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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,369 records · Page 76
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Magnetar heating

We examine four candidate mechanisms that could explain the high surface temperatures of magnetars. (1) Heat flux from the liquid core heated by ambipolar diffusion. It could sustain the observed surface luminosity L{sub s}≈10{sup 35} erg s{sup −1} if core heating offsets neutrino cooling at a temperature T{sub core}>6×10{sup 8} K. This scenario is viable if the core magnetic field exceeds 10{sup 16} G and the heat-blanketing envelope of the magnetar has a light-element composition. However, we find that the lifetime of such a hot core should be shorter than the typical observed lifetime of magnetars. (2) Mechanical dissipation in the solid crust. This heating can be quasi-steady, powered by gradual (or frequent) crustal yielding to magnetic stresses. We show that it obeys a strong upper limit. As long as the crustal stresses are fostered by the field evolution in the core or Hall drift in the crust, mechanical heating is insufficient to sustain persistent L{sub s}≈10{sup 35} erg s{sup −1}. The surface luminosity is increased in an alternative scenario of mechanical deformations triggered by external magnetospheric flares. (3) Ohmic dissipation in the crust, in volume or current sheets. This mechanism is inefficient because of the high conductivity of the crust. Only extreme magnetic configurations with crustal fields B>10{sup 16} G varying on a 100 meter scale could provide L{sub s}≈10{sup 35} erg s{sup −1}. (4) Bombardment of the stellar surface by particles accelerated in the magnetosphere. This mechanism produces hot spots on magnetars. Observations of transient magnetars show evidence of external heating.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2025

Durability Research Is Pivotal for Perovskite Photovoltaics

Metal halide perovskite solar cells have shown promising power conversion efficiencies, but commercialization requires that decent durability is also demonstrated. Under normal operation, solar cells are subject to a complex combination of stressors, such as visible light, ultraviolet light, heat, humidity, mechanical stress and electric potential, which complicates the understanding of failure mechanisms. Existing stress tests do not act as a time machine. In new materials systems such as perovskite photovoltaics, the tests have no known relationship to field service. In this Perspective we recommend following a durability learning cycle that interleaves photovoltaic module engineering with field testing; accelerated testing; and preconditioning and performance engineering. We advocate for field testing to demonstrate real-world performance and identify field-relevant failure modes, and urge the community to develop accelerated and qualification tests that account for device metastability, variations in material composition and different/various processing methods. In conclusion, these practices are more difficult, but more important, than the simple pursuit of higher initial efficiencies.

14 SOLAR ENERGY↗
NASA NTRS1974

Non-Newtonian effects on flow-generated cavitation and on cavitation in a pressure field

Observations are presented which show that the stresses in a flow field of very dilute polymer are not well enough described by the Navier-Stokes equations to accurately predict cavitation. The contitutive equation for the particular polymer and concentration used is needed. The second-order fluid form in which accelerations are relatively important appears capable of explaining observed cavitation suppression by changing the pressure field due to flow. Bubble dynamics in stationary dilute polymer solutions are also examined and found to be little different from those in water.

Ellis, A. T.↗
NASA NTRS1991

Designing Accelerated Tests Of Electromigration

Method for design of accelerated tests of electromigration (as in microscopic conductors in integrated circuits) based partly on simplified mathematical model of electromigration and partly on error analysis. Objective to determine quickly operating life of tested components under normal operating conditions by extrapolation from lifetime measurements at operating stresses greater than normal. Involves compromise between reducing testing time by increasing stresses and reducing uncertainty in extrapolated lifetime by decreasing stresses.

Buehler, Martin G.↗
NASA NTRS2003

Surface Cracking and Interface Reaction Associated Delamination Failure of Thermal and Environmental Barrier Coatings

In this paper, surface cracking and interface reactions of a BSAS coating and a multi-layer ZTO2-8wt%Y2O3 and mullite/BSAS/Si thermal and environmental barrier coating system on SiC/SiC ceramic matrix composites were characterized after long-term combined laser thermal gradient and furnace cyclic tests in a water vapor containing environment. The surface cracking was analyzed based on the coating thermal gradient sintering behavior and thermal expansion mismatch stress characteristics under the thermal cyclic conditions. The interface reactions, which were largely enhanced by the coating surface cracking in the water vapor environment, were investigated in detail, and the reaction phases were identified for the coating system after the long- term exposure. The accelerated coating delamination failure was attributed to the increased delamination driving force under the thermal gradient cyclic loading and the reduced interface adhesion due to the detrimental interface reactions.

