Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “test configuration”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 883 records · Page 49
All sourcesNASA NTRSDOE OSTI
NASA NTRS2018

Thermal Control of Boundaries for JWST Infrared Tests in Cryogenic Vacuum Configuration

In 2017, the combined Optical Telescope Element and Integrated Science Instrument Module (OTIS) of the James Webb Space Telescope (JWST) underwent functional testing and optical metrology verification under cryogenic vacuum conditions in Chamber A at the Johnson Space Center (JSC). Testing the infrared Science Instruments and OTIS optics below 50 degrees Kelvin required an environment architecture that comprehensively controlled the temperature and energy path of every seam and penetration in the over 1100 m2 of Chamber A helium shroud surfaces as well as the Ground Support Equipment (GSE) inside it. This paper outlines the design and implementation of thermal closeouts, thermal anchoring systems for electrical cables, and thermal control systems around room-temperature optical metrology equipment inside the helium shroud. It also details lessons learned from the repeated implementation and testing of these environmental control systems throughout the JWST Pathfinder test campaign.

Huguet, Jesse A.↗
NASA NTRS2018

Thermal Control of Boundaries for JWST Infrared Tests in Cryogenic Vacuum Configuration

In 2017, the combined Optical Telescope Element and Integrated Science Instrument Module (OTIS) of the James Webb Space Telescope (JWST) underwent functional testing and optical metrology verification under cryogenic vacuum conditions in Chamber A at the Johnson Space Center (JSC). Testing the infrared Science Instruments and OTIS optics below 50 K required an environment architecture that comprehensively controlled the temperature and energy path of every seam and penetration in the over 1100 sq m of Chamber A helium shroud surfaces as well as the Ground Support Equipment (GSE) inside it. This paper outlines the design and implementation of thermal closeouts, thermal anchoring systems for electrical cables, and thermal control systems around room-temperature optical metrology equipment inside the helium shroud. It also details lessons learned from the repeated implementation and testing of these environmental control systems throughout the JWST Pathfinder test campaign.

Huguet, Jesse A.↗
NASA NTRSDate not supplied

Flammability Test Method for Materials Intended for Use as Fire Barriers in Crewed Habitats

In some crewed-spacecraft applications, onboard materials are intentionally selected to function as hazard control barriers to prevent powered hardware and/or ignited flammable items from igniting nearby flammable materials by acting as non-breaching, non-flammable containment (e.g., cargo transfer bags, zero gravity stowage racks, and jettison stowage bags on the International Space Station). Historically, flammability self-extinguishment testing of broad acreage or outermost layer materials alone was believed to be sufficient to verify overall flammability compliance. Though required, testing on design features such as threaded seams and zippers was not performed due to the incorrect assumption that flammability performance would not be impacted. However, recent coupon level testing of layups and configurations consisting of multiple materials have revealed that these features may be more susceptible to ignition and fire propagation than the bulk material. Additionally, configurational coupon ignition and propagation testing does not explicitly determine a material’s ability to provide protection to vulnerable flammable hardware. The need to evaluate this gap in assessing material or layup effectiveness as fire barriers between ignition sources and flammable materials led to the development of a new configuration-based fire barrier test. Test setup, relevant configurations, and test validation are discussed. The new barrier test method establishes a configuration for the test apparatus, identifies a conservative ignitor configuration, and defines pass/fail criteria. Test setup, relevant configurations, and test validation are discussed.

Susana Harper↗
NASA NTRS2010

Enhancements to the NASA/Goddard Space Flight Center (GSFC) Space Environment Simulator (SES) Facility to Support Cryogenic Testing of the James Webb Space Telescope (JWST) Integrated Science Instrument Module (ISIM)

