Crystal orientation for solid-state photolithography
Method determines desirable direction to apply photoresist mask when fabricating semiconductor lasers. Method can be applied to finished wafer without affecting device yield.
Marinelli, D. P.↗
SEARCH · Engineering Papers
Results for “finishing”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Silicon Schottky photovoltaic diodes for solar energy conversion
Various factors in Schottky barrier solar cell fabrication are evaluated in order to improve understanding of the current flow mechanism and to isolate processing variables that improve efficiency. Results of finger design, substrate resistivity, surface finishing and activation energy studies are detailed. An increased fill factor was obtained by baking of the vacuum system to remove moisture.
Anderson, W. A.↗
Technological development of high energy density capacitors
A study was conducted to develop cylindrical wound metallized film capacitors rated 2 micron F 500 VDC that had energy densities greater than 0.1J/g. Polysulfone (PS) and polyvinylidene (PVF2) were selected as dielectrics. Single film PS capacitors of 0.2J/g (uncased) were made of 3.75 micron material. Single film PVF2 capacitors of 0.19J/g (uncased) were made of 6.0 micron material. Corona measurements were made at room temperature, and capacitance and dissipation factor measurements were made over the ranges 25 C to 125 C and 120 Hz to 100 kHz. Nineteen of twenty PVF2 components survived a 2500 hour dc plus ac life test. Failure analyses revealed most failures occurred at wrinkles, but some edge failures were also seen. A 0.989g case was designed. When the case was combined with the PVF2 component, a finished energy density of 0.11J/g was achieved.
Parker, R. D.↗
The Helios mechanical despin drive assembly for the high-gain antenna reflector
Helios is the German-American solar probe which comes within 0.31 Astronomical Units of the sun. A special thermal design and a dry lubrication system have resulted in successful operation up to now, with Helios having finished its first orbit around the sun.
Mueller, E. J. W.↗
Morphological growth of sputtered MoS2 films
Sputtered MoS2 films from 300 A to 20,000 A thick were deposited on metal and glass surfaces. The substrate effects such as surface temperature, finish, pretreatment, and chemistry as they affect the film formation characteristics were investigated by optical, electron transmission, electron diffraction, and scanning electron microscopy. Substrate temperature and surface chemistry were found to be the prime variables as to the formation of a crystalline or amorphous film. The friction characteristics are strictly influenced by the type of film formed. Surface chemistry and surface pretreatment account for compound formation and corresponding grain growth, which directly affect the adhesion characteristics, resulting in poor adherence. Scratches, impurities, inhomogeneities, etc., are favorable nucleation sites for the growth of isolated and complex nodules within the film.
Spalvins, T.↗
Surface tension propellant control for Viking 75 Orbiter
The paper describes the selection, development and qualification of the surface tension system and includes results of low-g drop tower tests of scale models, 1-g simulation tests of low-g large ullage settling and liquid withdrawal, structural qualification tests, and propellant surface tension/contact angle studies. Subscale testing and analyses were used to evaluate the ability of the system to maintain or recover the desired propellant orientation following possible disturbances during the Viking mission. This effort included drop tower tests to demonstrate that valid wick paths exist for moving any displaced propellant back over the tank outlet. Variations in surface tension resulting from aging, temperature, and lubricant contamination were studied and the effects of surface finish, referee fluid exposure, aging, and lubricant contamination on contact angle were assessed. Results of movies of typical subscale drop tower tests and full scale slosh tests are discussed.
Dowdy, M. W.↗
Effect of slot width on transition and noise attenuation of a sound shield panel for supersonic wind tunnels
The effect of slot width on transition and noise attenuation of a planar rod wall sound shield has been investigated at Mach 6. Boundary layer laminarization was obtained by induced suction through adjustable slots or gaps between the rods. Transition Reynolds numbers increased significantly with increasing gap width. The local mean flow field above the suction panel rod array was uniform. Important factors for design and performance of a supersonic wind-tunnel sound shield are rod diameter, gap-to-rod diameter ratio, surface finish of the rods, and leading-edge configuration.
