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At least 73 records · Page 4

In Situ Small Spacecraft Missions Utilizing Heatshield for Extreme Entry Environments Technology

There is considerable interest in utilizing Small Spacecraft beyond low Earth orbit. In November of 2018, successful data relay operations of the MarCO CubeSats during the entry, descent, and landing (EDL) of the Mars InSight mission showed the viability of using CubeSats for interplanetary missions. Additional testament to the promise of Small Spacecraft class rideshare missions is the upcoming Artemis-1 flight test that will launch thirteen 6U CubeSats, as well as the establishment of NASA’s SIMPLEx program which will conduct stand-alone planetary science missions that launch with a primary payload. It is anticipated that continued innovations in Small Spacecraft capabilities combined with small EDL systems will expand the range of potential missions to allow for in situ investigations. Recently, NASA invested in the development of a new, efficient and capable ablative thermal protection system (TPS), utilizing 3-D Weaving. The new dual layer TPS, Heatshield for Extreme Entry Environment Technology (HEEET), is tailorable, scalable, robust, mass efficient and capable of supporting in situ missions across the solar system. Combining the HEEET entry system with innovative Small Spacecraft technology will substantially expand the range of Small Spacecraft mission applications by offering the capability for high speed entry or aerocapture at destinations with atmospheres. This paper will describe the HEEET aeroshell system and highlight various mission concepts including a dual technology demonstration mission that is under development and other concepts to deliver instruments for planetary science.

Small Spacecraft↗

In Situ Small Spacecraft Missions Utilizing Heatshield for Extreme Entry Environments Technology

There is considerable interest in utilizing Small Spacecraft beyond low Earth orbit. In November of 2018, successful data relay operations of the MarCO CubeSats during the entry, descent, and landing (EDL) of the Mars InSight mission showed the viability of using CubeSats for interplanetary missions. Additional testament to the promise of Small Spacecraft class rideshare missions is the upcoming Artemis-1 flight test that will launch thirteen 6U CubeSats, as well as the establishment of NASA’s SIMPLEx program which will conduct stand-alone planetary science missions that launch with a primary payload. It is anticipated that continued innovations in Small Spacecraft capabilities combined with small EDL systems will expand the range of potential missions to allow for in situ investigations. Recently, NASA invested in the development of a new, efficient and capable ablative thermal protection system (TPS), utilizing 3-D Weaving. The new dual layer TPS, Heatshield for Extreme Entry Environment Technology (HEEET), is tailorable, scalable, robust, mass efficient and capable of supporting in situ missions across the solar system. Combining the HEEET entry system with innovative Small Spacecraft technology will substantially expand the range of Small Spacecraft mission applications by offering the capability for high speed entry or aerocapture at destinations with atmospheres. This paper will describe the HEEET aeroshell system and highlight various mission concepts including a dual technology demonstration mission that is under development and other concepts to deliver instruments for planetary science.

Heatshield↗

Thermal Protection System to Enable Ice Giant Aerocapture Mission for Delivering Both an Orbiter and an In Situ Probe

