Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “Repair”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 649 records · Page 36
All sourcesNASA NTRSDOE OSTI
NASA NTRS2011

Component-Level Electronic-Assembly Repair (CLEAR) Synthetic Instrument Capabilities Assessment and Test Report

The role of synthetic instruments (SIs) for Component-Level Electronic-Assembly Repair (CLEAR) is to provide an external lower-level diagnostic and functional test capability beyond the built-in-test capabilities of spacecraft electronics. Built-in diagnostics can report faults and symptoms, but isolating the root cause and performing corrective action requires specialized instruments. Often a fault can be revealed by emulating the operation of external hardware. This implies complex hardware that is too massive to be accommodated in spacecraft. The SI strategy is aimed at minimizing complexity and mass by employing highly reconfigurable instruments that perform diagnostics and emulate external functions. In effect, SI can synthesize an instrument on demand. The SI architecture section of this document summarizes the result of a recent program diagnostic and test needs assessment based on the International Space Station. The SI architecture addresses operational issues such as minimizing crew time and crew skill level, and the SI data transactions between the crew and supporting ground engineering searching for the root cause and formulating corrective actions. SI technology is described within a teleoperations framework. The remaining sections describe a lab demonstration intended to show that a single SI circuit could synthesize an instrument in hardware and subsequently clear the hardware and synthesize a completely different instrument on demand. An analysis of the capabilities and limitations of commercially available SI hardware and programming tools is included. Future work in SI technology is also described.

Oeftering, Richard C.↗
NASA NTRS2008

The Repair and Return to Flight of Solid Rocket Booster Forward Skirt Serial Number 20022

On April 5, 1991, a solid rocket booster (SRB) forward skirt serial number (S/N) 20022 sustained buckling damage during water impact after the launch of Space Transportation System Flight 37 (STS-37). As of that date, five forward skirts had been lost during water impact. Repair attempts began with the least damaged skirt available (S/N 20022). Sp ecial hydraulic tooling was used to remove buckled areas of the skirt. Afterwards, its aft clevis pinholes were found to be out of alignment with the redesigned solid rocket motor (RSRM) check gauge, but weld passes were used to correct this condition. Meanwhile, USA Analytics generated mechanical property data for buckled and subsequently debuckled material. Their analysis suggested that structural integrity might be improved by adding stringer reinforcements, stiffeners, to the aft bay section of the skirt. This improvement was recommended as a fleet modification to be implemented on a case-by-case basis.

Malone, T. W.↗
NASA NTRS2012

TPS Inspection and Repair

Dr. Scott Parazynski provided a retrospective on the EVA tools and procedures efforts NASA went through in the aftermath of Columbia for the Shuttle Thermal Protection System (TPS) inspection and repair. He describes his role as the lead astronaut on this effort, and covered all of the Neutral Buoyancy Lab (NBL), KC 135 (reduced gravity aircraft), Precision Air Bearing Floor (PABF), vacuum chamber and 1 G testing that was done in order to develop the tools and techniques that were flown. Parazynski also discusses how the EVA community worked together to resolve a huge safety issue, and how his work in the spacesuit was critical to overcoming a design limitation of the Space Shuttle.

Parazynski, Scott↗
NASA NTRS2015

Space Station Solar Array Joint Repair

In Oct 2007 the International Space Station (ISS) crew noticed a vibrating camera in the vicinity of Starboard Solar Alpha Rotary Joint (SARJ). It had less than 5 months of run time when the anomaly was observed. This approximately 3.2 meter diameter bearing joint supports solar arrays that power the station critical to its operation. The crew performed an EVA to identify what was causing the vibration. It was discovered that one of the 3 bearing tracks of this unconventional bearing had significant spalling damage. This paper discusses the SARJ's unique bearing design and the vulnerability in its design leading to the observed anomaly. The design of a SARJ vacuum test rig is also described along with the results of a life test that validated the proposed repair should extend the life of the SARJ a minimum of 18 years on-orbit.

Loewenthal, Stuart↗
NASA NTRS2015

The Microwave Assisted Composite Manufacturing and Repair (MACMAR) Project

The inherent microwave property of carbon nanotubes (CNTs) generates the thermal energy required to induce reversible polymerization of the matrix in these self-healing composites. Microwaves will be used to demonstrate advanced composite manufacturing and repair using self-healing composites.

