Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “MOLD”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 559 records · Page 31

Application of advanced composites to helicopter airframe structures

The present work outlines a study whose objective was to assess the possible use of advanced composite materials to helicopter fuselage structure. The study used the CH-53D as a baseline design for comparison of composite with current conventional construction. Boron/epoxy and graphite/epoxy appeared to be the prime candidate materials for the major portion of the primary structure, while Kevlar-49/epoxy was the prime candidate material for secondary structure. A single-laminate shear-carrying skin combined with stringers and frames in an all-molded construction was considered the most promising concept for the airframe shell construction; foam-stabilized graphite/epoxy stringer was considered the prime concept for stringer construction. Shell construction and assembly concepts are discussed, and comparison of weight and material between current CH-53D airframe and the composite airframe shows that the latter may represent an 18% weight saving. Based on a fleet requirement of 600 vehicles, the operating cost for a fleet of helicopters constructed with the composite material airframe flying 500 hours a year per aircraft over a ten-year service life was calculated, indicating a $337,000 saving per helicopter.

Rich, M. J.↗

Shock and vibration isolation mount for small electronic components

Mount includes metallic cup and support ring placed in mold fixture. Viscoelastic material is injected between these parts by means of large hypodermic needle. Circular projections on cup and ring extend into material and are kept in place without dependence on quality of adhesion between material and metal.

Dillon, R. F.↗

A flame-resistant modified polystyrene

Several modified polystyrenes have been developed that are self-extinguishing in air. Information is included in report that also describes molding and fabrication properties, toxicology, and thermal behavior of the polymers.

Karle, D. W.↗

PMR polyimides: Processable high temperature composite matrix resins

Processing reproducibility and versatility were demonstrated for producing addition-cured polyimide/graphite fiber composites using an in situ polymerization of monomeric reactants directly on the fiber surface. The polymers so derived, designated PMR polyimides, can be fabricated into composite structures by laminating, random fiber molding or autoclave curing. Composites were determined to be thermally stable and retain useful properties after extended exposures at 550 F to 650 F. The material and fabrication capability were demonstrated by the fabrication and evaluation of prototype complex fan blades.

Winters, W. E.↗

High temperature polyimide foams for shuttle upper surface thermal insulation

Polyimide foams developed by Monsanto Company were examined for use as upper surface space shuttle thermal insulation. It was found that postcured polyimide foams having a density of 64 kg/cu m (4 lb/cu ft) had acceptable physical properties up to and exceeding 700 K (800 F). Physical tests included cyclic heating and cooling in vacuum, weight and dimensional stability, mechanical strength and impact resistance, acoustic loading and thermal conductivity. Molding and newly developed postcuring procedures were defined.

Ball, G. L., III↗

Performance of graphite fiber-reinforced polyimide composites in self-aligning plain bearings to 315 C

A 50/50 (weight percent) composite of graphite fibers and polyimide was studied in self-aligning plain bearings oscillating + or - 15 degrees at 1 hz. The friction coefficient was 0.15 + or - 0.05 at 250 C, and 0.05 + or - 0.02 at 315 C. Best results were obtained with a molded composite liner with chopped graphite fibers randomly oriented in the composite. The specific wear rate is given. It was found that the dynamic unit load capacity was higher for a composite bushing (thin liner), than for a composite ball.

Sliney, H. E.↗

Results of an investigation elevon hinge moments and dual panel elevon effectiveness using an .0405-scale model (16-0) of the configuration 140C space shuttle orbiter in the Rockwell International NAAL low speed wind tunnel (OA119B)

Experimental aerodynamic investigations were conducted on a sting mounted .0405-scale representation of the 140C outer mold line space shuttle orbiter in a 7.75 x 11.00 foot low speed wind tunnel during the time period from August 22, 1974 to September 6, 1974. The primary test objectives were to define dual panel elevon/aileron effectiveness and to investigate elevon hinge-moments for the 140C orbiter configuration with wing/elevon upper hingeline sealing flapper doors. The elevon parametric variations, consisting of the basic elevons with 6 inch gaps and flapper doors, elevons with no flapper doors and completely open upper hingeline gap, and an entirely sealed solid elevon, were tested with elevon deflections from +20 to -35 deg at various aileron deflections. Aerodynamic force and moment data were measured in the body axis system by a 2.5 inch task type internal strain gage balance.