Zhu, Dongming↗
NASA NTRS2007

Fluid Mechanics and Heat Transfer in Transitional Boundary Layers

Experiments have been performed to investigate the effects of elevated free-stream turbulence and streamwise acceleration on flow and thermal structures in transitional boundary layers. The free-stream turbulence ranges from 0.5 to 6.4% and the streamwise acceleration ranges from K = 0 to 0.8 x 10(exp -6). The onset of transition, transition length and the turbulent spot formation rate are determined. The statistical results and conditionally sampled results of th streamwise and cross-stream velocity fluctuations, temperature fluctuations, Reynolds stress and Reynolds heat fluxes are presented.

Wang, Ting↗
NASA NTRS2024

SMAnalytics Automated Shape Memory Test Analysis Software User's Manual: UCFTC, UPER, and DSC Test Methods, Version 1.0.2

Over the course of 60 years of shape memory alloy research and development, the properties of these alloys have been measured using various testing methods, which are often customized by the organization performing the test. However, commercial adoption of shape memory alloys in aeronautic actuator applications requires reducing property uncertainty through standardizing test methods. Historically, differential scanning calorimetry (DSC) has been used to measure transformation temperatures under stress-free conditions. This testing method is well established, and tests are run under the applicable standard, ASTM F2004-17: Standard Test Method for Transformation Temperature of Nickel-Titanium Alloys by Thermal Analysis. Two other test methods for measuring strains and transformation temperatures under constant load or free recovery after prestraining have only recently been standardized—ASTM E3097: Standard Test Method for Mechanical Uniaxial Constant Force Thermal Cycling of SMAs (UCFTC) and ASTM E3098: Standard Test Method for Mechanical Uniaxial Pre-Strain and Thermal Free Recovery of SMAs (UPFR). These standards represent a critical step forward in producing reliable material property data for the use of these alloys in aeronautics and other commercial areas. However, no standard programs or software packages were previously available for postprocessing UCFTC- and UPFR-type test data to extract property data. Each organization that performed the testing analyzed data using its own custom manual methods, such as using a plot and a straight edge, spreadsheet plotting methods, or custom code routines, to extract the required values for strains, stresses, and transformation temperatures. SMAnalytics represents the first publicly available uniform software package for processing data generated using the DSC, UCFTC, and UPFR test methods, as well as many modifications of these methods, including loading in martensite versus austenite and performing multiple thermal cycles at stress. In doing so, it provides a tool for reducing potential error or variability in the measured values due to the precision of the technique used and person-to-person variability. It is also expected that this automated data-parsing tool can accelerate the data analysis phase of the test campaign, especially for large data files. This User’s Manual describes how the SMAnalytics software works and the method for its use.

Shape Memory Alloy↗
DOE OSTI2013

Evaluation of irradiation facility options for fusion materials research and development

Successful development of fusion energy will require the design of high-performance structural materials that exhibit dimensional stability and good resistance to fusion neutron degradation of mechanical and physical properties. The high levels of gaseous (H, He) transmutation products associated with deuterium-tritium (D-T) fusion neutron transmutation reactions, along with displacement damage dose requirements up to 50-200 displacements per atom (dpa) for a fusion demonstration reactor (DEMO), pose an extraordinary challenge. The intense neutron source(s) is needed to address two complimentary missions: 1) Scientific investigations of radiation degradation phenomena and microstructural evolution under fusion-relevant irradiation conditions (to provide the foundation for designing improved radiation resistant materials), and 2) Engineering database development for design and licensing of next-step fusion energy machines such as a fusion DEMO. A wide variety of irradiation facilities have been proposed to investigate materials science phenomena and to test and qualify materials for a DEMO reactor. Currently available and proposed facilities include fission reactors (including isotopic and spectral tailoring techniques to modify the rate of H and He production per dpa), dual- and triple-ion accelerator irradiation facilities that enable greatly accelerated irradiation studies with fusion-relevant H and He production rates per dpa within microscopic volumes, D-Li stripping reaction and spallation neutron sources, and plasma-based sources. The advantages and limitations of the main proposed fusion materials irradiation facility options are reviewed. Evaluation parameters include irradiation volume, potential for performing accelerated irradiation studies, capital and operating costs, similarity of neutron irradiation spectrum to fusion reactor conditions, temperature and irradiation flux stability/control, ability to perform multiple-effect tests (e.g., irradiation in the presence of a flowing coolant, or in the presence of complex applied stress fields), and technical maturity/risk of the concept. Ultimately, it is anticipated that heavy utilization of ion beam and fission neutron irradiation facilities along with sophisticated materials models, in addition to a dedicated fusion-relevant neutron irradiation facility, will be necessary to provide a comprehensive and cost-effective understanding of anticipated materials evolution in a fusion DEMO and to therefore provide a timely and robust materials database.

