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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 955 records · Page 53
All sourcesNASA NTRSDOE OSTI
DOE OSTI2020

Erosion Experimentation in Solar Power Systems

An alternate and sustainable form of energy is concentrated solar power (CSP) systems, which capture and store the sun’s energy in the form of heat. To increase the efficiency and overall cost of the plant, particles were used as a heat transfer medium. As particles flow through this system, the movement of particles creates erosion, in the forms of abrasion and attrition. Experiments were tested at room temperature and 800 degrees Celsius for both abrasion wear and attrition erosion. In abrasion wear, specimens were placed inside a container, particles were added, and the specimen rotated in and out of the particles. In attrition erosion, a steel disk rotated amongst particles which resulted in particles rubbing against each other. Abrasion wear increased when temperature increased while attrition showed that the particles broke down as the amount of time increased. For attrition at 800 degrees Celsius, oxide was increased and mixed with the particles. Durability models will be created to predict attrition and abrasion based on the particle and specimen mechanical properties. This discovery shows that this method of utilizing particles for CSP plants would improve efficiency and decrease overall costs.

14 SOLAR ENERGY↗
DOE OSTI2020

An updated estimate of the Mu2e experiment sensitivity

The Mu2e experiment at Fermilab will search for the conversion of a negative muon into an electron inside the field of a nucleus. This process does not conserve charged-lepton flavour and is heavily suppressed in the Standard Model (SM), with a branching ratio < 10-50. Any evidence of it would be an undeniable evidence of new physics beyond the SM. The project sets out to achieve a single event sensitivity of $\sim 3 × 10^{-17}$ on the ratio between the probability for a conversion of a negative muon into an electron and the one for a muon capture by the nucleus. Such a sensitivity would represent a 4 orders of magnitude improvement on the previous upper limit for the process, making possible to test predictions of different extensions of the SM. Mu2e uses three superconducting solenoids to produce and measure the muon conversions. In the first solenoid, the Production Solenoid, pions and kaons are produced, together with other secondary products, by 8 GeV kinetic energy proton interactions in a tungsten target. A gradient magnetic field is specifically designed to direct low momentum particles into the Transport Solenoid, an S-shaped magnet that filters out particles with unwanted charge and momentum. Muons, produced by pion and kaon decays, finally reach the aluminum Stopping Target in the Detector Solenoid, where they eventually stop and convert. The result of the conversion process is a monochromatic electron of ~105 MeV/c momentum. The Detector Solenoid also hosts the two main detectors: a straw tube tracker and two CsI calorimeter disks, both providing measurement of event kinematics. A germanium detector and a LaBr crystal are located downstream of the Detector Solenoid to measure the X and gamma rays produced by the muon captures in the Stopping Target. A veto system of scintillators covering the Detector Solenoid and half of the Transport Solenoid is used to identify and reject cosmic rays interactions. With respect to the initial project, the Mu2e running plan has evolved to a staged configuration with 2 years at reduced intensity before the 2025 accelerator shutdown for the neutrino beam upgrade and 2 or 3 years at full intensity after that. This, together with geometry changes and a better knowledge of detector performances obtained by the first slice tests, has required a full revision of the signal over background selection that is the subject of this thesis. In order to achieve a new estimate of Mu2e sensitivity, the simulation of the data corresponding to the first 2 years of data acquisition has been performed. This includes both conversion electrons (CE) and the main sources of background: cosmics, decay-in orbits (DIO), radiative pion captures (RPC) and antiprotons. The characteristics of the signal and of the main backgrounds have been studied to define the best selection variables for CE. A special effort has been devoted to the evaluation of the antiproton background. The lack of experimental data for antiproton production cross section makes the systematic uncertainty on this background significant. A new parameterization of the cross section has been developed to fit the existing data and to provide a more reliable estimate of the systematic uncertainty by comparing the results of the old and the new model. A special effort has been devoted to the optimization of the antiprotons Monte Carlo generator. This study has also revealed that the dominant component within this background is represented by antiprotons produced in the opposite direction with respect to the Transport Solenoid entrance and then redirected to it by back-scattering processes in the Production Target. This ultimately highlights the sensitivity of the background estimate to the G4 handling of antiproton interactions in the 1 to 3 GeV/c momentum range. Finally, the final experimental sensitivity has been studied. The momentum and time selection have been optimized to obtain the 5-sigma discovery reach or, in case of no signal, the upper limit on conversion probability. The results confirm that, in the firs t two years of data taking, Mu2e will be able to improve the current experimental sensitivity for muon-to-electron conversion in an atomic field by more than 3 order of magnitudes.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2021