Harvey, W. D.↗
Sharpening ball-nose mill cutters
Economical attachment allows faster, more precise grinding. Vibrationless and rigid relation between grinding wheel and cutter allows for extremely high finish and accurate grinding. Leveling device levels flutes with respect to toolholder rotation that generates ball-nose radius. Constant relief around entire profile of cutting edge produces longer tool life.
Burch, C. F.↗
Adhesiveless and grooveless sealing technique
Sealing technique eliminates groove or adhesive bonding and its attendant heating and curing need to finely finish at least one surface to be sealed. Seal could be mounted either inside or outside seal line, and could be installed in final assembly without exposing part to heat and pressure of curing.
Martin, J. W.↗
PMR polyimide/graphite fiber composite fan blades
Ultrahigh speed fan blades, designed in accordance with the requirements of an ultrahigh tip speed blade axial flow compressor, were fabricated from a high strength graphite fiber tow and a PMR polyimide resin. The PMR matrix was prepared by combining three monomeric reactants in methyl alcohol, and the solution was applied directly to the reinforcing fiber for subsequent in situ polymerization. Some of the molded blades were completely finished by secondary bonding of root pressure pads and an electroformed nickel leading edge sheath prior to final machining. The results of the spin testing of nine PMR fan blades are given. Prior to blade fabrication, heat resin tensile properties of the PMR resin were examined at four formulated molecular weight levels. Additionally, three formulated molecular weight levels were investigated in composite form with both a high modulus and a high strength fiber, both as-molded and postcured, in room temperature and 232 C transverse tensile, flexure and short beam shear. Mixed fiber orientation panels simulating potential blade constructions were also evaluated. Flexure tests, short beam shear tests, and tensile tests were conducted on these angle-plied laminates.
Cavano, P. J.↗
Detection of tightly closed flaws by nondestructive testing (NDT) methods in steel and titanium
X-radiographic, liquid penetrant, ultrasonic, eddy current and magnetic particle testing techniques were optimized and applied to the evaluation of 4340 steel (180 KSI-UTS) and 6Al-4V titanium (STA) alloy specimens. Sixty steel specimens containing a total of 176 fatigue cracks and 60 titanium specimens containing a total of 135 fatigue cracks were evaluated. The cracks ranged in length from .043 cm (0.017 inch) to 1.02 cm (.400 inch) and in depth from .005 cm (.002 inch) to .239 cm (.094 inch) for steel specimens. Lengths ranged from .048 cm (0.019 inch) to 1.03 cm (.407 inch) and depths from 0.010 cm (.004 inch) to .261 cm (0.103 inch) for titanium specimens. Specimen thicknesses were nominally .152 cm (0.060 inch) and 0.635 cm (0.250 inch) and surface finishes were nominally 125 rms. Specimens were evaluated in the "as machined" surface condition, after etch surface and after proof loading in a randomized inspection sequence.
Rummel, W. D.↗
Development and production of a flame retardant, general purpose, pressure sensitive adhesive tape
The specification results for the finished tape properties were as follows: (1) adhesive strength (180 deg peel) on aluminum from 107 to 143 grams per centimeter (0.6 to 0.8 pounds per inch); (2) adhesive strength (180 deg peel) on stainless steel from 71 to 107 grams per centimeter (0.4 to 0.6 pounds per inch); (3) unwind resistance of 536 to 714 grams per centimeter (3 to 4 pounds per inch); (4) tensile strength minimum of 7143 grams per centimeter (40 pounds per inch); (5) elongation from 5 to 10% at break; (6) tear strength, Elmendorf from 200 to 350 grams (0.44 to 0.77 pounds); and (7) tear strength, tongue from 363 to 408 grams (0.8 to 0.9) pounds).
