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At least 523 records · Page 29

Lubricating and wear mechanisms for a hemisphere sliding on polyimide-bonded graphite fluoride film

Friction, wear life, rider wear, and film wear for a 440 C high-temperature-stainless-steel, hemispherically tipped rider sliding against polyimide-bonded graphite fluoride films were evaluated in a moist-air atmosphere at 25 C. Optical microscope and surface profilometry observations were made at various sliding intervals to determine how film thickness affected the lubricating and failure mechanisms of the films. Two lubrication regimes operated for the same load. In the first, the film supported the load and the lubricating mechanism consisted of the shear (plastic flow) of a thin layer of the lubricant between the metallic rider and the film surface. In the second, the film did not support the load (it was worn away) and the lubricating mechanism consisted of the shear of very thin lubricant films between flat areas generated on the rider and on sandblasted metallic asperities in the film wear track. Lubricant was supplied from the valleys between the asperities or from the sides of the wear track. With thicker films, wear life increased since a greater lubricant supply was available from the sides of the wear track.

Fusaro, R. L.↗

Stability of PMR-polyimide monomer solutions

The stability of alcohol solutions of norbornenyl capped PMR-polyimide resins (both PMR-15 and PMR-II) has been monitored during storage at ambient and subambient (5 C and -18 C) temperatures. PMR-15 solutions exhibit nominally two weeks of useful life and PMR-II solutions exhibit nominally two days of useful life at ambient conditions. The limiting factor is precipitation of imide reaction products from the monomer solutions. Both solutions exhibit substantially longer useful lifetimes in subambient storage. PMR-15 shows no precipitation after several months storage at subambient temperatures. PMR-II solutions do exhibit precipitates after extended subambient storage (nominally three months at -18 C), however, the precipitates formed under these conditions can be redissolved. The chemical implications of these observations are discussed.

Lauver, R. W.↗

Aluminum ions enhance polyimide adhesive

Adding complexed aluminum ions raises useful temperature of polyimide adhesive without embrittling it or reducing long term stability. Adhesives may be applied to prepared substrate surface without supports. Possible substrates are metal, composite, or polymeric film. Adhesive is excellent where bond flexibility is required.

St.clair, A. K.↗

Catalysts for polyimide foams from aromatic isocyanates and aromatic dianhydrides

Polyimide foam products having greatly improved burn-through and flame-spread resistance are prepared by the reaction of aromatic polyisocyanates with aromatic dianhydrides in the presence of metallic salts of octoic acid. The salts, for example stannous octoate, ferric octoate and aluminum octoate, favor the formation of imide linkages at the expense of other possible reactions.

Riccitiello, S. R.↗

Lubrication and wear mechanisms of polyimide-bonded graphite fluoride films subjected to low contact stress

The tribological properties of polyimide-bonded graphite fluoride films were studied with a pin-on-disk friction apparatus. A 440 C HT stainless steel rider with a 0.95 millimeter diameter flat area was slid against the film in order to achieve a light, closely controlled contact stress. A 1 kilogram load was applied to this flat to give a projected contact stress of 14 megapascals. Two stages of lubrication were operating. In the first stage, the film supported the load and the lubricating mechanism appeared to be the shear of a thin surface layer of the film between the rider and the bulk of the film. The second stage began after the original film was worn away, and the lubricating mechanism appeared to be the shear of very thin lubricant layers between the flat area on the rider and flat plateaus generated on the sandblasted asperities of the metallic substrate. The major difference between the lubricating mechanisms of the hemispherical and flat riders was that the flat wore through the film much more slowly than did the hemisphere.

Fusaro, R. L.↗

Development and demonstration of manufacturing processes for fabricating graphite/LARC-160 polyimide structural elements, part 4, paragraph B

A quality assurance program was developed which included specifications for celion/LARC-160 polyimide materials and quality control of materials and processes. The effects of monomers and/or polymer variables and prepeg variables on the processibility of celion/LARC prepeg were included. Processes for fabricating laminates, honeycomb core panels, and chopped fiber moldings were developed. Specimens and conduct tests were fabricated to qualify the processes for fabrication of demonstration components.

Source record↗

Thermal cycling graphite-polyimide

The effects of repetitive thermal cycling on the temperature-thermal deformation relation of graphite-polyimide were determined. The bending and axial strains, measured with strain gages, of unsymmetric 0 deg sub 2/90 deg sub 2 and 0 deg sub 4/90 deg sub 4 laminates were used as an indication of thermal deformation. The strains were measured as a function of temperature and two temperature ranges were used, room temperature to 180 C and room temperature to 315 C. Five cycles were run in each temperature range and the cycling was done in quasistatic fashion. The response of a flat 0 deg sub 8 laminate was measured as were the effects of repetitive cycling on the strain gages themselves. A piece-wise linear theory, based on classical lamination theory and using the variation of mechanical and thermal expansion properties with temperature, was compared with the experimental results. The correlation between theoretical predictions and experimental results for the thinner laminate was poor.

Hyer, M. W.↗

Properties of PMR Polyimide composites made with improved high strength graphite fibers

High strength, intermediate modulus graphite fibers were obtained from various commercial suppliers, and were used to fabricate PMR-15 and PMR-2 polyimide composites. The effects of the improved high strength graphite fibers on composite properties after exposure in air at 600 F were investigated. Two of the improved fibers were found to have an adverse effect on the long term performance of PMR composites. The influence of various factors such as fiber physical properties, surface morphology and chemical composition were also examined.