Mennell, R. C.↗

Results of transonic wind tunnel tests on an 0.010-scale space shuttle mated vehicle model 72-OTS in the LaRC 8-foot TPT (IA43)

Experimental aerodynamic investigations were conducted in NASA/Langley 8-Foot transonic pressure tunnel on a sting mounted 0.010-scale outer mold line model of 104A/B configuration of the Rockwell International space shuttle vehicle. Component aerodynamic force and moment data and base and balance cavity pressures were recorded over an angle of attack range of -10 deg to +10 deg at Mach numbers of 0.6, 0.8, 0.9, 0.98, 1.13, and 1.2. Selected configurations were tested at sideslip angles from -10 deg to +10 deg. For all configurations involving the orbit, wing bending and torsion were measured on the right wing. Inboard elevon setting of 0 deg, +4 deg and +8 deg and outboard settings of 0 deg, +4 deg and +8 deg were tested.

Petrozzi, M. T.↗

Results of investigations of an 0.010-scale 140A/B configuration (model 72-OTS) of the Rockwell International space shuttle orbiter in the NASA/Langley Research Center unitary plan wind tunnel

Experimental aerodynamic investigations were conducted in the NASA/Langley unitary plan wind tunnel on a sting mounted 0.010-scale outer mold line model of the 140A/B configuration of the Rockwell International Space Shuttle Vehicle. The primary test objectives were to obtain: (1) six component force and moment data for the mated vehicle at subsonic and transonic conditions, (2) effects of configuration build-up, (3) effects of protuberances, ET/orbiter fairings and attach structures, and (4) elevon deflection effects on wing bending moment. Six component aerodynamic force and moment data and base and balance cavity pressures were recorded over Mach numbers of 1.6, 2.0, 2.5, 2.86, 3.9, and 4.63 at a nominal Reynolds number of 20 to the 6th power per foot. Selected configurations were tested at angles of attack and sideslip from -10 deg to +10 deg. For all configurations involving the orbiter, wing bending, and torsion coefficients were measured on the right wing.

Petrozzi, M. T.↗

Results of a space shuttle vehicle ferry configuration afterbody fairing optimization study using a 140A/B 0.0405-scale model orbiter (43-0) in the Rockwell International 7.75 by 11.0 ft low speed wind tunnel (OA124)

Experimental aerodynamic investigations were conducted on a dual-strut mounted 0.0405-scale representation of the 140A/B outer mold line space shuttle orbiter vehicle. The tests, conducted from 11 Oct., 1974 through 22 Oct., 1974, were primarily to investigate aerodynamic stability and control characteristics of the space shuttle orbiter ferry configuration. Four afterbody fairing configurations and various additions to them in the form of horizontal and ventral fins strakes and other aerodynamic protuberances were tested. Base line data on the basic orbiter with MPS nozzles and bodyflap were recorded. The drag of the optimum ferry configuration was increased to the level of the basic orbiter for possible flight test configurations by the addition of two sizes of perforated speed brakes on the tail cone surface.