Falker, John↗
NASA NTRS2018

Composite Bonded Joint: Repair Development

This report documents the details of my work as a NASA KSC intern for the Fall Session from August 27th to December 14th, 2018. My efforts and contributions were with the Materials Science Branch, a staffed organization within the Laboratories, Development, & Testing (NE-L) Division of the Engineering Directorate. The principle responsibilities of the Materials Science group are to support the design, development, and operations activities for materials and processes with the purpose of providing unique solutions for flight hardware, ground support equipment, and customer requests. My role as an intern focused on assisting engineers in developing repair processes to mature bonded joint technology in support of SLS ? scale hardware. My primary goals for this internship were to become more familiar with composite materials and learn more about processes I was unfamiliar with, such as prepregs and out-of-autoclave processing. This project allowed me to learn new skills such as scarfing and curing composites. Additional goals I had were to learn more about NASA's laboratories and projects under development. This internship not only provided me with those experiences, but also allowed me to build relationships with inspiring engineers; a takeaway I will never forget.

Composite Materials↗
NASA NTRS2020

A Bi-Exponential Repair Algorithm for Radiation-Induced Double-Strand Breaks: Application to Chromosome Aberrations

Chromosome aberrations (CAs) are one of the effects of radiation exposure and are used as a biomarker. A new simulation program, named RITCARD (Radiation induced tracks, chromosome aberrations, repair, and damage) was developed to simulate radiation-induced CA. RITCARD is used with the program RITRACKS (Relativistic Ion Tracks), which simulates the radiation tracks. The restitution kinetics algorithm presented here is a significant improvement over the one used in the first version. Simulations of radiation-induced CA were performed for several ion types and mixed irradiation fields. These simulations will be useful to help interpreting experiments of galactic cosmic rays (GCR) simulator.

Plante, Ianik↗
DOE OSTI2014

Method of tissue repair using a composite material

A composite biocompatible hydrogel material includes a porous polymer matrix, the polymer matrix including a plurality of pores and providing a Young's modulus of at least 10 GPa. A calcium comprising salt is disposed in at least some of the pores. The porous polymer matrix can comprise cellulose, including bacterial cellulose. The composite can be used as a bone graft material. A method of tissue repair within the body of animals includes the steps of providing a composite biocompatible hydrogel material including a porous polymer matrix, the polymer matrix including a plurality of pores and providing a Young's modulus of at least 10 GPa, and inserting the hydrogel material into cartilage or bone tissue of an animal, wherein the hydrogel material supports cell colonization in vitro for autologous cell seeding.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Method of tissue repair using a composite material

A composite biocompatible hydrogel material includes a porous polymer matrix, the polymer matrix including a plurality of pores and providing a Young's modulus of at least 10 GPa. A calcium comprising salt is disposed in at least some of the pores. The porous polymer matrix can comprise cellulose, including bacterial cellulose. The composite can be used as a bone graft material. A method of tissue repair within the body of animals includes the steps of providing a composite biocompatible hydrogel material including a porous polymer matrix, the polymer matrix including a plurality of pores and providing a Young's modulus of at least 10 GPa, and inserting the hydrogel material into cartilage or bone tissue of an animal, wherein the hydrogel material supports cell colonization in vitro for autologous cell seeding.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2016

System and method for laser-based, non-evaporative repair of damage sites in the surfaces of fused silica optics

A method for repairing a damage site on a surface of an optical material is disclosed. The method may involve focusing an Infrared (IR) laser beam having a predetermined wavelength, with a predetermined beam power, to a predetermined full width ("F/W") 1/e.sup.2 diameter spot on the damage site. The focused IR laser beam is maintained on the damage site for a predetermined exposure period corresponding to a predetermined acceptable level of downstream intensification. The focused IR laser beam heats the damage site to a predetermined peak temperature, which melts and reflows material at the damage site of the optical material to create a mitigated site.