NASA is the mission lead for the James Webb Space Telescope (JWST), the next of the "Great Observatories", scheduled for launch in 2014. It is directly responsible for the integration and test of the Integrated Science Instrument Module (ISIM), which includes a composite truss structure provided by NASA, and four science instruments sponsored and provided by NASA, the European Space Agency (ESA), the Canadian Space Agency (CSA), and the European Consortium (EC). Three of the four instruments are passively cooled and designed to operate at temperatures in the 36K to 40K range, and the fourth instrument is actively cooled to approximately 6K. The ISIM will undergo several performance tests at various levels of integration in the NASA Goddard Space Flight Center's (GSFC) Space Environment Simulator (SES), GSFC's largest thermal vacuum chamber. These activities range from Cryo-cycling the bare flight composite structure to thermal balance and performance testing of the full ISIM module. This paper describes the enhancements made to the SES chamber in order to support all cryogenic thermal vacuum testing of the ISIM. Upgrades discussed include: design and fabrication of a very large, removable and reconfigurable helium shroud; a new valve box permitting independent flow control of gaseous helium (GHe) to up to ten zones; and development of in-situ 3-dimensional photogrammetry capability in a cryogenic environment. Also presented will be select results from several facility tests already conducted to verify the chamber capabilities and optimize operational procedures, including the Helium Shroud -03 Configuration Acceptance Test, and the Helium Shroud -01 Configuration Chamber Certification Test.

Cleveland, Paul↗
NASA NTRS1977

Heat-transfer test results for a .0275-scale space shuttle external tank with a 10 deg/40 deg double cone-ogive nose in the NASA/AMES 3.5-foot hypersonic wind tunnel (FH14), volume 2

A .0275 scale forebody model of the new baseline configuration of the space shuttle external tank vent cap configuration was tested to determine the flow field due to the double cone configuration. The tests were conducted in a 3.5 foot hypersonic wind tunnel at alpha = -5 deg, -4.59 deg, 0 deg, 5 deg, and 10 deg; beta = 0 deg, -3 deg, -5.51 deg, -6 deg, -9 deg, and +6 deg; nominal freestream Reynolds numbers per foot of 1.5 x 1 million, 3.0 x 1 million, and 5.0 x 1 million; and a nominal Mach number of 5. Separation and reattached flow from thermocouple data, shadowgraphs, and oil flows indicate that separation begins about 80% from the tip of the 10 deg cone, then reattaches on the vent cap and produces fully turbulent flow over most of the model forebody. The hardware disturbs the flow over a much larger area than present TPS application has assumed. A correction to the flow disturbance was experimentally suggested from the results of an additional test run.

Carroll, H. R.↗
NASA NTRS1995

Comparative performance tests on the Mod-2, 2.5-mW wind turbine with and without vortex generators

A test program was conducted on the third Mod-2 unit at Goldendale, Washington, to systematically study the effect of vortex generators (VG's) on power performance. The subject unit was first tested without VG's to obtain baseline data. Vortex generators were then installed on the mid-blade assemblies, and the resulting 70% VG configuration was tested. Finally, vortex generators were mounted on the tip assemblies, and data was recorded for the 100% VG configuration. This test program and its results are discussed in this paper. The development of vortex generators is also presented.

Miller, G. E.↗
NASA NTRSDate not supplied

NASA 5.2%-Scale Semispan High Lift Common Research Model Wind Tunnel Test at the 14- by 22-Foot Subsonic Tunnel

A wind tunnel test of the NASA 5.2%-scale Semispan High Lift Common Research Model (CRM-HL) was conducted at the 14- by 22-Foot Subsonic Tunnel (14x22) in the fall of 2022. The main purpose of the test was a model checkout before shipping it overseas. The model was shipped to Germany in the spring of 2023, and the team wanted to be sure that instrumentation in the model was working, all of the model parts fit together well, and model changes could be done smoothly, as designed while installed in a wind tunnel. Force and moment and pressure data were collected during the test, and while these data were a secondary objective, they can be used for for tunnel-to-tunnel verification of the model, and for database supplementation for the NASA CRM-HL ecosystem. The test was run from August 15, 2022 through September 8, 2022. Eight configurations were tested at Mach 0.2 and 0.26, over an alpha range from -4deg to +24deg. All of the configurations that were tested accomplished testing of all model parts. This test campaign was a unique opportunity to test a complicated model design in a wind tunnel that is less expensive to test in and has easier model access than the tunnel that it was designed to run in. The test was invaluable in providing lessons learned about building up and running the model, and the model was returned to the model manufacturer from December 2022 to February 2023 for updates to make model changes easier, to make design fixes on the model, and to do clean up work on the model.