embrittlement↗
DOE OSTI2023

A Novel Design for Improving the Control on the Stainless-Steel Vessel Welding Process for Superconducting Magnets

Stainless steel vessels see widespread use in superconducting magnets for particle accelerator applications. Their function varies in different magnet designs: they always provide the necessary liquid helium containment, but in some cases are also used to provide azimuthal prestress and can also be welded to the magnet end plate to provide additional longitudinal stiffness. A magnet designed with the bladder and key technology does not rely on the structural role of the vessel. They are structurally supported using azimuthally prestressed aluminum shells, and the longitudinal constraint by rods. In this case, the magnet designer would generally like to minimize the interaction between the magnet and the stainless-steel vessel and to minimize the coil stress variation due to the vessel. The stress state in the vessel and in the coil is a function of the circumferential interference, defined as the vessel azimuthal length minus the magnet circumference. The vessel and the magnet azimuthal length machining tolerances are relatively large resulting in significant stress variations in the superconducting coils. In this paper we introduce an interference control shim, which can significantly limit the stress variation of the coils for a given variation of the interference. The effectiveness of the interference-control shim is evaluated numerically on the MQXF, the low-β quadrupole for the High Luminosity LHC.

43 PARTICLE ACCELERATORS↗
DOE OSTI2011

Microstructure, mechanical properties and texture evolution of AZ31 alloy containing trace levels of strontium

The effect of low levels of Sr (0.01, 0.03, 0.05 wt.%) on the microstructure, mechanical properties and texture of AZ31 magnesium alloy has been investigated. Thermodynamic modeling has been used to study the effect of Sr on phase precipitation at different temperatures. Cooling curve analysis reveals a decrease in solidification superheat with the addition of 0.03 wt.% Sr to AZ31. The as-cast microstructures of the alloys have been studied using optical microscopy (OM) and electron probe micro analysis (EPMA). Results show the refining effect of Sr on the grain size and on the {beta}-Mg{sub 17}Al{sub 12} precipitates through growth poisoning and inoculation, respectively. To investigate the mechanical properties of the alloys, as-cast samples were compression tested at elevated temperatures. Hot compression peak stress ({sigma}{sub max}) and critical strain before recrystallization ({epsilon}{sub c}) initially drop but then increase. {sigma}{sub max} first decreases due to the depletion of Al from solid solution and then increases when the amount of the Al-Sr precipitates reach a significant amount. {epsilon}{sub c} drops due to the acceleration of dynamic recrystallization kinetics as a result of grain refinement. It increases with increasing Sr when the concentration Sr in solid solution is increased leading to dislocation pinning and retardation of recrystallization. X-ray texture measurements on the hot compressed and extruded samples show a decrease in maximum intensity of the basal pole figures with increasing Sr as a result of reduced twining and the changes in Al and Sr concentrations in solid solution. - Research Highlights: {yields} Microstructures/precipitates of AZ31+trace levels of Sr were examined by OM and EPMA. {yields} Thermodynamic calculations and cooling curve analysis were used to predict ppt formation. {yields} It has been shown that Sr refines the grains and Mg17Al12 precipitates. {yields} Mechanical properties and texture were studied using hot compression and X-ray diffraction. {yields} Different micro-mechanisms were responsible for mechanical and texture changes.