36 MATERIALS SCIENCE↗
DOE OSTI2018

ADVANCED WELDING TECHNOLOGY DEVELOPMENT FOR NUCLEAR REACTOR REPAIR

Welding is widely used for repair, maintenance, and upgrade of nuclear reactor components. As a critical technology for supporting the extension of nuclear power plant service lifetimes beyond 60 years, there has been an industry need in further developing welding technology for highly irradiated materials. During welding of irradiated materials, Helium, which is a transmutation byproduct from Boron and Nickel contained in the structural alloys, can coalesce into bubbles along grain boundaries in the material under driving forces of high temperature and thermal tensile stress. This leads to embrittlement and potential intergranular cracking in the Heat Affected Zone (HAZ) of the weld. In this paper, irradiated 304 stainless steel coupons containing 5, 10 and 20 ppm Boron prior to radiation were successfully welded by advanced laser beam welding (LBW) and friction stir welding (FSW). Facilities and welding machine design, welding processes development, cold material welded joints evaluation, process safety control and documentation, and irradiated material welding are discussed. Both laser and friction stir welded coupons of the irradiated material exhibited high welding quality and surface finish. No Helium induced welding defects were observed on the weld surfaces or adjacent base metals.

Tang, Wei↗
DOE OSTI2018

System and method for laser-based, non-evaporative repair of damage sites in the surfaces of fused silica optics

The present disclosure relates to a system for repairing a damage site on a surface of an optical material. The system may have an Infrared (IR) laser which generates a laser beam having a predetermined wavelength, with a predetermined beam power, and such that the laser beam is focused to a predetermined full width ("F/W") 1/e.sup.2 diameter spot on the damage site. The IR laser may be controlled to maintain the focused IR laser beam on the damage site for a predetermined exposure period corresponding to a predetermined acceptable level of downstream intensification. The laser beam may heat the damage site to a predetermined peak temperature which causes melting and reflowing of material at the damage site to create a mitigated site.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Identification and repair of intermittent cable faults in nuclear power plants - 131

The nuclear industry uses cable circuits as an integral part of a plant's reactor protection system (RPS), instrumentation and control (I and C) and power distribution systems. The reliability of these systems is critical for continued operation of the world's aging nuclear fleet, as well as for safe shutdown of the reactor. When intermittent faults occur in cable circuits, the symptom of the problem often appears and disappears in milliseconds while the aftereffects can result in spurious alarms and automatic actuation of safety systems. Problems are compounded when component degradation causes a cable circuit to transmit inaccurate information that does not represent actual plant operating conditions. The root cause of intermittent cable circuit operation can include degradation of cable and connectors from heat, humidity, radiation, and vibration. Unlike hard faults (which are constant open or short circuits), intermittent faults are defined as a temporary change in impedance that may only last for a few milliseconds. While less disruptive than hard faults, signal spiking from intermittent faults can often lead to alarm conditions and reactor trips. A soft fault is defined as a subtle variation the electrical characteristics of the circuit that still permit the continued operation of the circuit. A soft fault may be a precursor to a hard fault due to continued degradation of the fault over time. The focus of this paper is the description of a cable testing system that can be connected to an active, low frequency circuit and continuously monitor electrical characteristics using the time domain reflectometry (TDR) technique until an intermittent impedance change occurs. This technique uses the difference in frequency response of the circuit and the TDR to isolate the TDR signature from the active circuit data . When a momentary impedance change occurs that exceeds a preconfigured limit threshold, the distance to fault data is automatically overlaid with the healthy baseline reference and stored in a database for diagnosis and repair. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2026

Update on Integrity Monitoring, Prediction and Assessment, Corrosion Control, and Repair of the Hanford Storage Tanks

DOE has launched a multi-year research program with the focus of preserving and increasing available volume for waste storage at Hanford. The long-term availability and operability of the Hanford Double Shell Tanks (DST) is critical to the completion of the Hanford mission. Maintaining the integrity of the tank will involve having a technology for repair or refurbishment of a DST should the tank function be compromised by degradation, monitoring the tank for indications of accelerated degradation, developing a means for mitigating accelerated degradation, and evaluating options for increasing the storage capacity in the tank farm without constructing new tanks. The project work was started in the middle of 2024; significant progress has been made in the following four areas: (i) tank refurbishment using a high performance grout and an epoxy sealant layer system, (ii) developing a chemically and radiologically stable reference electrode, (iii) designing and implementing a cathodic protection system to mitigate underside corrosion of DST secondary shells, and (iv) exploring evaporation to increase waste storage capacity.

Shukla, Pavan [Savannah River National Laboratory ↗