Northstar Accelerator Based Mo99 Production Facility Design Support

Facility design support in FY20 centered on transfer of the target insertion and design details to MBraun and Springs, the companies under contract via Northstar to do the hot cell, target insertion and the local target shielding. A significant number of changes have been introduced by these vendors which have been reviewed and critiqued. In addition, the company contracted to produce the Mo100 disks announced that the tolerance on the thickness of 0.5 mm would be ±25%. An alternative design of the target holder was proposed. Bulk shielding and local target shielding design work has continued also and will be reported. Ongoing design and cooling issues continue to arise as the facility takes shape and moves toward completion. LANL is part of the team identifying, analyzing and designing solutions to these issues. Many of these are covered in this report.

43 PARTICLE ACCELERATORS↗
DOE OSTI2020

Boride-Carbon Hybrid Technology to Produce Ultra-Wear and Corrosion Resistant Surfaces for Applications in Harsh Conditions (Final Technical Report)

Engineered functional surfaces play an important role to enable new products and manufacturing processes that can endure harsh service conditions such as high impact and contact loads, highly abrasive wear, extreme temperatures, and corrosive environments. Engineered surfaces can also be instrumental to improving the efficient use of energy by reducing frictional losses and extending service life. The main objective of this project was to develop a hybrid surface engineering technology that combines the advantages of a novel ultrafast boriding process with the next generation of superhard carbon coatings. The hypothesis was that this hybrid process will offer an unprecedented combination of wear and corrosion resistance, low frictional losses and affordability for treated parts so that it can be utilized in many applications. During this project, a duplex process was developed that combines the advantages of ultra-fast electrochemical boriding with those of hard tetrahedral amorphous carbon coatings. Both technologies can be combined to form a hybrid technology that is characterized by low friction and wear properties combined with corrosion and fatigue resistance. Good adhesion of both layers to each other was one main goal of this project, that has been achieved with HF1 adhesion through the Rockwell-C adhesion test. In this project, the mechanical properties of the hybrid coating were modeled through a finite-element analysis approach. We can conclude that the FEA model resembles the actual samples and be utilized to predict mechanical behavior under impacts. Based on this model, application-oriented load conditions can be simulated for optimal layer design regarding thickness and mechanical properties. To exemplify, one conclusion that can be drawn from the nanoindentation model is a boride layer thickness of 50 µm is sufficient to effectively support the carbon coating on the identified AISI 1045 low carbon steel substrate material. The duplex treatment yields wear rates as low as 6 x 10 -8 mm 3 N -1 m -1 and a coefficient of friction of 0.14 when tested against a steel counter face in a ball-on-disk test setup. On the other hand, the wear rate of the only-borided AISI 1045 steel was 5 x 10 -5 mm 3 N -1 m -1 , about three orders of magnitude higher than the duplex coating. At the same time, duplex treated samples experience corrosion resistance, which could not be achieved with single-layer carbon coatings. The developed surface treatment withstands a 3-hour exposure to 15% HCl, while the only carbon coated counter sample shows severe delamination of the coating due to pin hole corrosion. The boride layer is chemically stable and pin hole free because it is formed through an electrochemical process under high current densities (700 mA/cm 2 ) and high temperature. Additionally, the hybrid coating led to at least 3x increase in fatigue strength of the steel substrate, which exceeds the target performance of 30% improvement. There are numerous potential applications for the duplex coatings. A representative application is bearing ball coatings for off-shore windmills. Compared to currently employed surface technologies in this field, the initial costs of applying our technology might be higher due to more process steps but the performance benefits lead to an increased life time of treated parts, which will lower the maintenance and replacement costs in the long-term. To validate the technology for this specific application, the team is currently investigating the process of white etching crack initiation of the duplex coating in collaboration with ANL. Overall, this project successfully validated that the boride-carbon hybrid technology can withstand harsh conditions. One possible approach to commercialization under consideration is to transfer the technology to a startup or an existing coatings company.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Analyzing Custom Proof Masses and Quantum Limits of a Manufacturable Cavity Optical Levitation Solution

