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The proceedings of a conference on sputtering and ion plating are presented. Subjects discussed are: (1) concepts and applications of ion plating, (2) sputtering for deposition of solid film lubricants, (3) commercial ion plating equipment, (4) industrial potential for ion plating and sputtering, and (5) fundamentals of RF and DC sputtering.
Scale model tests were conducted to evaluate the effectiveness of aerogrids and punched plates in producing flat velocity profiles downstream of short diffusers as would be used between the compressor and combustor of advanced aircraft engines. The diffuser had an area ratio of 4.17 and a length-to-inlet-height ratio of 2.07. The aerogrids tested were plates containing 1123 contoured venturis in parallel with geometric blockages of 83, 74, and 61 percent, respectively. The punched plates contained 1123 sharp-edged orifices with blockages of 58 and 30 percent. The results show that aerogrids, with higher effective blockage for the same pressure loss, are more effective flow-smoothing devices than the punched plates. Also, the overall pressure loss decreases and the exit velocity profile becomes flatter as either type of grid is moved closer to the diffuser exit plane.
Stacked glass plates have been used to calibrate a laboratory spectrophotometer, over the spectral range 0.5-2.5 microns, for specular light. The uncalibrated instrument was characterized by systematic errors when used to measure the reflectance and transmittance of stacked glass plates. Calibration included first, a determination of the reflectance of a standard composed of barium sulfate paint deposited on an aluminum plate; second, the approximation of the reflectance and transmittance residuals between observed and computed values by means of cubic equations; and, finally, the removal of the systematic errors by a computer. The instrument, after calibration, was accurate to 1% when used to measure the reflectance and transmittance of stacked glass plates.
The problem of transient axisymmetric vibrations of thin circular elastic plates due to sonic boom excitation is investigated. The equation of motion for a solid circular plate is solved by applying the modified finite Hankel transform and the Laplace transform, and the numerical results are obtained with the help of the digital computer. From the analysis of the data, obtained for the dynamic deflections of the plates for the boom duration, it is concluded that for a normal flight the boom duration has a significant effect on the vibrations of plates as compared to the overpressure of the boom.
The calculated stresses and displacements induced anisotropic plates by short duration impact forces are presented. The theoretical model attempts to model the response of fiber composite turbine fan blades to impact by foreign objects such as stones and hailstones. In this model the determination of the impact force uses the Hertz impact theory. The plate response treats the laminated blade as an equivalent anisotropic material using a form of Mindlin's theory for crystal plates. The analysis makes use of a computational tool called the fast Fourier transform. Results are presented in the form of stress contour plots in the plane of the plate for various times after impact. Examination of the maximum stresses due to impact versus ply layup angle reveals that the + or - 15 deg layup angle gives lower flexural stresses than 0 deg, + or - 30 deg and + or - 45 deg. cases.
The stresses and displacements induced in anisotropic plates by short-duration impact line forces are calculated in this paper. The anisotropy is related to the lay-up angles of the fibers of a laminated fiber composite plate. A modification of Mindlin's theory of crystal plates is used. The plate responses are calculated for various fiber lay-up angles and inclination of the line load to the axes of symmetry. Use is made of the computational method of the fast Fourier transform.
A general forced-vibration analysis is presented for laminated anisotropic rectangular plates including material damping. The theory used is the laminated version of the Mindlin plate theory and includes thickness-shear flexibility and rotatory and coupling inertia. A solution is obtained by the Rayleigh-Ritz method, extended to include the energy dissipated and the work done by the excitation. The analysis is applied to prediction of the resonant frequencies and associated nodal patterns and damping ratios of the first five modes for a series of rectangular plates with free edges. The plates considered consist of unidirectional boron-fiber/epoxy composite material with respective fiber orientations of 0, 10, 30, 45, 60, and 90 deg.
The protection of composite turbine fan blades against impact forces has prompted the study of dynamic stresses in composites due to transient loads. The mathematical model treats the laminated plate as an equivalent anisotropic material. The use of Mindlin's approximate theory of crystal plates results in five two-dimensional stress waves. Three of the waves are flexural and two involve in-plane extensional strains. The initial value problem due to a transient distributed transverse force on the plate is solved using Laplace and Fourier transforms. A fast computer program for inverting the two-dimensional Fourier transform is used. Stress contours for various stresses and times after application of load are obtained for a graphite fiber-epoxy matrix composite plate. Results indicate that the points of maximum stress travel along the fiber directions.
A low loss dichroic plate is disclosed for passing radiation within a particular frequency band and reflecting radiation outside of that frequency band. The dichroic plate is comprised of a configuration of dipole elements defined by slots formed in a conductive plate. The slots are dimensioned so as to pass radiation of a selected frequency and are shaped so as to minimize the relationship between that frequency and the tilt angle of the plate relative to the direction of radiation. The slots are arranged so as to minimize signal power loss due to cross polarization effects.