CRM-HL↗
NASA NTRSDate not supplied

NASA 5.2%-Scale Semispan High Lift Common Research Model Wind Tunnel Test at the 14- by 22-Foot Subsonic Tunnel

A wind tunnel test of the NASA 5.2%-scale Semispan High Lift Common Research Model (CRM-HL) was conducted at the 14- by 22-Foot Subsonic Tunnel (14x22) in the fall of 2022. The main purpose of the test was a model checkout before shipping it overseas. The model was shipped to Germany in the spring of 2023, and the team wanted to be sure that instrumentation in the model was working, all of the model parts fit together well, and model changes could be done smoothly, as designed while installed in a wind tunnel. Force and moment and pressure data were collected during the test, and while these data were a secondary objective, they can be used for for tunnel-to-tunnel verification of the model, and for database supplementation for the NASA CRM-HL ecosystem. The test was run from August 15, 2022 through September 8, 2022. Eight configurations were tested at Mach 0.2 and 0.26, over an alpha range from -4deg to +24deg. All of the configurations that were tested accomplished testing of all model parts. This test campaign was a unique opportunity to test a complicated model design in a wind tunnel that is less expensive to test in and has easier model access than the tunnel that it was designed to run in. The test was invaluable in providing lessons learned about building up and running the model, and the model was returned to the model manufacturer from December 2022 to February 2023 for updates to make model changes easier, to make design fixes on the model, and to do clean up work on the model.

Semispan↗
NASA NTRS1996

Turbulent Inflow Measurements

In the present research, tilt rotor aeroacoustics have been studied experimentally and computationally. Experimental measurements were made on a 1/12.5 scale model. A dimensional analysis showed that the model was a good aeroacoustic approximation to the full-scale aircraft, and scale factors were derived to extrapolate the model measurements to the full-scale XV-15. The experimental measurements included helium bubble flow visualization, silk tuft flow visualization, 2-component hot wire anemometry, 7-hole pressure probe measurements, vorticity measurements, and outdoor far field acoustic measurements. The hot wire measurements were used to estimate the turbulence statistics of the flow field into the rotors, such as length scales, velocity scales, dissipation, and turbulence intermittency. To date, these flow measurements are the only ones in existence for a hovering tilt rotor. Several different configurations of the model were tested: (1) standard configurations (single isolated rotor, two rotors without the aircraft, standard tilt rotor configuration); (2) flow control devices (the 'plate', the 'diagonal fences'); (3) basic configuration changes (increasing the rotor/rotor spacing, reducing the rotor plane/wing clearance, operating the rotors out of phase). Also, an approximation to Sikorsky's Variable Diameter Tilt Rotor (VDTR) configuration was tested, and some flow measurements were made on a semi-span configuration of the model. Acoustic predictions were made using LOWSON.M, a Mathematica code. This hover prediction code, from HOVER.FOR, used blade element theory for the aerodynamics, and Prandtl's Vortex theory to model the wake, along with empirical formulas for the effects of Reynolds number, Mach number, and stall. Aerodynamic models were developed from 7-hole pressure probe measurements of the mean velocity into the model rotors. LOWSON.M modeled a rotor blade as a single force and source/sink combination separated in the chordwise direction, at an effective blade radius. Spanwise, Mach-weighted integrals were used to find the equivalent forces and equivalent source strengths.