36 MATERIALS SCIENCE↗
DOE OSTI2023

A fast Fourier transform-based solver for elastic micropolar composites

This work presents a spectral micromechanical formulation for obtaining the full-field and homogenized response of elastic micropolar composites. The algorithm relies on a coupled set of convolution integral equations for the micropolar strains, where periodic Green’s operators associated with a linear homogeneous reference medium are convolved with functions of the Cauchy and couple stress fields that encode the material’s heterogeneity, as well as any potential material nonlinearity. Such convolution integral equations take an algebraic form in the reciprocal Fourier space that can be solved iteratively. In this vein, the fast Fourier transform (FFT) algorithm is leveraged to accelerate the numerical solution, resulting in a mesh-free formulation in which the periodic unit cell representing the heterogeneous material can be discretized by a regular grid of pixels in two dimensions (or voxels in three dimensions). For verification, the numerical solutions obtained with the micropolar FFT solver are compared with analytical solutions for a matrix with a dilute circular inclusion subjected to plane strain loading. The developed computational framework is then used to study length-scale effects and effective (micropolar) moduli of composites with various topological configurations.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2024

Examining infrared thermography based approaches to rapid fatigue characterization of additively manufactured compression molded short fiber thermoplastic composites

A novel additive manufacturing (AM) methodology combined with a compression molding (CM) process has been developed to optimize the microstructure of short fiber thermoplastic composites (SFTs)with higher fiber alignment and lower porosity, yielding superior stiffness, strength, and structural integrity. Here, the current work examines the efficacy of the ‘passive’ infrared thermography (IRT) techniques for rapid fatigue characterization of SFTs that use the surface temperature evolution during cyclic loading due to self-heating as a fatigue indicator. A comparison of fatigue limits obtained from traditional stress-life (SN) (≈53.1%σ uts ) and IRT (≈54.1%σ uts ) shows a close match. However, the SN curve required 18 specimens and two weeks of continuous cyclic testing, while IRT used three specimens with 5 hours of testing. Thus, the IRT approach provides an accelerated testing framework for rapidly estimating the fatigue limit. Additionally, existing phenomenological approaches to IRT fatigue characterization have been examined.

42 ENGINEERING↗
DOE OSTI2023

Transportation Fatigue Testing of the pHB650 Power Coupler Antenna for the PIP-II Project at Fermilab

The PIP-II Project will see international shipment of cryomodules from Europe to the United States, and as such, the shocks which can occur during shipment pose a risk to the internal components. Of particular concern is the coupler ceramic window and surrounding brazes, which can see relatively high stress during an excitation event. Since the antenna design is new, and because of the setback failure would create, a cyclic stress test was devised for the antenna. This paper presents the experimental methods, setup, and results of the test.

43 PARTICLE ACCELERATORS↗
DOE OSTI2025

Microstructure & Mechanical Properties of Scaled Thermally Aged LPBF 316H SS Builds

As part of the US Department of Energy’s Advanced Materials and Manufacturing Technologies program’s mission to accelerate qualification of advanced manufacturing pathways for nuclear applications, laser powder bed fusion (LPBF) 316H stainless steel (SS) has been selected as a model system to develop a rapid code case framework. This effort directly addresses the grand challenges of (1)expanding the limited portfolio of materials currently codified for elevated-temperature nuclear structural service under Section III, Division 5of the American Society of Mechanical Engineers’ Boiler and Pressure Vessel Code; and (2) significantly reducing qualification timelines that traditionally exceed a decade. The strategic importance of LPBF 316H lies in its immediate industrial relevance, existing data foundation from wrought 316H, and alignment with ongoing code case development for LPBF 316L.Prior work revealed accelerated precipitation of deleterious secondary phases and reduced creep ductility in as-printed LPBF 316H. Building on that prior research, FY2025activities focused on establishing an understanding of the key failure mechanisms of crept 316H specimens to aid in code case development and on evaluating stress relief (SR) parameters on the high-temperature performance and thermal aging-induced degradation of tensile and fracture behavior in LPBF316H.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Crack-Free Joining of High-Strength AA7055 Sheets by Friction Based Self-Piercing Riveting with the Aid of Numerical Design

