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A centrifugal cryogenic pump has been designed at Argonne National Laboratory to circulate liquid nitrogen (LN2) in a closed circuit allowing the recovery of excess fluid. The pump can circulate LN2 at rates of 2-10 L/min, into a head of 0.5-3 m. Over four years of laboratory use the pump has proven capable of operating continuously for 50-100 days without maintenance.
Large cryogenic pumps are installed in the vessel of large neutral beam injectors (NBIs) used to heat the plasma in nuclear fusion experiments. The operation of such pumps can be compromised by the presence of stray secondary electrons that are generated along the beam path. In this paper, we present a numerical model to analyze the propagation of the electrons inside the pump. The aim of the study is to quantify the power load on the active pump elements, via evaluation of the transmission probabilities across the domain of the pump. These are obtained starting from large datasets of particle trajectories, obtained by numerical means. The transmission probability of the electrons across the domain is calculated for the NBI of the ITER and for its prototype Megavolt ITer Injector and Concept Advancement (MITICA) and the results are discussed.
Cryogenic pumps are necessary for the operation of several neutrino experiments at Fermilab where some of the primary components of the detectors are liquid argon and liquid nitrogen. The pumps currently in use are centrifugal pumps with a small vortex impeller, manufactured by Barber Nichols. This pump has an average lifetime of 8000 hours. Such a short lifetime means that each pump requires maintenance multiple times a year, which is not optimal. The goal of this project was to determine what aspects of the current pump design could be modified to improve the lifetime of the pump such that it would only require maintenance once a year. In this poster I present on the different areas of design improvement that were identified.
Cryogenic pressurized hydrogen (H 2 ) vessels promise maximum storage density with potential to enabling practical H 2 vehicles with maximum driving autonomy and minimum cost of ownership. This paper adds a more complete evaluation of the benefits of cryogenic vessel technology by establishing a methodology for evaluating fill density for any initial vessel thermodynamic state. This is accomplished by assessing 24 cryogenic pressure vessel fill experiments with a liquid hydrogen (LH 2 ) pump manufactured by Linde and installed at the Lawrence Livermore National Laboratory (Livermore, CA) campus. The LH 2 piston pump takes LH 2 from the station Dewar at near ambient pressure (3 bar) and very low temperature (24.6 K) and pressurizes it to the vessel pressure in two stages of compression, up to 875 bar, although the rating of the cryogenic vessel used for these experiments limits fill pressure to 345 bar. Experiments spanned initial vessel temperatures from ambient to 22 K, enabling pump testing over a broad range of conditions. Experimental results validate many of the virtues that make LH 2 pumping a promising technology for H 2 dispensing, both for filling cryogenic as well as ambient temperature vessels: high throughput (1.67 kg/min, 100 kg/h), unlimited capacity for back to back refueling, low electricity consumption at the station due to high density of LH 2 minimizing compression work, and highest fill density, up to 80 g/L (estimated) when dispensing cryogenic hydrogen at 700 + bar. Analysis of the experiments shows that fill density can be predicted with reasonable accuracy (±0.7 g/L) by assuming 10 kJ/kg K cryogenic vessel inlet entropy (pump delivery hose outlet entropy). Fill lines are finally generated on a H 2 phase diagram, producing charts that can be used for rapidly determining fill density for any vessel condition at the moment of fill initiation.
Five alternative design configurations for a heavy-duty hydrogen refueling truck stop are detailed in this work. Each of the station concepts provides fast, 5-minute, 50 kg fills of up to 4 vehicles simultaneously, with a station capacity of 4200 kg/day. Two on-site production stations using PEM electrolysis are considered: one with off-peak production of the daily capacity; and one with on-demand production of hydrogen during vehicle refueling. Three delivered liquid hydrogen station concepts are considered: one with the same, high-pressure cascade storage system for dispensing as the electrolysis supplied stations, with low-pressure vaporization of the liquid hydrogen and pressurization via a compressor; and two with on-demand pressurization: one by low-pressure vaporization and compressors; and one with a cryogenic pump and high-pressure vaporization. Design, economic, and operational considerations for each of the components needed in these station concepts is provided. Of all the station concepts, the delivered liquid station with a low-pressure vaporizer and a cascade dispensing system has the lowest capital costs and equipment footprint, but the second highest operating costs primarily due to high costs for liquid hydrogen delivery. The lowest operating cost station is that with on-site production via PEM electrolysis at off-peak hours with a cascade delivery system. The low-pressure buffer storage system and electrolyzers have a large footprint and considerable capital costs, but could result in a low total cost of ownership, depending on the design timeline. The liquid hydrogen station with a cryo-pump has moderate capital costs, the lowest operating costs of the three delivered hydrogen stations, and the same small equipment footprint as the delivered liquid, cascade dispensing system. As cryogenic pumping technology improves and the capital costs for these pumps decreases, this station concept will become even more favorable. Three-dimensional renderings of the five station concepts provide station designers with a starting point for the development of heavy-duty refueling stations.