The Ice Giants have been identified as high priority science destinations in the last Decadal Survey [1] and could benefit from aerocapture as the primary method for orbit insertion [2]. A mass-efficient aerocapture system will enable the delivery of an orbiter along with an atmospheric probe (for in situ measurements to anchor global data collected by the orbiter) and possibly a lander at Triton [3]. Aerocapture could be executed either using low L/D rigid aeroshell with lift modulation (LMA) [4] or using deployable aeroshell using drag modulation (DMA) [3]. Nearly two decades ago, a NASA-funded team performed Neptune-Triton aerocapture studies with a mid-L/D lifting configuration [5] for achieving orbit using LMA. This study showed aerocapture challenges. Due to very high peak entry conditions combined with very high heat-load, a suite of TPS materials was required and this suite was deemed problematic from a qualification perspective, due test facility limitations. In the past 20 years, progress made in GN&C for lift-guided entry missions such as MSL, Orion EFT1, Mars 2020 and the upcoming Artemis missions, and the expertise in blunt body aerodynamics at large scale (~ 5m) has led the EDL community to conclude that aerocapture is a “go do” engineering activity and most technologies are in hand to propose missions with aerocapture [6] [7]. Aerocapture using DMA, currently in development, is an option for Ice Giant Missions. While DMA is simpler in some sense, due to ballistic entry and no need for lift-guided maneuvering, it has challenges and it’s maturity is lower. LMA and DMA both require one or more ablative Thermal Protection System (TPS) materials for the rigid aeroshell element. The ablative TPS needs to be robust and mass efficient due to the high heat loads and size of the rigid aeroshell. Currently, there are capable ablative thermal protection materials, e.g., Heatshield for Extreme Entry Environments Technology (HEEET), 3-D woven Mid-Density Carbon- Phenolic (3MDCP), and PICA (Phenolic-Impregnated Carbon Ablator) that are mature, i.e., at TRL 6 or higher. NASA also invested in Conformal PICA that was matured to TRL 5. Our goal is to evaluate the applicability of high TRL TPS and consider other design options. We first establish bounding aerocapture trajectories for a wide range of arrival conditions and the associated aerothermal environment. Based on the environments, we then determine the predicted TPS mass for the aeroshell [4]. In this presentation, we will outline the process by which we establish bounding aerocapture trajectories for hyperbolic excess velocities ranging from 27 km/s to 35 km/s, which are shown to be a range of velocities that can reduce the trip time from ~14 years to 8 years. The above velocity range translates to ~12 km/s to ~24 km/s arrival velocities at the planetary entry interface [2]. The velocity reduction required to achieve orbit ranges between ~2.5 km/s to 9.5 km/s for both Neptune and Triton. Propulsive insertion alone, due to the amount of fuel required to achieve the required velocity reduction, limits the science returned [2]. We establish the bounding aerocapture trajectories for a low L/D (~ 0.4) configuration for three different ballistic coefficients. The ballistic coefficient range is determined from three different aeroshell diameters of 3m, 4m and 5m and with an entry system mass of 2200 kg. With the above range of design parameters, we then determine conservative/bounding estimates of aerothermal environments by using a combination of CFD simulations and stagnation point heating estimates [7]. This engineering approach allows us to first assess the TPS need vs. TPS capability and determine the applicability of existing TPS. Once an applicable suite of TPS is determined, the TPS thickness and mass are computed. We show that the TPS mass fraction can be as low as 5% to as high as 20%, depending on total trip time reduction and other design parameters for a range of TPS. This is a large range for TPS mass fraction. We show PICA and HEEET can indeed enable aerocapture missions, but the missions incur a mass penalty. TPS mass savings, can be further reduced with the use of conformal PICA. Advancing the development of Conformal PICA to make it robust across the entire aerothermal environment (peak heat-flux, pressure and shear) range will result in TPS mass fractions of < 10% for Ice Giant aerocapture missions such as the Neptune-Triton mission. Aerocapture allows for not only shortening the trip time but enables larger mass to be placed in orbit. Furthermore, probes deployed from orbit will benefit in reduced entry environments allowing for a lower risk TPS implementation as compared to mission designs where the probe is released prior to orbit insertion. One of the challenges for the Ice Giant community is to ensure mission designs that maximize science and allow flexibility in the placement of the entry probe. The traditional approach to release the probe ahead of the orbiter may not optimize returned science. In this presentation, we will make the case for mature TPS such as HEEET and PICA. While these materials can enable aerocapture missions, completing the development of conformal PICA and extending Conformal PICA to be more robust, will have significant impact to TPS mass efficiency and significantly enhance science return for future Gas- and Ice-Giant missions.

