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Optics and Systems Design of the Ring-to-Second Target Transport Beam-Line for the SNS Second Target Station
The Second Target Station (STS) project at the Spallation Neutron Source (SNS) is being developed to provide world-leading cold neutron brightness for next-generation neutron scattering experiments. The STS Accelerator Systems (AS) scope includes the design and implementation of the Ring-to-Second Target (RTST) proton beam transport line, which extracts 1.3 GeV proton beam pulses from the existing Ring-to-Beam Transport (RTBT) system and delivers them to the STS target. The RTST design emphasizes operational reliability [high reliability], low activation [minimum activation of components and the tunnel], maintainability, and compatibility with existing SNS infrastructure through extensive reuse of proven RTBT systems and components. The beamline includes a new extraction region, a transport lattice consisting of dipole, quadrupole, and corrector magnets, beam instrumentation systems, vacuum systems, personnel protection systems, and radiation shielding systems. Beam optics and particle tracking studies were performed using PyORBIT to validate extraction trajectories, beam transport, and target beam spot requirements [60–90 cm² beam spot area]. This paper presents the optics design philosophy, extraction system architecture, transport lattice design, instrumentation strategy, vacuum system approach, and radiation protection integration for the RTST beamline. Particle tracking simulations indicate successful beam transport without beam loss under nominal operating conditions. The RTST is designed to transport 1.3 GeV proton beam pulses at repetition rates up to 15 Hz, delivering nominal beam power of 700 kW to the Second Target Station.
Facility for interferometric testing of 1.25-m mirrors at liquid helium temperatures
A concept is presented for a national cryogenic optics test facility capable of optical characterization of 1.25 m diameter optics having focal lengths up to 6.2 m at temperatures from 300 K to near 4 K. The facility will be comprised of a large Dewar with a phase shift interferometer, a two stage vacuum system employing a turbomolecular pump, and an integral vibration isolation system. The entire facility will be housed in a concrete site with a massive floor to assist in reducing vibration during optical tests. By providing interchangeable sections, the overall height of the Dewar can be adjusted to provide for testing of shorter focal length optics. The background for the facility is discussed along with the facility location, and the requirements and the performance considerations which drive the Dewar design with respect to the vibration isolation system, vacuum system, and optical interferometry.
Facility for interferometric testing of 1.25-m mirrors at liquid helium temperatures
A concept is presented for a national cryogenic optics test facility capable of optical characterization of 1.25 m diameter optics having focal lengths up to 6.2 m at temperatures from 300 K to near 4 K. The facility will be comprised of a large Dewar with a phase shift interferometer, a two-stage vacuum system employing a turbomolecular pump, and an integral vibration isolation system. The entire facility will be housed in a concrete site with a massive floor to assist in reducing vibration during optical tests. By providing interchangeable sections, the overall height of the Dewar can be adjusted to provide for testing of shorter focal length optics. The background for the facility is discussed along with the facility location, and the requirements and the performance considerations which drive the Dewar design with respect to the vibration isolation system, vacuum system, and optical interferometry.
Accurate, wide range ultrahigh-vacuum calibration system
Ultrahigh vacuum calibration system for vacuum gages and mass spectrometers based on pressure attenuation and molecular beam techniques
Scale-Up of Friction Self-piercing Riveting Process for Multi-material Joints
A single-class joining process known as “friction self-piercing riveting (F-SPR)” has been developed for joining various low-ductility lightweight materials on a laboratory scale. The frictional heat generated during the F-SPR process improved local ductility, resulting in crack-free joints and robust mechanical performance. This innovative joining technology was further advanced through the scale-up of the process using a new system with several key features (e.g., automatic rivet feeding and clamping system, vacuum system) toward industry readiness. The new integrated F-SPR systems were effectively demonstrated for joining different material combinations (e.g., carbon fiber composite to 7075 Al alloy, 7075 Al alloy to 7075 Al alloy, and 7075 Al alloy to casting Al Aural 5) with a unified technique. Crack-free joint with adequate mechanical interlocking resulted in good mechanical joint strength for each material combination. Then, the process was successfully scaled up by producing multiple joints without any cracks on larger CFC-Al and Al-Al components by the new integrated system, bringing it closer to industrial application.
Stainless Steel NaK-Cooled Circuit (SNaKC) Fabrication and Assembly
An actively pumped Stainless Steel NaK Circuit (SNaKC) has been designed and fabricated by the Early Flight Fission Test Facility (EFF-TF) team at NASA's Marshall Space Flight Center. This circuit uses the eutectic mixture of sodium and potassium (NaK) as the working fluid building upon the experience and accomplishments of the SNAP reactor program from the late 1960's The SNaKC enables valuable experience and liquid metal test capability to be gained toward the goal of designing and building an affordable surface power reactor. The basic circuit components include a simulated reactor core a NaK to gas heat exchanger, an electromagnetic (EM) liquid metal pump, a liquid metal flow meter, an expansion reservoir and a drain/fill reservoir To maintain an oxygen free environment in the presence of NaK, an argon system is utilized. A helium and nitrogen system are utilized for core, pump, and heat exchanger operation. An additional rest section is available to enable special component testing m an elevated temperature actively pumped liquid metal environment. This paper summarizes the physical build of the SNaKC the gas and pressurization systems, vacuum systems, as well as instrumentation and control methods.