Monaghan, P. B.↗
Development of flame resistant treatment for Nomex fibrous structures
Flame resistant fibrous materials for space shuttle application were developed through chemical modification of commercially available aromatic polyamide fibrous products. The new surface treatment was achieved in the laboratory by ultraviolet activation of the fabric in the presence of fluoroolefin monomers and a diluent gas. The monomers grafted under these conditions provide the improved properties of the fabric in flame resistance, chemical inertness, and nonwettability without the sacrifice of color or physical properties. The laboratory reaction vessel was scaled-up to a batch continuous process, which treats ten yards of the commercial width textiles. The treated commercial width Nomex (HT-10-41) from the scaled-up reactor is self-extinguishing in an oxygen-enriched environment, water-repellent, soft, silky, and improved in chemical resistance. Unlike most textile processes, the grafting unit operates under dry conditions and no chemical by-products have to be washed out of the finished product.
Toy, M. S.↗
Method of forming shrink-fit compression seal
A method for making a glass-to-metal seal is described. A domed metal enclosure having a machined seal ring is fitted to a glass post machined to a slight taper and to a desired surface finish. The metal part is then heated by induction in a vacuum. As the metal part heats and expands relative to the glass post, the metal seal ring, possessing a higher coefficient of expansion than the glass post, slides down the tapered post. Upon cooling, the seal ring crushes against the glass post forming the seal. The method results in a glass-to-metal seal possessing extremely good leak resistance, while the parts are kept clean and free of the contaminants.
Podgorski, T. J.↗
Boron/aluminum fan blades for SCAR engines
Processing procedures were developed to enhance boron/aluminum bond behavior and foreign object damage (FOD) tolerance. Design and analysis indicated that the J101 Stage 1 fan blade meets the required frequencies without a midspan shroud. The fabricability of full size J101 blades was assessed, while six blades were fabricated and finished machined.
Stabrylla, R. G.↗
Space stable thermal control coatings
Both pigment and paint studies were conducted to determine the effect of calcination conditions on optical properties of Zn2TiO4. Paint studies were concerned with the effects of spraying technique, of pigment to binder ratio, and of thickness on the properties of finished coatings. The results are reviewed in detail. Pigments prepared by calcination at 600 deg. to 800 deg. were evaluated. Low temperature syntheses were conducted to determine; (1) extent of ZnO + TiO2 reaction; and (2) the potential of higher peak reflectance with finer particle size powder obtained at lower temperatures.
Harada, Y.↗
Automated fabrication of back surface field silicon solar cells with screen printed wraparound contacts
The development of a process for fabricating 2 x 4 cm back surface field silicon solar cells having screen printed wraparound contacts is described. This process was specifically designed to be amenable for incorporation into the automated nonvacuum production line. Techniques were developed to permit the use of screen printing for producing improved back surface field structures, wraparound dielectric layers, and wraparound contacts. The optimized process sequence was then used to produce 1852 finished cells. Tests indicated an average conversion efficiency of 11% at AMO and 28 C, with an average degradation of maximum power output of 1.5% after boiling water immersion or thermal shock cycling. Contact adherence was satisfactory after these tests, as well as long term storage at high temperature and high humidity.
Thornhill, J. W.↗
Thin aluminum filters for use on the Apollo Telescope Mount XUV spectrographs
Thin, unbacked, aluminum film filters were used on two extreme ultraviolet (XUV) instruments flown on the Apollo Telescope Mount of Skylab by the Naval Research Laboratory to transmit the XUV radiation while blocking the longer wavelength radiation that would saturate the detector. The requirements placed on these filters - large size, resistance to degradation by high acoustic and vibration fields, and low pinhole transmittances - were far more severe than those placed on any filters previously flown. Special techniques were developed for vacuum evaporation of the aluminum, removal of the films from the substrates, supporting the films and mounting them to obtain finished filters, and storing them so that no degradation took place. A description of these techniques will be given.
Schumacher, R. J.↗