E Venkatapathy↗

A TPS Design Analysis of Entry Probe Delivery from Orbit for Ice Giant Missions

Previous investigation of direct delivery of a probe into Neptune’s atmosphere showed said approach to be challenging due to high stagnation pressures and heat loads. Entering at a high entry flight path angle (EFPA) results in stagnation pressure beyond current Heatshield for Extreme Entry Environment Technology (HEEET) qualification, while entering at a lower EFPA results in higher heat loads, leading to required HEEET thicknesses beyond manufacturing capabilities. Aerocapture is an enticing alternative entry scenario because it enables a fast trip and the placement of a payload in orbit around Neptune that can also reach Triton. Here, we investigate entry conditions associated with delivering a probe from orbit to assess feasibility. We consider whether 1) this entry scenario results in reasonable conditions, and 2) HEEET single insulating layer (mid-density carbon phenolic, 3MDCP) can be used to decrease mass, risk, and cost.

H. S. Alpert↗

A TPS Design Analysis of Entry Probe Delivery from Orbit for Ice Giant Missions

Previous investigation of direct delivery of a probe into Neptune’s atmosphere showed said approach to be challenging due to high stagnation pressures and heat loads. Entering at a high entry flight path angle (EFPA) results in stagnation pressure beyond current Heatshield for Extreme Entry Environment Technology (HEEET) qualification, while entering at a lower EFPA results in higher heat loads, leading to required HEEET thicknesses beyond manufacturing capabilities. Aerocapture is an enticing alternative entry scenario because it enables a fast trip and the placement of a payload in orbit around Neptune that can also reach Triton. Here, we investigate entry conditions associated with delivering a probe from orbit to assess feasibility. We consider whether 1) this entry scenario results in reasonable conditions, and 2) HEEET single insulating layer (mid-density carbon phenolic, 3MDCP) can be used to decrease mass, risk, and cost.

Hannah S. Alpert↗

TPS to Enable a Uranus Orbiter Probe

Recent mission studies point to delivery of the probe either at Uranus or at Neptune will require 3-D Woven TPS, either the two layer HEEET or the single layer 3MDCP. Recent studies point to 3MDCP being more mass efficient. The 3MDCP capability being developed to support MSR EES is sufficient if the probe size is 1.25 m or less. If the prove diameter is larger than 1.25 m, a possibility then Dual layer HEEET which is scalable is at TRL 6 is certified and ready. It is possible to develop a seam approach that would allow 3MDCP and the mass savings could warrant development of a seam capability. Depending on the outcome of the planned Flagship mission study that Ames plans to support, Ames is already working on a concept that can be developed and demonstrated in the coming years. If in case Aerocapture is demonstrated through a Earth Flight Test and becomes part of the mission design for Uranus, this makes delivery of the probes from orbit easier. Whether the probe is to delivered from Orbit or not, still 3-D Woven (HEEET or 3MDCP) is the only TPS qualified to enable the Ice Giant in situ probes.

Matthew J Gasch↗

TPS Technology Status on Enabling New Frontiers Sample Return Missions from Moon, Asteroids and Comets and Probe Missions to Saturn and Uranus

STMD and SMD investment in TPS technology development such as Heatshield for Extreme Entry Environment (HEEET), 3-D woven Mid-Density Carbon Phenolic (3MDCP) and Conformal PICA over the past decade in response the the Decadal Committee Recommendation (2012). 3MDCP, a variant of HEEET, is baselined as the TPS for MSR, HEEET is enabling the Rocket Lab mission to Venus and Conformal PICA enabled VARDA as the heat shield TPS for their sample return capsule Winnebago-1. In the meantime, PICA, the TPS that enabled Stardust and OSIRIS-REx has atrophied. While these are success stories, upcoming NF-5/6 AO is anticipated to have multiple proposals that may be more demanding for sample return missions from Moon, Asteroids and Comets, and in addition probe missions to Saturn and UOP . This poster will address the state-of-the-art TPS for NF-5/6 in-situ and sample return missions, and for the UOP flagship mission. The poster will focus on steps that need to be taken to both advance and sustain NASA developed TPS and be ready to enable NF-5/6 and Flagship missions.