George, Albert R.↗
NASA NTRS1996

Tilt Rotor Aircraft Aeroacoustics

A fleet of civil tilt rotor transports offers a means of reducing airport congestion and point-to-point travel time. The speed, range, and fuel economy of these aircraft, along with their efficient use of vertiport area, make them good candidates for short-to-medium range civil transport. However, to be successfully integrated into the civilian community, the tilt rotor must be perceived as a quiet, safe, and economical mode of transportation that does not harm the environment. In particular, noise impact has been identified as a possible barrier to the civil tilt rotor. Along with rotor conversion-mode flight, and blade-vortex interaction noise during descent, hover mode is a noise problem for tilt rotor operations. In the present research, tilt rotor hover aeroacoustics have been studied analytically, experimentally, and computationally. Various papers on the subject were published as noted in the list of publications. More recently, experimental measurements were made on a 1/12.5 scale model of the XV-15 in hover and analyses of this data and extrapolations to full scale were also carried out. A dimensional analysis showed that the model was a good aeroacoustic approximation to the full-scale aircraft, and scale factors were derived to extrapolate the model measurements to the full-scale XV-15. The experimental measurements included helium bubble flow visualization, silk tuft flow visualization, 2-component hot wire anemometry, 7-hole pressure probe measurements, vorticity measurements, and outdoor far field acoustic measurements. The hot wire measurements were used to estimate the turbulence statistics of the flow field into the rotors, such as length scales, velocity scales, dissipation, and turbulence intermittency. Several different configurations of the model were tested: (1) standard configurations (single isolated rotor, two rotors without the aircraft, standard tilt rotor configuration); (2) flow control devices (the 'plate', the 'diagonal fences'); (3) basic configuration changes (increasing the rotor/rotor spacing, reducing the rotor plane/wing clearance. operating the rotors out of phase). Also, an approximation to Sikorsky's Variable Diameter Tilt Rotor (VDTR) configuration was tested, and some flow measurements were made on a semi-span configuration of the model. Acoustic predictions were made using LOWSON.M, a Mathematica code Mean aerodynamic models were developed based on hover performance predictions from HOVER.FOR. This hover prediction code used blade element theory for the aerodynamics, and Prandtl's Vortex theory to model the wake, along with empirical formulas for the effects of Reynolds number, Mach number, and stall. Aerodynamic models were developed from 7-hole pressure probe measurements of the mean velocity into the model rotors.

George, Albert R.↗
DOE OSTI2021

Studying the effect of the upper internal structure design on thermal stratification in sodium fast reactors

Thermal stratification and mixing in large reactor pools can pose significant issues with regard to operation and safety of nuclear plants. While significant work has been done in this area on light water reactors it is more critical for sodium reactors and there is far less data with regard to low Prandtl number fluids. Here this paper focuses on the effect of the upper internal structure on the formation of thermal stratification in a scaled sodium fast reactor upper plenum. Six different upper internal structure configurations were tested to observe the effect on thermal stratification. The degree of stratification was quantified using the stratification number. Each configuration was tested from low to high flow rates at a temperature difference of 50 and 100 °C. Over this broad array of testing, it was observed that higher flow rates, more porosity in the upper internal structure design, and a smaller temperature difference yielded a lower degree of stratification. This information can be used to aid in the design of the upper internal structure in a sodium fast reactor. Furthermore, this high resolved temperature data can be used to verify models under prototypic low Prandtl numbers.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
NASA NTRS1982

Blockage and flow studies of a generalized test apparatus including various wing configurations in the Langley 7-inch Mach 7 Pilot Tunnel

A 1/12th scale model of the Curved Surface Test Apparatus (CSTA), which will be used to study aerothermal loads and evaluate Thermal Protection Systems (TPS) on a fuselage-type configuration in the Langley 8-Foot High Temperature Structures Tunnel (8 ft HTST), was tested in the Langley 7-Inch Mach 7 Pilot Tunnel. The purpose of the tests was to study the overall flow characteristics and define an envelope for testing the CSTA in the 8 ft HTST. Wings were tested on the scaled CSTA model to select a wing configuration with the most favorable characteristics for conducting TPS evaluations for curved and intersecting surfaces. The results indicate that the CSTA and selected wing configuration can be tested at angles of attack up to 15.5 and 10.5 degrees, respectively. The base pressure for both models was at the expected low level for most test conditions. Results generally indicate that the CSTA and wing configuration will provide a useful test bed for aerothermal pads and thermal structural concept evaluation over a broad range of flow conditions in the 8 ft HTST.

