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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Ambient temperature fatigue and fracture, elevated temperature, and physical property research on highly anisotropic binary eutectic alloys
Frozen layer that forms when warm liquid flows over flat plate cooled below freezing temperature of liquid by coolant flowing along other side of plate
Acoustic measurement method for following motion of solid-liquid interface, obtaining solution for transient heat conduction problem
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Instantaneous frozen layer thickness and temperature profile in solidified layer obtained by iteration technique
Microscopic and thermal study of n-paraffins as phase change thermal control materials
An experiment test apparatus that allows metal melting and resolidification in the three seconds available during free fall in a drop tower was built and tested in the tower. Droplets (approximately 0.05 cm) of pure nickel and 1090 steel were prepared in this fashion. The apparatus, including instrumentation, is described. As part of the instrumentation, a method for measuring temperature-time histories of the free floating metal droplets was developed. Finally, a metallurgical analysis of the specimens prepared in the apparatus is presented.
General facility concepts capable of processing the widest range of possible important containerless processing experiments within reasonable technology constraints are indicated. An important part of the work has been to make an up-to-date summary of these experiment possibilities. An attempt has been made to consider materials based on importance in terms of new scientific data or possible future commercial applications.
A mathematical computation based on the t-matrix approach shows that a system of strongly interacting baryons under sufficiently high pressure (approximately 10 to the 30th power atm) and densities greater than 10 to the 15th power g/cu cm minimizes the energy by arranging the constituents in a lattice structure rather than in a fluid phase. The solution is given assuming an optimum spin arrangement, although all other possible arrangements would also satisfy the conditions for crystallization to occur.
Comparison of theoretical effects of magnetic and gravitational fields on melts of metals and semiconductors provides two kinds of insight into space processing materials problems. First, the task of comparing effects of the two fields yields mathematical models which may be used to estimate material properties and responses to processing under various field conditions. Then, by using these models, microgravity effects can be inferred from magnetic field data already obtained in laboratories on earth. Magnetohydrodynamics (static and oscillating fields) and the Free Volume Model are used to study macroscopic effects, and Sekerka's interface stability theory is used to show how external fields can affect microsegregation. It is demonstrated that the mathematical formalism is essentially the same for describing macroscopic effects of both microgravity and magnetic fields.
The theoretical and actual effect of undercooling on molten materials below the equilibrium solid us temperature was studied. Materials in the categories of pure metals, alloys, and compounds were examined: their commercial and scientific value and past experience in their undercooling were considered. The material properties influencing undercooling behavior are reviewed, specified, and categorized. The effects of gravity and its absence are investigated. It is shown that presence of heterogeneous nucleating agents is the main obstacle to achieving a large degree of undercooling.
An apparatus was designed and assembled to directionally solidify single crystals under the influence of acceleration forces of various magnitudes. The investigation conducted showed that acceleration gradients produce a preferred growth orientation effect not previously observed for tin. Convection currents at approximately 5-g encourage multiple nucleation and subsequent random orientation of growth direction. Deformation effects such as recrystallization and twinning are observed at acceleration levels greater than 2-g.
The vapor systems GeI2 and I2 and solid GeI4 were analyzed, using Raman spectroscopic techniques. The Raman bands of I2 and GeI4 were confirmed and Raman bands for GeI2 at 230 and 360 cm to the -1 power were reported. The application of the Raman techniques as a temperature probe in vapor transport kinetics was studied, and its feasibility is considered to be very good.
A .005 M solution of fluorescein in cyclohexanol was directionally solidified in a standard 10 x 10 x 45mm UV silica cuvette, using a bottom thermoelectric chilling device. Progress of the experiment was monitored by time lapse photography. During flight (SPAR I) the camera malfunctioned and only one quarter of the expected data were collected. Comparison of flight and ground specimens indicated that: (1) The dark green layer observed ahead of the solid-liquid interface which is most likely the solute-enriched zone, appears to be wider in the flight specimen; (2) Parasitic nucleation ahead of the solid-liquid interface in the flight sample led to an irregularly shaped interface, smaller grain size, equiaxed grain morphology and a larger average macroscopic growth rate; (3) The formation of equiaxed grains ahead of the solid-liquid interface in the flight specimen may be attributed to ordered islands within the liquid, which survived remelting because of the low degree of superheating (approximately equal to 1.5 C), did not settle because of reduced gravity and acted as nuclei during cooling.
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A saturated solution of NH4Cl was solidified on earth at 1 g and in a suborbital rocket flight at .00001 g. In the 1 g experiments, macrosegregation caused by the gravitational acceleration was marked. Nucleation started at the cold walls after which dendrites and dendritic debris were swept into the center of the cuvette by convective fluid flow. Secondary dendrite arms were oriented toward the cold wall. When solidified in low g, only four nuclei grew to form the complete casting. There were no free floating crystals or visible dendrite remelting. The lack of fluid flow allowed symmetrical dendrite growth into the fluid.
The work reported herein consists of: (1) the ground based experiments; (2) the analysis of the ground based specimens; (3) the flight experiment; (4) failure to melt analysis; and (5) recommendations and conclusions. The ground based experimental work yielded new results in terms of understanding the viscoelastic properties of ferromagnetic metallic glasses and the variation of viscosity through the glass transition temperature from metallic glass to crystalline solid. This last result was of importance in predicting what glass can be produced at lower quench rates.
Experiments on succinonitrile are described in which the dependence of dendritic growth velocity is studied as a function of orientation with respect to gravity. Growth rate measurements were carried out at a relatively small supercooling, requiring high specimen purity as well as extreme thermal stability and precision temperature measurement. The normalized growth velocity showed a dependence on orientation described by the ratio of observed growth velocity to that expected for convection-free growth being equal to 3.52 times the n-th power of Cos half the orientation angle, where n lies between 0.5 and 0.75.