Todd White↗

GCD TechPort Data Sheets Thermal Protection System Materials (TPSM) Project

The Thermal Protection System Materials (TPSM) Project consists of three distinct project elements: the 3-Dimensional Multifunctional Ablative Thermal Protection System (3D MAT) project element; the Conformal Ablative Thermal Protection System (CA-TPS) project element; and the Heatshield for Extreme Entry Environment Technology (HEEET) project element. 3D MAT seeks to design, develop and deliver a game changing material solution based on 3-dimensional weaving and resin infusion approach for manufacturing a material that can function as a robust structure as well as a thermal protection system. CA-TPS seeks to develop and deliver a conformal ablative material designed to be efficient and capable of withstanding peak heat flux up to 500 W/ sq cm, peak pressure up to 0.4 atm, and shear up to 500 Pa. HEEET is developing a new ablative TPS that takes advantage of state-of-the-art 3D weaving technologies and traditional manufacturing processes to infuse woven preforms with a resin, machine them to shape, and assemble them as a tiled solution on the entry vehicle substructure or heatshield.

HEEET↗

NASA and FMI - Developing Enabling TPS

PICA and HEEET/3MDCP are proven and capable TPS solutions that are needed for the majority of future SMD-PSD missions. FMI has been a critical partner in the development of both PICA and HEEET as FMI's manufacturing capabilities are essential for the large-scale processing of PICA, HEEET and 3MDCP TPS materials in support of countless past and future NASA missions acrosss the solar system.

PICA-D↗

Response of Ablative Thermal Protection Materials to Degradation in Low Earth Orbit –Characterization of Specimens from MISSE-13

The environment of low Earth orbit presents unique material interactions due to the presence of atomic oxygen and solar spectrum UV. A variety of degradation mechanisms can occur depending, inlarge part, on the specific material system involved. This talk will review the characterization of two ablative materials, PICA-D and HEEET, as well as relevant adhesive joints and coatings. PICA-D is a variant of the phenolic impregnated carbon ablator (PICA) and is the baseline thermal protection system (TPS) on Dragonfly and the lander for Mars Sample Return (MSR). HEEET is a 3D woven system from which MSR’s Earth entry TPS is derived. The samples for these materials were flown in orbit during the Materials International Space Station Experiment-13 (MISSE-13) which launched on March 6, 2020 and returned to Earth on January 13, 2021. Changes to surface microstructure and reflectivity will be presented along with tomographic analysis. The effect of differential erosion rates on the composites and the impacts of the orbit environment on coating performances will be discussed in the context of TPS performance and mission design aspects.

MISSE↗

Response of Ablative Thermal Protection Materials to Degradation in Low Earth Orbit – Characterization of Specimens from MISSE-13

The environment of low Earth orbit presents unique material interactions due to the presence of atomic oxygen and solar spectrum UV. A variety of degradation mechanisms can occur depending, in large part, on the specific material system involved. This talk will review the characterization of two ablative materials, PICA-D and HEEET, as well as relevant adhesive joints and coatings. PICA-D is a variant of the phenolic impregnated carbon ablator (PICA) and is the baseline thermal protection system (TPS) on Dragonfly and the lander for Mars Sample Return (MSR). HEEET is a 3D woven system from which MSR’s Earth entry TPS is derived. The samples for these materials were flown in orbit during the Materials International Space Station Experiment-13 (MISSE-13) which launched on March 6, 2020 and returned to Earth on January 13, 2021. Changes to surface microstructure and reflectivity will be presented along with tomographic analysis. The effect of differential erosion rates on the composites and the impacts of the orbit environment on coating performances will be discussed in the context of TPS performance and mission design aspects.