This report details results of a one-year LDRD to understand the dynamics, figures of merit, and fabrication possibilities for levitating a micro-scale, disk-shaped dielectric in an optical field. Important metrics are the stability, positional uncertainty, and required optical power to maintain levitation. Much of the results are contained in a publication written by our academic alliance collaborators. Initial structures were grown at Sandia labs and a test fabrication flow was executed. Owing to our strength in VCSEL lasers, we were particularly interested in calculations and fabrication flows that could be compatible with a VCSEL light source.

42 ENGINEERING↗
DOE OSTI2020

Weak Lensing And Cosmology In The Dark Energy Survey

In this PhD Thesis, we present studies which aim at understanding and testing the fundamental assumptions of the $\Lambda$CDM cosmological model. We initially show that weak gravitational lensing can be derived as a consequence of General Relativity, and that it can be applied to astronomical data from the Dark Energy Survey (DES) in order to constrain the amplitude of matter fluctuations in the universe. This constraint can be used as an end-to-end cosmological test when it is compared to inferences from the Cosmic Microwave Background. We further extend the cosmological model to account for non-standard parameters which can point to novel physics, and use DES data to assess their statistical significance. We finally show that the Cold Dark Matter (CDM) paradigm can also be fundamentally tested with observational data using morphological signatures of disk galaxies in cluster environments if CDM is self-interacting.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2021

Bolt: A Fast Solver for Kinetic Theories Using a High-Resolution Constrained Transport Scheme [Slides]

Our understanding of collisionless and semi-collisional plasmas in the nonlinear regime is limited by the expense of computing solutions numerically. Bolt is a fast, GPU-accelerated code for rapidly computing such solutions with accurate transport and an approximate collision operator. Such calculations are relevant to both problems in astrophysics, such as heat conduction and magnetic reconnection in accretion disks around black holes, and also to programmatic interests at LANL. The bolt code paper, demonstrating accuracy via a suite of test problems calculated on kodiak, is currently in preparation.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2021

w19_nubhlight (Final Report)

The in-spiral and merger of two neutron stars produces several signals observable on Earth. The in-spiral of two compact objects produces gravitational waves - ripples in spacetime - detectable by the LIGO and VIRGO detectors. The two stars will tidally disrupt each other, throwing off material, some of which escapes and some of which forms a disk of hot nuclear matter accreting onto the central remnant. This accretion drives a pair of powerful ultra-relativistic jets of material along the polar axis. These jets are ultimately responsible for producing short gamma-ray bursts, some of the most brilliant and energetic events in the cosmos.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2021

Production Facility Prototype Blower 1000 Hour Test Results V

Long duration operations tests of the Aerzen GM 12.4 roots style blower in a closed loop configuration provides valuable data and lessons learned for long-term operation at the Mo-99 production facility. The blower was operated in a closed loop configuration with the flow conditions anticipated in plant operation with a Mo-100 target inline. The additional thermal energy generated from beam heating of the Mo-100 disks was not included in these tests. Thirteen long duration 500 to 1000 hour tests have been completed since the first test was performed in January of 2016. All thirteen long duration tests have proven successful in exposing preventable issues related to oil and helium leaks. All blower tests to this date have resulted in stable blower performance and consistency. A summary of the results for the end of the thirteenth test is included in this report. Complete details for the previous tests are shown in the reports, Production Facility Prototype Blower 1000 Hour Test Results, II, III, and IV.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Time scales for advection and (de)leptonization in a collapsar [Slides]