Vannucci, R. D.↗

Transverse microcracking in Celion 6000/PMR-15 graphite-polyimide

The effects of room temperature tensile loading and five thermal loadings, in the range -320 F (-196C) to 625F (330CC), upon the development of transverse microcracks (TVM) in Celion 6000/PMR-15 graphite-polyimide laminates were investigated. Microcracks were observed using a replicating technique, microscopy and X-ray. The mechanical or thermal load at which microcracking initiates and the ply residual stresses were predicted using laminate analysis with stress- and temperature-dependent material properties.

Mills, J. S.↗

Influence of excess diamine on properties of PMR polyimide resins and composites

By varying the stoichiometry of the reactants in the preparation of PMR polyimide resin, changes occur in molecular weight distribution which influence the rheological properties and thus the processability of the resin, as well as the mechanical properties of the composite. The influence of 1-10 percent molar excess MDA on the molecular weight distribution and rheological properties of an imidized PMR system were exposed. Molecular weight distribution is characterized by gel permeation chromatography of the imidized molding compound; shear viscosity is related to changes in average molecular weight. The thermo-oxidative stability at 600 F, glass transition temperature, flexural and interlaminar shear properties of PMR polyimide/Celion 6000 graphite fiber composites are compared as a function of the percent excess MDA in the monomer reactant mixture.

Hurwitz, F. I.↗

Toughening of thermosetting polyimides

Work directed toward increasing the resistance to crack propagation of thermoset polyimides is described. Rubber modification and Teflon microfiber impregnation techniques for increasing fracture toughness are investigated. Unmodified Kerimid 601 has a fracture surface work value of 0.20 in-lbs/sq in. Dispersed particles of amine terminated butadiene acrylonitrile liquid rubber or of silicone rubber do not raise this value much. By contrast, 5 percent of well fibrillated Teflon produces an eight-fold increase in fracture toughness. Further process improvements should increase this factor to 20-30.

Gollob, D. S.↗

The effects of thermal cycling on the thermal deformation of graphite-polyimide

The effects of repetitive thermal cycling on the thermal deformation of graphite-fiber-reinforced polyimide laminates are investigated. Unsymmetric and unidirectional laminate specimens were cycled in an oven between room temperature and 180 or 315 C five times, and temperature and deformation were recorded as a function of time in order to measure thermal deformation. The results of the lower temperature cycling reveal a hysteresis-like effect in the temperature-thermal deformation relation for a single cycle, while no differences are detected from one cycle to the next. The response of an eight-layer curved specimen is found to agree well with predictions based on a piecewise-linear lamination theory, however, four-layer laminate response could not be explained. The results of the high-temperature tests also indicate a dependence of the strain on whether the specimen was being heated or cooled, however quantitative results are considered unreliable, due to strain gage difficulties.

Hyer, M. W.↗

Development and demonstration of manufacturing processes for fabricating graphite/PMR-15 polyimide structures

The work included establishing controls on the polymer, the prepreg, composite fabrication, and quality assurance, as well as fabrication of structural elements to demonstrate the developed materials and processes. The fabricated structures were hat sections, I-beam sections, honeycomb sandwich structures, and molded graphite-reinforced fittings. The graphite/PMR-15 polyimide system was shown to be well suited for use in the 550-600 F temperature range; the processing techniques developed were proved and found potentially useful for other commercially available systems.

Sheppard, C. H.↗

Elastomer-Toughened Polyimide Adhesives

T-Peel strengths of adhesive/Titanium bonds are compared for LARC-13 with and without elastomer additives. Elastomer toughening (incorporation of small amounts of rubber into polymer matrix) has been one of the most successful methods for modifying polymer toughness. Addition polyimides are currently under consideration as high-temperature adhesives for bonding composite materials such as titanium.

St. Clair, A. K.↗

Blowing Agents for Fabrication of Polyimide Foams

Polyimide resin can be foamed by agent generated within matrix of powder precursor. Blowing agent is mixture of water and methanol that are byproducts of condensation/polymerization reaction in resin. Expansion of these two compounds produces cellular foam structure that is flexible and resilient but that tends to have very-fine cellular structure. More open structure with lower density can be attained by modifying mechanism of foam formation. Foams have applications as fillers for seat cushions, wall panels, floor sheets, and thermal and acoustical insulation.

Gagliani, J.↗

Lower-curing-temperature PMR polyimides

Studies were performed to achieve a lower-curing-temperature PMR polyimide. The use of m-aminostyrene as the end-cap instead of the monoalkyl ester of 5-normbornene-2,3 dicarboxylic acid was investigated in typical PMR formulations. Model compound studies were also performed. Differential scanning calorimetry studies were performed on model compounds and neat resins to establish their melting and curing characteristics. The elevated temperature weight loss characteristics of neat resins and graphite fiber composites were determined. The room temperature and short-time 260 C (500 F) mechanical properties of the composites were also determined. The use of m-aminostyrene end-caps reduced the final cure temperature of PMR resins by about 55 C (100 F), but the composites prepared with these resins are limited to use temperatures of about 260 C (500 F).

Serafini, T. T.↗