MISSE↗

Heating and Sampling Efficiency Evaluation for the Nephele Venus Cloud Sampling Mission Concept

Nephele [1] is a descent probe concept with a unique combination of entry (3D-CC+HEEET), sampling (flow-through passive impactors), and optics (laser-induced breakdown spectroscopy, or LIBS, and surface-enhanced Raman spectroscopy, or SERS), technologies with two key innovations (Figure 1). The first is the integration of the aerosol sampling inlet into the aeroshell body, allowing the possibility of sampling during passive descent without separation. The second is the use of the aerosol capture surface as an optical analysis substrate, allowing fast-cadence aerosol analysis via a dual optical spectrometer instead of mass spectrometry. Although this concept shares some features with other efforts such as Cupid’s Arrow [1] (single-body sample capture system), DAVINCI [2] and Venera-D [3] (use of an optical spectrometer), Nephele is unique in its physical integration of the sonde body, aerosol and gas sampler, and analysis instrumentation. This innovation is designed to eliminate the need for a controlled descent to achieve a detailed atmospheric aerosol transect, which offers in situ planetary science in a small spacecraft envelope. Aeroshell designs with inlets for free-falling sondes are well-understood, though not yet assessed for aerosol capture efficiency. A HEEET aeroshell with a specialized nose inlet material comprised of Carbon-Carbon is proposed for this mission concept.

Venus↗

Heating and Sampling Efficiency Evaluation for the Nephele Venus Cloud Sampling Mission Concept

Nephele is a descent probe concept with a unique combination of entry (3D-CC+HEEET), sampling (flow-through passive impactors), and optics (laser-induced breakdown spectroscopy, or LIBS, and surface-enhanced Raman spectroscopy, or SERS), technologies with two key innovations. The first is the integration of the aerosol sampling inlet into the aeroshell body, allowing the possibility of sampling during passive descent without separation. The second is the use of the aerosol capture surface as an optical analysis substrate, allowing fast-cadence aerosol analysis via a dual optical spectrometer instead of mass spectrometry. Although this concept shares some features with other efforts such as Cupid’s Arrow (single-body sample capture system), DAVINCI and Venera-D (use of an optical spectrometer), Nephele is unique in its physical integration of the sonde body, aerosol and gas sampler, and analysis instrumentation. This innovation is designed to eliminate the need for a controlled descent to achieve a detailed atmospheric aerosol transect, which offers in situ planetary science in a small spacecraft envelope. Aeroshell designs with inlets for free-falling sondes are well-understood, though not yet assessed for aerosol capture efficiency. A HEEET aeroshell with a specialized nose inlet material comprised of Carbon-Carbon is proposed for this mission concept.

Venus↗

Heatshield for Extreme Entry Environment Technology: Results from Acreage and Integrated Seams Arcjet Testing

This invited talk will give a brief overview of the integrated heat-shield system design that requires seams and the extreme environment conditions that HEEET should be demonstrated to be capable of thermal performance without fail. We have tested HEEET across many different facilities and at conditions that are extreme. The presentation will highlight the performance of both the acreage as well as integrated seam at these conditions. The Invite talks are 10 min and hence this presentation will be short.

Thermal Response↗

NASA's Advanced TPS Materials and Technology Development: Multi-Functional Materials and Systems for Space Exploration

NASA's future missions will be more demanding. They require materials to be mass efficient, robust, multi-functional, scalable and able to be integrated with other subsystems to enable innovative missions to accomplish future science missions. Thermal protection systems and materials (TPSM) are critical for the robotic and human exploration of the solar system when it involves entry. TPSM is a single string system with no back-up. Mass efficiency and robustness are required. Integration of TPSM with the aeroshell is both a challenge and an opportunity. Since 2010, NASA's Space Technology Mission Directorate has invested in innovative new materials and systems across a spectrum of game changing technologies. In this keynote address, we plan to highlight and present our successful approaches utilized in developing four different materials and system technologies that use innovative new manufacturing techniques to meet mission needs. 3-D weaving and felt manufacturing allowed us to successfully propose new ways of addressing TPSM challenges. In the 3-D MAT project, we developed and delivered a multi-functional TPS materials solution, in under three years that is an enabler for Lunar Capable Orion Spacecraft. Under the HEEET project, we are developing a robust heat-shield that can withstand extreme entry conditions, both thermally and mechanically, for entry at Venus, Saturn or higher speed sample return missions. The improved efficiency of HEEET allows science missions entry at much reduced G'loads enabling delicate science instruments to be used. The ADEPT concept is a foldable and deployable entry system and the critical component is a multi-functional fabric that is foldable and deployable and also functions as a mechanical aeroshell and a TPS. The fourth technology we will highlight involves felt to address integration challenges of rigid ablative system such as PICA that was used on MSL. The felt technology allows us to develop a compliant TPS for easy integration. The above four technology developments have focused on mission infusion as the success criteria. These technologies are in different stages of mission infusion. These innovations have led to new mission concepts to be proposed in the future. In our keynote address we will present approaches we have employed throughout the project to create the bridge to transition from low TRL to mission infusion and to overcome the traditional TRL valley of death.