Characteristic time scales of leptonization (τ + ), deleptonization (τ – ), and fluid motion (τ a ) in a disk of hot gas accreting on to a black hole formed after a failed supernova. These time scales are set by neutrino emission, absorption, and magnetohydrodynamic turbulence, highlighting the complex interplay between the four forces of nature in these enigmatic systems.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2022

Develop Direct 3D Building as a Transformational 3D Printing

Phase 1 of this project recognizes the key advantages of direct 3D building (3DB) by literature research, initial experiments, and analyses. The fundamental enhancement in powder density, layer thickness, and their uniformities are attributed to the independence from high blade speed and powder flowability. The increase in layer quality, before selective fusion, is found qualitatively significant for a step change in process robustness when the unrepeatability of 3D printing (3DP) remains a challenge in serial volume production. The reduced challenge of powder flowability should not only entail improvement in build quality but also reduce powder cost from the strict morphology and size specs. The concurrent selective fusion and powder surface preparation eliminate the need for frequent recoating pauses to increase build speed. On-going experiments include density cup measurements by X-ray scanning and recoating performance evaluation by a rotating disk system to verify some of the results.

42 ENGINEERING↗
DOE OSTI2022

NorthStar Facility Target Fab and Flow Testing - FY 21

The facility target fabrication and flow testing activity will consist of flow tests using the blower system at LANL to test the disk holder and target, both redesigned by the NorthStar prime contractor. The housing and transition system delivering helium cooling to the disc holder and target will be fabricated and tested at LANL facilities. The tests will include pressure drop versus flow measurements through the target and housing, optical flow diagnostics and fiber optic imaging of the disc stack. The pressure drop measurements will be compared to CFD simulations to verify the latter, the optical flow diagnostics will be used to determine whether modifications made to the housing and target holder allow sufficient flow through the bottom of the housing to adequately cool it and the fiber optics will be used to image the discs during operation as a proof of concept of the diagnostic, to be used at NorthStar facilities during preproduction testing. The work is a Partial Fulfillment of the Deliverable Requirement for NorthStar Facility Target Fab and Flow Testing and Production Target Testing Support by LANL

42 ENGINEERING↗
DOE OSTI2021

Simple, Secure, Internet Delivery of MOOSE-based Applications

Application packaging and distribution are the final steps for delivering software to end-users; both are frequently neglected when creating scientific software. Commercial businesses rely on electronic distribution systems that have rendered disk drives obsolete. Still, national laboratories continue to rely heavily on removable media to distribute and limit access to controlled applications. With increasing concerns of unauthorized copying of sensitive applications, a modern distribution system that utilizes cryptographically secure communication and authentication protocols has been developed. This new distribution system will secure the chain of custody for nuclear software while simultaneously simplifying access to these tools. This report summarizes four primary advancements made toward the secure distribution of Nuclear Energy Advanced Modeling and Simulation (NEAMS)-developed, Multiphysics Object Oriented Simulation Environment (MOOSE)-based applications: application installation, package distribution, automated package building, and distribution of documentation. NEAMS is currently developing more than ten separate applications based on the open-source MOOSE Framework. Distribution of these applications has primarily been accomplished by distributing source code, with end-users compiling the applications themselves. This work created a mechanism where MOOSE applications can be installed in a similar way to any other software. This allows both administrators and end-users simplified access to runnable executables. With this new installation capability, it was then possible to rethink distribution. A new, secure capability for delivering MOOSE-based applications over the internet has been created. This system requires unique cryptographic tokens for authentication, greatly securing the custody chain for software. Once granted access, installation of any NEAMS code can be accomplished with these terminal commands: "conda install ncrc" "ncrc install ncrc-bison." After these two commands (and authenticating) the BISON application will be securely down- loaded from Idaho National Laboratory (INL)’s servers, installed, and ready to use. To enable this new distribution capability to be successful, the open-source Continuous Integration, Verification, Enhancement, and Testing (CIVET) Continuous Integration (CI) capability was augmented to add Continuous Delivery (CD). CD enables the automated building and packaging of MOOSE-based applications as they are modified by development teams, ensuring that our customers can obtain up-to-date versions of the software at any time. The need for instruction on how to use these applications was addressed through modifications to the MOOSE documentation system. The MooseDocs capability, which enables robust documentation of MOOSE-based applications, has been extended to allow both for the installation of documentation and the packaging of documentation with installed applications. Together, these enhancements form the core of a new, secure distribution mechanism for nuclear simulation tools. In concert with the Nuclear Computational Resource Center (NCRC), NEAMS- developed applications will now be straightforward to obtain securely.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2022