Vacuum-thermal environmental testing of the Nimbus I control system.
Vacuum thermal environmental testing of Nimbus I control system
A new, sensitive, rapid materials contamination screening system.
Vacuum exposure nephelometer system for materials contamination screening in space applications
Vacuum jacketed umbilical lines technology advancement study. Task 6 - Central vacuum pulldown system Final technical report
Vacuum jacketed components on launch umbilical tower service arms at Launch Complex 39 - central vacuum pulldown system
Thermal Vacuum Control Systems Options for Test Facilities
This presentation suggests several Thermal Vacuum System (TVAC) control design approach methods for TVAC facilities. Over the past several years many aerospace companies have or are currently upgrading their TVAC testing facilities whether it be by upgrading old equipment or purchasing new. In doing so they are updating vacuum pumping and thermal capabilities of their chambers as well as their control systems. Although control systems are sometimes are considered second to the vacuum or thermal system upgrade process, they should not be taken lightly and must be planned and implemented with the equipment it is to control. Also, emphasis should be placed on how the operators will use the system as well as the requirements of "their" customers. Presented will be various successful methods of TVAC control systems from Programmable Logic Controller (PLC) based to personal computer (PC) based control.
Test stand system for vacuum chambers
A test stand system for supporting test items in a vacuum chamber is described. The system consists of a frame adapted to conform to the inside of the vacuum chamber and supporting a central vertical shaft. The shaft rotates on bearings located at each end of the shaft. Several vertically spaced plates which fixed to the vertical shaft may be adjusted for height to support the test equipment as required. The test equipment may be rotated during tests without disturbing the vacuum by a manually actuated drive external to the vacuum chamber.
Volume-ratio calibration system for vacuum gages
Volume-ratio calibration system consists of a gas source, high pressure gauge, small volume tank, large volume chamber, plus appropriate piping, valves, and vacuum source. This system used in conjunction with commercial vacuum gauges evaluates its ability to accurately produce desired pressures in the .000001 to .01 torr range.
Study of mechanisms controlling the ultraviolet photochemistry of associated and polymeric systems
Vacuum ultraviolet photoionization and photodissociation of associated and polymeric systems of liquid water and alcohols
Mars Observer System Thermal Vacuum Test and Its Cost Saving Approach
The Mars Observer spacecraft underwent a successful system thermal vacuum (STV) test in March 1992, meeting all five primary objectives. This paper presents a description of the spacecraft and the test configuration, as well as a discussion of the test results and how the test objectives were successfully met. It then describes some of the cost-saving methods used in this test. These include the early commitment to restricting the total test time to 300 hours, the timely completion of test control documentation, use of IR heating instead of solar simulation, use of non-flight structural heaters, and the in-test modification of test phases to account for unexpected deviations from pre-test predictions.
Upgrade of the Thermal Vacuum Data System at NASA/GSFC
The Goddard Space Flight Center's new thermal vacuum data acquisition system is a networked client-sever application that enables lab operations crews to monitor all tests from a central location. The GSFC thermal vacuum lab consists of eleven chambers in Building 7 and one chamber in Building 10. The new data system was implemented for several reasons. These included the need for centralized data collection, more flexible and easier to use operator interface, greater data accessibility, a reduction in testing time and cost, and increased payload and personnel safety. Additionally, a new data system was needed for year-2000 compliance. This paper discusses the incorporation of the Thermal Vacuum Data System (TVDS) within the thermal vacuum lab at GSFC, its features and capabilities and lessons learned in its implementation. Additional topics include off-center (Internet) capability for remote monitoring and the role of TVDS in the efforts to automate thermal vacuum chamber operations.
Upgrade of The Thermal Vacuum Data System at NASA/GSFC
The Goddard Space Flight Center's new thermal vacuum data acquisition system is a networked client-sever application that enables lab operations crews to monitor all tests from a central location. The GSFC thermal vacuum lab consists of eleven chambers in Building 7 and one chamber in Building 10. The new data system was implemented for several reasons. These included the need for centralized data collection, more flexible and easier to use operator interface, greater data accessibility, a reduction in testing time and cost, and increased payload and personnel safety. Additionally, a new data system was needed for year-2000 compliance. This paper discusses the incorporation of the Thermal Vacuum Data System (TVDS) within the thermal vacuum lab at GSFC, its features and capabilities and lessons learned in its implementation. Additional topics include off-center (Internet) capability for remote monitoring and the role of TVDS in the efforts to automate thermal vacuum chamber operations.
The Illuminating System for the Vacuum Optical Bench
Illuminating system for vacuum optical bench - vacuum collimator system