TPS↗

Micro-scale Artificial Weave Generation Capabilities for Thermal Protection System Material Modeling

Thermal Protection System (TPS) modeling requires accurate representation and prediction of the thermomechanical behavior of ablative materials. State-of-the-art TPS materials such as Phenolic Impregnated Carbon Ablator (PICA) have a proven flight record and demonstrate exceptional capabilities for handling extreme aerothermal heating conditions. The constant push for lightweight materials that are flexible in their design and performance, and hence allow for a wide range of mission profiles, has led NASA over the past years to develop its Heatshield for Extreme Entry Environment Technology (HEEET). HEEET is based primarily on a dual layer woven carbon fiber architecture and the technology has successfully been tested in arc-jet facilities. These recent developments have sparked interest in the accurate micro-scale modeling of composite weave architectures, to predict the structural response of macro-scale heatshields upon atmospheric entry. This effort can be extended to incorporate in-depth failure mechanics analyses as a result of local thermal gradients or high-velocity particle impact.

Visser, Sander J.↗

Technologies for Future Venus Exploration

The purpose of this white paper is to provide an overview to the NRC Decadal Survey Inner Planets Sub-Panel on thermal protection system (TPS) technologies required for future Venus exploration missions. It considers the capability of heritage TPS technology used by the Pioneer Venus and Galileo probe missions and identifies new technologies that could enable greater science value and more ambitious missions in the future. A prime conclusion is that there are important advances regarding the availability of forebody TPS required for Venus entry probes. Specifically, the carbon phenolic flown on the Pioneer Venus probes has been deemphasized and a new 3D woven material system, Heatshield for Extreme Entry Environment Technology (HEEET) has replaced carbon phenolic. Along with the development of HEEET, there have been test facility upgrades and design tool improvements. These new material and test methods are enabling for Venus missions. However, without a mission scheduled in the near future, even these new developments are at risk of becoming unavailable. Therefore, we recommend that NASA invest in a cross-cutting technology program that focuses on sustainment of relevant TPS materials, entry systems, test facilities, design tools, and flight instrumentation.

Thermal Protection Systems↗

Thermal Protection System to Enable Ice Giant Aerocapture Mission for Delivering both an Orbiter and an in situ Probe

Ice Giant Missions launched in the next decade can have significantly reduced trip times by incorporating aerocapture as the primary method for orbit insertion instead of conventional propulsive techniques. Furthermore, a mass-efficient aerocapture system for a Neptune mission also enables the delivery of an orbiter, an atmospheric probe for in situ measurements to anchor global data collected by the orbiter, and possibly a lander at Triton. Aerocapture requires a Thermal Protection System (TPS) for the atmospheric entry, and it needs to be robust and mass efficient due to the size of the aeroshell required and the large heat load. Currently there are capable ablative thermal protection materials available, e.g., HEEET (Heatshield for Extreme Entry Environments Technology) and PICA (Phenolic-Impregnated Carbon Ablator) family. In this white paper, we show that the heat-shield TPS mass fraction can be as low as 5% to as high as 20% depending on total trip time reduction and other parameters. Further mass savings in the thermal protection system can be achieved with the use of conformal PICA, either standalone or in combination with HEEET with detailed design. We advocate the mission designers to consider aerocapture for Ice Giant missions so the science community can confidently consider missions to the Ice Giants to achieve unparalleled science in the coming decade.

E Venkatapathy↗