Unique friction-based self-piercing riveting (F-SPR) was employed to join high-strength, low-ductility aluminum alloy 7055 for lightweight vehicle applications. This study aimed to maximize the joint strength of the AA7055 F-SPR joint while avoiding cracking issues due to low ductility at room temperature. A fully coupled Eulerian–Lagrangian (CEL) model was employed to predict the process temperature during F-SPR, and the temperature field was then mapped onto a 2D axisymmetric equivalent model for accelerated numerical analysis. The geometry, dimensions, and material strength of the rivet, as well as the depth of the die cavity and plunging depth, were investigated to enhance joint formation. Also, a static finite-element analysis model was developed to predict and analyze the stress distribution in the rivet under different mechanical testing loading conditions. Overall, the numerical model showed good agreement with the experiment results, such as joint formation and mechanical joint strength. With the aid of virtual fabrication through numerical modeling, the joint design iterations and process development time of F-SPR were greatly reduced regarding the goal of lightweight, high-strength aluminum joining.

36 MATERIALS SCIENCE↗
NASA NTRS1983

Long life nickel electrodes for a nickel-hydrogen cell. I Initial performance

In order to develop a long life nickel electrode for a Ni/H2 cell, an investigation was begun to study the effects of sinter structure and active material loading level on the long life performance of nickel electrodes. This paper is a report on the initial performance of these electrodes as a part of an accelerated life test program. Seven different types of nickel plaques were made which included three levels of both their mechanical strength and median pore size. These plaques were impregnated with three levels of active material loading. The resultant electrodes were tested by a 200-cycle stress test which was conducted in flooded electrolyte, and also for initial performance in a Ni/H2 boiler plate cell. An interesting and unexpected observation was that an increased initial utilization of the active material was due more to its complete discharge to the lower average oxidation state than its increased charge acceptance in the charged state.

Lim, H. S.↗
NASA NTRS1986

Flyby - Numerical experiments on a galaxy orbiting within a galaxy cluster

Dynamical effects on a self-consistent stellar system in orbit around an attracting force center have been studied by means of numerical experiments. Globular clusters in the Galaxy, galaxies within a cluster, and dwarf spheroidal galaxies in orbit around our Galaxy are examples of this dynamical problem. Stars within the galaxy move in the combined self-consistent and external (cluster) force fields, in an accelerated frame, and the galaxy orbit is integrated at the same time. The principal result found is that, in practice, a spherical galaxy either suffers little mass loss (less than 1 percent) or is totally disrupted. A disruption criterion based on the ratio of tidal stress to internal stress within the galaxy describes the results succinctly. This criterion is used to discuss the distribution of dark mass in galaxy clusters. A galaxy envelope expands, rather than being tidally truncated, following a flyby. Spiral galaxies can show tidal damage after flying past the cluster center, even without a close encounter with another galaxy.

Miller, R. H.↗
NASA NTRS1989

Stress distribution and topography of Tellus Regio, Venus

The Tellus Regio area of Venus represents a subset of a narrow latitude band where Pioneer Venus Orbiter (PVO) altimetry data, line-of-sight (LOS) gravity data, and Venera 15/16 radar images have all been obtained with good resolution. Tellus Regio also has a wide variety of surface morphologic features, elevations ranging up to 2.5 km, and a relatively low LOS gravity anomaly. This area was therefore chosen in order to examine the theoretical stress distributions resulting from various models of compensation of the observed topography. These surface stress distributions are then compared with the surface morphology revealed in the Venera 15/16 radar images. Conclusions drawn from these comparisons will enable constraints to be put on various tectonic parameters relevant to Tellus Regio. The stress distribution is calculated as a function of the topography, the equipotential anomaly, and the assumed model parameters. The topography data is obtained from the PVO altimetry. The equipotential anomaly is estimated from the PVO LOS gravity data. The PVO LOS gravity represents the spacecraft accelerations due to mass anomalies within the planet. These accelerations are measured at various altitudes and angles to the local vertical and therefore do not lend themselves to a straightforward conversion. A minimum variance estimator of the LOS gravity data is calculated, taking into account the various spacecraft altitudes and LOS angles and using the measured PVO topography as an a priori constraint. This results in an estimated equivalent surface mass distribution, from which the equipotential anomaly is determined.

Williams, David R.↗