An unconventional method of solid-state cryogenic cooling utilizing the electron subband degeneracy of semiconductor heterostructures is discussed in this Letter. The working principle of using the electrons as the working medium to perform cyclic heat pumping under electrostatic subband "expansion" and "compression" is discussed. The calculated base temperature can reach below dilution refrigeration temperatures with the fundamental limit set by electron-phonon interaction. Using an ultra-wide GaAs quantum well as an example, the cooling power per unit volume is estimated to reach $0.85\ \rm \mu W/cm^3$ at $25\ \rm mK$ with a hot-side temperature of $42.5\ \rm mK$, suitable for applications such as quantum computing.
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We present an analysis of the thermal behavior of a high-energy kilowatt-average-power diode-pumped cryogenically cooled Yb:YAG active mirror laser amplifier based on measurements and simulations. Maps of the temperature distribution of the laser material at pump powers up to 1 kW were obtained for the first time by spatially and spectrally resolving the fluorescence induced by a scanning probe beam. The wavefront distortion resulting from the front surface deformation and the overall deformation of the gain medium assembly were measured using a Mach–Zehnder interferometer. The measured deformations agree well with the results of thermomechanical modeling using finite element method simulations, and with the results of focal length shift measurements. The relative contributions to the optical path difference (OPD) of the mechanical deformations, refractive index changes, and electronic contribution are discussed. We propose that the Cr 4+ :YAG cladding plays a significant role in both the temperature distribution and the overall OPD changes. Moreover, the pump-induced mechanical deformations of the assembly dominate the OPD changes in this kilowatt-average-pump-power cryogenically cooled Yb:YAG active mirror laser.
The Radioisotope Power Systems (RPS) program at Idaho National Laboratory (INL) fuels and performs environmental testing of RPS in support of National Aeronautics and Space Administration (NASA) missions. Recently the programs’ thermal vacuum chambers, housed within INL’s Space and Security Power Systems Facility (SSPSF), underwent successful renovations to improve functional capabilities and system control in support of customer missions. Thermal vacuum system renovations focused primarily on three core functions. The first focus area was integration of semi-automated Programmable Logic Controllers (PLC) to enhance operational feedback and process control. This included the use of numerically controlled vacuum valves and integration of real time feedback from process pressure transducers. Improvements to the system high vacuum pumping technology was the second priority focus. Legacy diffusion pumps were replaced with turbo-molecular and cryogenic pumps to help mitigate the possibility of back streaming diffusion pump oil onto the surface of the test article or radiative cooling surfaces located within the chambers. The third and final core function involved meeting emergent customer thermal requirements. This led to retro-fitting one of the vacuum chambers with a cryogenically cooled Thermal Conditioning Unit (TCU) and thermal shrouds. The TCU utilizes gaseous nitrogen to heat or cool a cylindrical shroud to maintain a set temperature with a programmable range of -I85 °C to I00 °C. With the successful completion of RPS acceptance testing, the newly renovated thermal vacuum chamber systems are operational and better equipped to support testing of Radioisotope Power Systems for space exploration missions.
The Radioisotope Power Systems (RPS) program at Idaho National Laboratory (INL) fuels and performs environmental testing of RPS in support of National Aeronautics and Space Administration (NASA) missions. Recently the programs’ thermal vacuum chambers, housed within INL’s Space and Security Power Systems Facility (SSPSF), underwent successful renovations to improve functional capabilities and system control in support of customer missions. Thermal vacuum system renovations focused primarily on three core functions. The first focus area was integration of semi-automated Programmable Logic Controllers (PLC) to enhance operational feedback and process control. This included the use of numerically controlled vacuum valves and integration of real time feedback from process pressure transducers. Improvements to the system high vacuum pumping technology was the second priority focus. Legacy diffusion pumps were replaced with turbo-molecular and cryogenic pumps to help mitigate the possibility of back streaming diffusion pump oil onto the surface of the test article or radiative cooling surfaces located within the chambers. The third and final core function involved meeting emergent customer thermal requirements. This led to retro-fitting one of the vacuum chambers with a cryogenically cooled Thermal Conditioning Unit (TCU) and thermal shrouds. The TCU utilizes gaseous nitrogen to heat or cool a cylindrical shroud to maintain a set temperature with a programmable range of -I85 °C to I00 °C. With the successful completion of RPS acceptance testing, the newly renovated thermal vacuum chamber systems are operational and better equipped to support testing of Radioisotope Power Systems for space exploration missions.