Experimental Study of Fixed Plate Insert for Window Protection

Evidenced from experiments to date, NorthStar can expect that potentially significant changes in the target cooling passages are likely due to disk shape changes by thermal distortions or breakage. In the bulk of the target the result will be increased He flow in some channels and decreased flow in others.

43 PARTICLE ACCELERATORS↗
DOE OSTI2022

Integrated Monitoring of Macroalgae Farms Using Acoustics and UUV Sensing

The vision of this project was to develop an integrated system for autonomous underwater vehicle (AUV) monitoring of offshore kelp farms using acoustic, environmental, and optical sensors. This project supports the overall MARINER goals of developing an offshore kelp aquaculture industry to produce low-carbon or carbon-neutral biofuels. The project commenced in the spring of 2018 and used laboratory experiments to test the efficacy of acoustic sensors for monitoring kelp farm lines and growing kelp biomass. Sensors were then integrated onto two AUVs as well as an autonomous surface vehicle in order to establish the optimal type, price point, and vehicle to most efficiently monitor kelp farm structures, kelp biomass, and the surrounding environment. Multiple field deployments of these vehicles and sensors in Massachusetts, New Hampshire, and Maine confirmed that farm lines and kelp could be visualized and that monitoring the spatial patterns of environmental variables was possible. The COVID-19 pandemic severely limited fieldwork activities and laboratory testing, with deployments around kelp farms not occurring again until January 2021. Time spent away from the field focused on data visualization and the development of a low-cost, vessel-based sensor system. Unfortunately, the low-cost system experienced a disk failure during its first deployment and due to multiple resignations from the project team further engineering and development was not possible. Additionally, final results from acoustic sensor testing in 2021 were also not able to be completed due to the resignation of the postdoc leading the analysis. Despite these setbacks, multiple avenues for further development of optical imagery processing from the 360-degree Kelpcam camera and testing of the low-cost sensor system may be possible.

09 BIOMASS FUELS↗
DOE OSTI2022

Particle scale impacts on deconstruction energy of pine residues

The goal of this Case Study was to quantify the impacts of variable moisture and ash on hammer mill throughput and energy consumption and on generation of fines that are not able to be fed to conversion, as compared to a status quo Base Case system. Also considered was convertible carbon content (minimum carbon specification) and maximum ash content and the delivered feedstock cost impacts of not being able to feed residue not meeting both specifications to the conversion reactor. Laboratory data on the impacts of input particle size and moisture content on the exit particle size were received from FCIC Subtask 5.2 from their single particle impact population balance modeling study. Additional throughput and energy consumption data were obtained from FCIC Subtask 5.2 for the same grinder with a 6 mm screen in place. These data were utilized to develop the necessary response surface equations to perform throughput analysis using discrete event simulation. Because the ash contents in the separated fines had not been analyzed in the laboratory at the time of the model runs, we chose to assume that the ash distributed proportionally with total mass into the overs and unders in the disk screen following grinding. Key takeaways from this Case Study are that it is significantly more cost effective to hammer mill the residue prior to drying, even though the grinder throughput is lower and energy consumption is higher versus drying first before grinding. An effect of dry grinding versus high moisture grinding is the production of higher amounts of fines during dry grinding, leading to significantly more of the ground feedstock being rejected by conversion for being below a minimum particle size. With wet grinding the system is still able to produce more preprocessed feedstock meeting the minimum particle size specification even though the instantaneous throughput is lower than for the case of grinding dry feedstock. Additionally, even without the higher fines production from dry grinding, the status quo would still be more costly than wet grinding because the material is rejected after the drying energy has already been input for the dry grinding case. Finally, significant reductions in drying energy are obtained by drying after grinding, and those reductions are of far greater magnitude than the grinding energy increase.