Shear stress intensity factors are calculated for three problems concerning inextensible cover plates either bonded to or embedded in an elastic sheet which is under uniaxial tension. The stress intensity factors are small when the ratio of sheet thickness to cover plate length is small and, as the ratio increase, rapidly approach their asymptotic values for infinite sheet thickness. In the problem of the embedded cover plate, the stress intensity factor also depends on the Poisson's ratio of the sheet material. The dependence on Poisson's ratio, however, is significant only when the ratio of sheet thickness to cover plate length is small. Some possible implications of the present results for debonding of reinforced sheets under cyclic loading are briefly discussed.
A plating system is described in which a substrate to be plated is supported on a stationary platform. A nozzle assembly with a small nozzle is supplied with a plating solution under high pressure, so that a constant-flow stream of solution is directed to the substrate. The nozzle assembly is moved relative to the substrate at a selected rate and movement pattern. A potential difference (voltage) is provided between the substrate and the solution in the assembly. The voltage amplitude is modulated so that only when the amplitude is above a minimum known value plating takes place.
Peen plating of aluminum, copper, and nickel powders was investigated. Only aluminum was plated successfully within the range of peen plating conditions studied. Optimum plating conditions for aluminum were found to be: (1) bead/powder mixture containing 25 to 35% powder by weight, (2) peening intensity of 0.007A as measured by Almen strip, and (3) glass impact bead diameter of at least 297 microns (0.0117 inches) for depositing-100 mesh aluminum powder. No extensive cleaning or substrate preparation is required beyond removing loose dirt or heavy oil.
An analytical model of a through-thickness crack in a statically stretched plate is presented in which the crack front stress state is permitted to vary in the direction of the plate thickness. The amplitude or intensity of this stress field can be made nearly constant over a major portion of the interior crack front which is in a state of plane strain. The average amount of work available for extending a small segment of the crack across the thickness is associated with an energy release rate quantity in a manner similar to the two-dimensional Griffith crack model. The theoretically calculated energy release rate is shown to increase with increasing plate thickness, indicating that available work for crack extension is higher in a thicker plate.
A laboratory experiment was initiated to grow the banded columnar crystals found in cirrus clouds and to determine if they nucleated through a freezing nucleus. Banded columnar crystals were collected in cirrus clouds and also grown in a laboratory cold box over a temperature range of -20 to -46C. They were observed to grow from a frozen droplet through several distinct crystalline transitions. The first distinct crystalline form observed following the growth of a frozen droplet was a polyhedral crystal. With further growth, the polyhedral crystal developed end plates, and it appeared to be a 'double plate.' Then the separation between the plates nearly filled in to leave the characteristic band. Certain columns (-6 to -10C) and plates (-10 to -20C) were also observed to grow from a frozen droplet and showed similar crystalline transitions.
The effect of a partially debonded infinite stringer on the stress intensity factor at the crack tip is investigated. It is assumed that the stringer is bonded to an isotropic plate through an adhesive, along a line perpendicular to the crack. Due to the high stress concentration around the crack tip and on the adhesive, partial debonding is assumed to develop between the stringer and the plate. The integral equation, obtained from the continuity of displacements along the line where the stringer and the plate are bonded, is solved numerically to give the shear stress distribution between the plate and the stringer and the stress intensity factors at both crack tips.
The interaction of a vibrating plate with an adjacent acoustic medium is important in problems involving the radiation of sound from panels, in problems involving the transmission of sound through walls of buildings, aircraft, or launch vehicles; and in problems involving the estimation of damping and the stress amplitude of vibration for panel-fatigue predictions. There appear to have been no systematic studies of the effects on the plate of fluid coupling for an arbitrary fluid-mass/plate-mass loading ratio. An attempt is made to determine this effect for a wide range of fluid-plate mass ratios without resorting to the usual simplifications of light or heavy fluid loading. Emphasis is with the plate motion rather than the radiation of sound.
The spectral reflectance properties of a commercially prepared black chrome over dull nickel, both plated on steel, for various plating times of the black chrome were measured. The plating current was 180 amperes per square foot. Values of absorptance integrated over the solar spectrum, and of infrared emittance integrated over black-body radiation at 250 F were obtained. It is shown that plating between one and two minutes produces the optimum combination of highest heat absorbed and lowest heat lost by radiation.
Several model/instrument concepts employing electroless metallic skin were considered for improvement of surface condition, accuracy, and cost of contoured-geometry convective heat transfer models. A plated semi-infinite slab approach was chosen for development and evaluation in a hypersonic wind tunnel. The plated slab model consists of an epoxy casting containing fine constantan wires accurately placed at specified surface locations. An electroless alloy was deposited on the plastic surface that provides a hard, uniformly thick, seamless skin. The chosen alloy forms a high-output thermocouple junction with each exposed constantan wire, providing means of determining heat transfer during tunnel testing of the model. A selective electroless plating procedure was used to deposit scaled heatshield tiles on the lower surface of a 0.0175-scale shuttle orbiter model. Twenty-five percent of the tiles were randomly selected and plated to a height of 0.001-inch. The purpose was to assess the heating effects of surface roughness simulating misalignment of tiles that may occur during manufacture of the spacecraft.