Houlihan, S. R.↗

Investigation of space shuttle vehicle 140C configuration orbiter (model 16-0) wheel well pressure loads in the Rockwell International 7.75 x 11 foot wind tunnel (OA143)

Experimental aerodynamic investigations were conducted on a sting mounted .0405-scale representation of the 140C outer mold line space shuttle orbiter configuration in the Rockwell International 7.75 x 11.00 foot low speed wind tunnel. The primary test objectives were to define the orbiter wheel well pressure loading and its effects on landing gear thermal insulation and to investigate the pressure environment experienced by both the horizontal flight nose probe and air vent door probes. Steady state and dynamic pressure values were recorded in the orbiter nose gear well, left main landing gear well, horizontal flight nose probe, and both left and right air vent door probe. All steady state pressure levels were measured by Statham differential pressure transducers while dynamic pressure levels were recorded by Kulite high frequency response pressure sensors.

Mennell, R. C.↗

Helical channel multiplier package design for space instrumentation

The package considered is intended for the channel electron multiplier (CEM) detectors which are to be used for the extreme ultraviolet telescope and helium glow detector instruments of the Apollo-Soyuz test project. In the package design selected, the cone of the CEM is supported at the front end by a silicone rubber ring which is molded in place and self-bonded to both the cone and the housing wall. The helix is supported and insulated from the housing by a fiber glass sleeve which is bonded to the inside of the housing.

Hoshiko, H. H.↗

Potential seal candidates for high-energy propellants

Five potential seal candidates (linear Tefzel, linear Halar, crosslinked Halar, Viton ECD-006, and phosphazine fluoroelastomer) were evaluated for the orbital maneuvering system of the space shuttle. Since this system employs nitrogen tetroxide (N2O4) and monomethyl hydrazine (MMH) as hypergolic propellants, the seal candidates were selected on the basis of projected chemical resistance as well as rheological behavior. Chemical resistance to these high-energy fuels was determined via conventional isothermal and thermal cycling immersion tests. Rheological measurements, however, were performed on O-rings molded from the subject seal candidates. Properties determined, such as cyclic work and hysteresis, stress relaxation, and indicated modulus, therefore, relate to the O-ring seals themselves.

Merz, P. L.↗

PMR polyimides - Processable high temperature composite matrix resins

Processing reproducibility and versatility were demonstrated for producing addition-cured polyimide/graphite fiber composites using a unique in situ polymerization of monomeric reactants directly on the fiber surface. The polymers so derived, designated PMR polyimides, can be fabricated into composite structures by laminating, random fiber molding or autoclave curing. Composites were determined to be thermally stable and retain useful properties after extended exposures at 550 to 650 F. The material and fabrication capability were demonstrated by the fabrication and evaluation of prototype complex fan blades.-

Winters, W. E.↗

Solventless intumescent coatings

Composition, requiring no hydrocarbon solvent, can be applied in smooth layers and molded or pressed into variety of shapes.

Schwartz, S.↗

Composite laminate warpage

Set of simplified equations predicts warpage that often occurs upon removal from fabrication mold. Equations predict corner deflection and are based upon micromechanics and macromechanics of composites, as well as laminate theory. Factors considered include ply misorientation, fiber migration, and void/volume ratio nonuniformity.

Chamis, C. C.↗

Flame-resistant elastomeric polymers

Family of polymer formulations, which has limiting oxygen indices from 50 to 100, can be extruded through dies to produce elastic fibers, compression molded, dissolved in solvents as required for coatings, and calendered to produce film and embossed sheeting. Applications include upholstery, paint products, automobile products, and coated fabrics.

Howarth, J. T.↗

Method of constructing dished ion thruster grids to provide hole array spacing compensation

The center-to-center spacings of a photoresist pattern for an array of holes applied to a thin metal sheet are increased by uniformly stretching the thin metal sheet in all directions along the plane of the sheet. The uniform stretching is provided by securely clamping the periphery of the sheet and applying an annular force against the face of the sheet, within the periphery of the sheet and around the photoresist pattern. The technique is used in the construction of ion thruster grid units where the outer or downstream grid is subjected to uniform stretching prior to convex molding. The technique provides alignment of the holes of grid pairs so as to direct the ion beamlets in a direction parallel to the axis of the grid unit and thereby provide optimization of the available thrust.

Banks, B. A.↗