The Radioisotope Power Systems (RPS) program at Idaho National Laboratory (INL) fuels and performs environmental testing of RPS in support of National Aeronautics and Space Administration (NASA) missions. Recently the programs’ thermal vacuum chambers, housed within INL’s Space and Security Power Systems Facility (SSPSF), underwent successful renovations to improve functional capabilities and system control in support of customer missions. Thermal vacuum system renovations focused primarily on three core functions. The first focus area was integration of semi-automated Programmable Logic Controllers (PLC) to enhance operational feedback and process control. This included the use of numerically controlled vacuum valves and integration of real time feedback from process pressure transducers. Improvements to the system high vacuum pumping technology was the second priority focus. Legacy diffusion pumps were replaced with turbo-molecular and cryogenic pumps to help mitigate the possibility of back streaming diffusion pump oil onto the surface of the test article or radiative cooling surfaces located within the chambers. The third and final core function involved meeting emergent customer thermal requirements. This led to retro-fitting one of the vacuum chambers with a cryogenically cooled Thermal Conditioning Unit (TCU) and thermal shrouds. The TCU utilizes gaseous nitrogen to heat or cool a cylindrical shroud to maintain a set temperature with a programmable range of -I85 °C to I00 °C. With the successful completion of RPS acceptance testing, the newly renovated thermal vacuum chamber systems are operational and better equipped to support testing of Radioisotope Power Systems for space exploration missions.
Abstract Foams have been used as hydraulic fracturing fluids to reduce water usage and minimize the potentially deleterious impact on water-sensitive formations. Traditionally, carbon dioxide (CO2) and nitrogen (N2) have been used as the internal phase in these foamed fluids. Hydraulic fracturing with natural gas (NG) is a relatively inexpensive option, particularly if NG produced from the wellhead can be used without significant processing. In an ongoing program sponsored by the US Department of Energy (DOE), an alternative fracturing process is being developed that uses NG-based foam. Previously, the optimal thermodynamic pathway was identified to transform wellhead NG into pressurized NG suitable for use as the internal phase in a foamed fracturing fluid. Recent work has focused on preparing a NG-based foam at surface conditions typically encountered in hydraulic fracturing and measuring the stability and rheological properties of the foam. In addition, the transient response of the foam during fracture initiation was simulated using a fast-acting solenoid valve. A single base-fluid mixture was prepared by combining a commercially available viscosifier and foaming surfactant with water. The base fluid was then injected into a tee using a water pump. Simultaneously, liquefied natural gas (LNG) was pressurized using a cryogenic pump, vaporized using a heat exchanger, and injected into the tee to mix with the base fluid and generate foam. The foam then flowed through approximately 300 ft of 0.312-in. inside diameter (ID) tubing equipped with pressure transducers at several locations. The test fixture included a sight glass to visually inspect the quality of the foam. This paper reports on findings related to foam stability and rheology and compares these results to previous studies on foamed fracturing fluids.
Here, the concept of directly recirculating fusion machine exhaust gas, bypassing the tritium plant, to make fuel pellets was proposed in the 1990s and later termed direct internal recycling (DIR). In the DIR concept, the residual fusion fuel in the machine exhaust stream is separated from impurities locally and diverted directly to the fueling systems, bypassing isotopic separation and other processing equipment, and therefore significantly reducing the required size of the fuel processing plant, reducing plant inventory, and thus increasing the economic viability of fusion as an energy source. One concept for DIR consists of a series of cryogenic pumps to separate the impurities from the machine exhaust gas using different triple point temperatures and saturation curves of exhaust constituents. In this concept, the plasma exhaust is initially passed through an impurity trap operating at ~25–30 K to desublimate impurities such as hydrocarbons, argon, oxygen, and nitrogen. The resulting process stream will consist of DT fuel and helium. The process stream is then pumped by a continuous cryopump known as a “snail pump.” This pump is a steady-state continuous cryopump that desublimates all remaining exhaust gas constituents while allowing helium, a byproduct of the fusion reaction, to pass through. The helium is pumped to the tritium plant for processing while the desublimated material is continuously scraped off, heated up, and transported to the fueling system. This article will present the cryogenic DIR concept and outline the design and operation of the snail pump, along with results from preliminary testing. Tests to assess pumping and separation efficiency found that at D2 flows below 50.7 Pa ⋅ m3/s with 1% helium, the pump is capable of pumping and separating the gas with a resulting DIR fraction of >99%, with no helium entrained in the primary fuel exhaust stream. The main limitation is due to the thermal performance of the cryogenic circuits of the pump, which will be addressed in future testing.