Albertson, C. W.↗
NASA NTRS1972

Wind-tunnel tests of a single stage to orbit space shuttle at Mach numbers of 2.60, 3.85, and 4.64

Wind tunnel tests were conducted to determine the static aerodynamic characteristics of a single-stage-to-orbit space shuttle model at Mach numbers of 2.60, 3.85, and 4.64. Test parameters included various payloads for the launch configurations and various corner radii for the entry configurations. The test results for the launch configurations generally indicated that a decrease in payload size resulted in a marked increase in axial force. Decreasing the corner radii of the entry configuration led to large increases in axial force. The results also indicated that the presence of an engine door on the entry configuration caused a measurable positive increment in pitching moment. Changing the entry configuration afterbody geometry from a biconic shape to a conic shape increased the normal-force and stability level.

Graves, E. B.↗
NASA NTRS2011

Signal Processing Methods for Liquid Rocket Engine Combustion Stability Assessments

The J2X Gas Generator engine design specifications include dynamic, spontaneous, and broadband combustion stability requirements. These requirements are verified empirically based high frequency chamber pressure measurements and analyses. Dynamic stability is determined with the dynamic pressure response due to an artificial perturbation of the combustion chamber pressure (bomb testing), and spontaneous and broadband stability are determined from the dynamic pressure responses during steady operation starting at specified power levels. J2X Workhorse Gas Generator testing included bomb tests with multiple hardware configurations and operating conditions, including a configuration used explicitly for engine verification test series. This work covers signal processing techniques developed at Marshall Space Flight Center (MSFC) to help assess engine design stability requirements. Dynamic stability assessments were performed following both the CPIA 655 guidelines and a MSFC in-house developed statistical-based approach. The statistical approach was developed to better verify when the dynamic pressure amplitudes corresponding to a particular frequency returned back to pre-bomb characteristics. This was accomplished by first determining the statistical characteristics of the pre-bomb dynamic levels. The pre-bomb statistical characterization provided 95% coverage bounds; these bounds were used as a quantitative measure to determine when the post-bomb signal returned to pre-bomb conditions. The time for post-bomb levels to acceptably return to pre-bomb levels was compared to the dominant frequency-dependent time recommended by CPIA 655. Results for multiple test configurations, including stable and unstable configurations, were reviewed. Spontaneous stability was assessed using two processes: 1) characterization of the ratio of the peak response amplitudes to the excited chamber acoustic mode amplitudes and 2) characterization of the variability of the peak response's frequency over the test duration. This characterization process assists in evaluating the discreteness of a signal as well as the stability of the chamber response. Broadband stability was assessed using a running root-mean-square evaluation. These techniques were also employed, in a comparative analysis, on available Fastrac data, and these results are presented here.

Kenny, R. Jeremy↗
NASA NTRS2019

Simulations of the Mars Helicopter Test Propeller in Hover Configuration at Martian Pressure and Air Density

In order to properly validate experimental data, a theoretical model must be generated and converge with the results. Providing possible results for future testing can help experimenters better understand the results they are getting. Certain effects cannot be shown during experimentation, and must therefore be quantified through another means. The Mars Helicopter is currently being tested in the N242 wind tunnel at NASA Ames Research Center, which can reach a density and pressure similar to Mars. A test propeller was analyzed in a computational fluid dynamics solver. The propeller blades were previously modeled, and were simulated in the full experimental setup, which includes the blast shields, rotor stand and tunnel walls, to thoroughly generate the effects of the true testing conditions. Simulations were run using both an isolated hover condition and with the full setup, and results for thrust and total power were quantified. The data generated was used to quantify the impact of the facility on the propeller. These calculations will ultimately be used to help separate these effects from the actual thrust the propeller will generate, this making the data more accurate.

Wagner, Lauren N.↗
NASA NTRS1990

Experimental measurements of internal store separation characteristics at supersonic speeds

This paper presents a summary of the experimental supersonic store separation studies that have been conducted at the NASA Langley Research Center. These studies have included investigations of rectangular box cavity flowfields, store separation tests of missiles from various cavity configurations, and tests of a passive venting system for improving the separation characteristics of stores from shallow cavities. Selected results from these investigations are presented which illustrate the types of cavity flowfields that exist at supersonic speeds and the effect of these flowfields and various cavity configurations on the separation characteristics of stores.

Wilcox, Floyd J., Jr.↗