09 BIOMASS FUELS↗
DOE OSTI2022

Second Target Station High-Fidelity Target Activation Comparison

The development of the Second Target Station (STS) target system at the Spallation Neutron Source (SNS) at Oak Ridge National Laboratory (ORNL) is well underway. The target system at STS consists of a rotating target disk that contains 21 segments of tungsten clad in tantalum clad in steel. A key aspect of the design of the target system is to account for the delayed heating and material damage caused by the delayed dose from decaying radionuclides. These radionuclides are a product of either spallation reactions or transmutation of the nuclei in the target system. These radionuclides build up in the target system components over the lifetime of the facility, and the radiation that is emitted can deposit energy in the components causing significant component heating and material damage. Monte Carlo N-Particle (MCNP) Version 6.2 transports the various particle species and calculates the spallation products and neutron fluxes throughout the target system. These spallation products and neutron fluxes along with the material definition of each component are relayed to the CINDER2008 transmutation code to calculate the radionuclide inventories and the corresponding decay gamma emission spectra. MCNP6.2 coupled with CINDER2008 is the computational method-of-choice for the analysis discussed in the following sections of this report. The analysis focuses on validating major assumptions in calculating the radionuclide inventory in the STS target system: all of the target segments are fresh, unirradiated material when the protons are incident on the segment, the average of the 21 segments of the target is sufficient to represent a single segment, and that averaging the proton pulse structure over time does not significantly affect the radionuclide inventory. The position-averaged, high-fidelity, and single-tally computational methods are used to validate the assumptions and provide a point of comparison to evaluate how the assumptions impact the radionuclide inventories. A more detailed explanation of the three computational methods is provided in Section 2. The position-averaged and single-tally methods are less computationally expensive when compared with the high-fidelity method where 54,000 individual calculations are needed to calculate 1 hr of STS operation. Section 3 details the comparison of the three methods to show that the assumptions made in the position-averaged method do not significantly impact the radionuclide inventory after 1 hr of operation. The discussions and results in this report are for 1 hr of operation. Due to the computational cost associated with calculating the transmutation and activation using the high-fidelity method, only 1 hr of operation has been calculated. The discrepancies observed after 1 hr of operation are not extrapolated out to longer operational times, and this report does not address how the discrepancies between the computational methods may manifest for longer operational periods.

43 PARTICLE ACCELERATORS↗
DOE OSTI2023

Report on the DANCE/FP14 Beam Profile and plans for the CY23 LANSCE run cycle

During the beam outage at the beginning of calendar year 2022, the Lujan Center Spallation Target was replaced with the Mark-IV design. Most notably, this included a rotated tungsten disk (for neutron production) in the direct line of sight of the upper tier flight-paths (FPs 12-15), which include DANCE, DICER, and the general-purpose flight path 12, all focused on nuclear physics measurements. This change was made in order to significantly improve both the neutron flux and the time-of-flight resolution for neutrons above 1 keV. Details of the design and motivation can be found in Zavorka et al. 2018. Due to the changes in the spallation target, significant work was required to provide new shutters and shielding for the upper tier flight paths. While the planned beam deliver was for September of 2022, because of delays in the installation process, first beam to DANCE was received the afternoon of 22 Nov 2022. Due to accelerator reliability issues, a total of only 18 days of beam were available for the run cycle. Approximately 90 days of development were planned for understanding the neutronic proper<es of the new spallation target. Most of this work could not be completed. Two measurements were completed, of which one will be discussed here.

43 PARTICLE ACCELERATORS↗