The invention provides a cryogenic liquid pump system, having a first end with at least an insulating lid and motor; a second end, wherein the second end is a pump, said pump comprising an impeller; and a gas release plate upstream of the impeller; and a shaft disposed between the first end and the second end, wherein the motor imparts mechanical energy to the pump through the shaft. Also provided is a method for preventing cavitation of a cryogenic liquid in a cryogenic pump, the method having the steps of constantly maintaining pressure on the liquid in the pump and evacuating gas bubbles that form within the pump.
Measurements of the ion currents to and plasma conditions at the low-field side (LFS) divertor target plate in low-confinement mode plasmas in the JET ITER-like wall materials configuration show that the core plasma density required to detach the LFS divertor plasma is independent of the hydrogenic species protium, deuterium and tritium, and a 40 %/60 % deuterium–tritium mixture. This observation applies to a divertor plasma configuration with the LFS strike line connected to the horizontal part of the LFS divertor chosen because of its superior diagnostic coverage. The finding is independent of the operational status of the JET cryogenic pump. The electron temperature (T e ) at the LFS strike line was markedly reduced from 25 eV to 5 eV over a narrow range of increasing core plasma density, and observed to be between 2 eV and 3 eV at the onset of detachment. The electron density (n e ) peaks across the LFS plasma when T e at the target plate is 1 eV, and spatially moves to the X-point for higher core densities. The density limit was found approximately 20 % higher in protium than in tritium and deuterium–tritium plasmas.
A detailed cross-device investigation on the role of filamentary dynamics in high-density regimes has been performed within the EUROfusion framework, comparing the ASDEX Upgrade (AUG) and TCV tokamaks. Both devices run density ramp experiments at different levels of plasma current, keeping the toroidal field or q 95 constant in order to disentangle the role of the parallel connection length and the current. During the scan at a constant toroidal field, in both devices the scrape-off layer (SOL) profiles tend to develop a clear SOL density shoulder at a lower edge density whenever the current is reduced. Different current behaviour is substantially reconciled in terms of the edge density normalized to the Greenwald fraction. During the scan at constant q 95 AUG exhibits similar behaviour, whereas in TCV no upstream profile modification signature has been observed at lower current levels. The latter behaviour has been ascribed to the lack of target density rollover. In this work, the relation between the upstream density profile modification and detachment condition has been investigated. For both devices the relation between blob size and the SOL density e-folding length is found independent of the plasma current, with the observation of a clear increase in blob size and the edge density normalized to a Greenwald fraction. ASDEX Upgrade has also explored filamentary behaviour in the H-mode. The experiments in AUG have focused on the role of neutrals, performing discharges with and without cryogenic pumps, highlighting how high neutral pressure, not only in the divertor but also at the midplane, is needed in order to develop an H-mode SOL profile shoulder in AUG.
Increasing robustness of the ITER diagnostic residual gas analyzer (DRGA) is critical for the potential control of plasma heating and fuel-cycle processing. Robustness is a requirement for a diagnostic to have a control function. The DRGA is a multisensor diagnostic system capable of resolving isotopic compositions of hydrogen and helium as well as other heavier elements and compounds. The divertor-specific DRGA system is intended to measure the composition of gases in the ITER subdivertor region and midplane. Its analysis station will be located in a port cell at the divertor level. From there, it will sample a slip stream of gas from the cryogenic pump duct. It will then exhaust into a shared roughing line where helium or other light gas impurities, some potentially from other diagnostic systems, are likely to be present. In order to provide reliable measurements, the DRGA must be robust in areas such as plasma optical emission source geometry for a compact design, mitigation of back-streaming from light gases and resilience to the ITER port cell environment, and radiation hardening of the DRGA electronics. By incorporating robustness into the design, areas of plasma heating and fuel-cycle control may be explored with the DRGA for ITER and next-generation fusion devices.
The influence of molecular oxygen addition to an active medium of a cryogenic slab RF-discharge-pumped overtone CO laser operating without active medium circulation on the threshold generation conditions and spectral and energy characteristics of laser radiation is calculated. Results of the modelling well agree with experimental data obtained at the initial period of laser operation and substantially differ from data obtained after reaching a stationary operation regime. The model sufficiently well describes characteristics of a single-pulse electron-beam controlled CO laser operated on gas mixtures comprising oxygen. In this model, the generation pulse profiles of a cryogenic slab CO laser operated on the fundamental band transitions of the CO molecule under pulsed-periodic RF pumping well agree with experimental data. The agreement is also observed for the parts of the RF-discharge power spent on exciting vibrational and electronic states of molecules. Reasons for distinctions between some other calculated and experimental data are analysed. (paper)