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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 469 records · Page 26
All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Progress on the Reduced Gravity Cryogenic Transfer (RGCT) Project

Reduced gravity transfer of cryogenic propellants is crucial to being able to perform planned extended-duration space exploration missions. However, the transfer of cryogenic propellants under reduced gravity conditions has never been demonstrated in a mass-efficient fashion. Efficient cryogenic fluid transfer methods will reduce the transfer time or amount of propellant consumed for chilldown of transfer lines and tanks and ensure successful engine restart or fill of a customer receiver tank. The purpose of the Reduced Gravity Cryogenic Transfer (RGCT) project is to enhance line chilldown, tank chilldown, and tank fill/transfer in a reduced gravity environment through (1) ground and reduced gravity cryogenic testing and (2) numerical model development and validation, which includes empirical, lumped capacitance, and computational fluid dynamics modeling. Technologies developed, data gathered, and models developed and validated under RGCT have played a critical role in enabling longer duration in-space missions. This presentation will provide a description of the ongoing cryogenic propellant transfer ground and reduced gravity testing, numerical modeling, and technology development to-date.

Boiling↗
NASA NTRSDate not supplied

Overview of Space Environmental Effects (SEE) Team Electrostatic Discharge (ESD) Testing

Electrostatic discharge (ESD) due to the radiation environment encountered during spaceflight missions is a serious risk that must be mitigated by careful testing and design considerations. The MSFC Space Environmental Effects (SEE) Team has world-class facilities for ESD testing along with decades of experience. The Team has recently conducted successful campaigns for several high-profile projects including Europa Clipper, Exploration Upper Stage, Lunar Gateway, Orion, Docking System, and Human Landing System. This presentation will give a brief overview of ESD causes, hazards, test methods and test deliverables.

Peter Bertone↗
NASA NTRSDate not supplied

Caves as Planetary Analogs for GPS Denied, Low-Light Mapping and Navigation in Rugged Environments

KNaCK (Kinematic Navigation and Cartography Knapsack) is a backpack-mounted mobile mapping system. It can map its surroundings in 3 dimensions and localize itself in space using a LiDAR (Light Detection and Ranging) sensor and SLAM (Simultaneous Localization and Mapping) algorithm. The KNaCK team is leveraging caves as a proving ground to refine technology for mapping and navigation on other worlds while simultaneously advancing the State of the Art for terrestrial cave exploration and study.

LiDAR↗
NASA NTRS2023

Validation of Universal Cryogenic Flow Boiling Correlations in Thermal Desktop for Liquid Helium

Understanding two-phase cryogenic propellant behavior is key to enabling technologies for future spaceflight missions. Developing accurate models of two-phase flow phenomena, particularly flow boiling in the heating configuration is relevant to the propellant transfer process both in microgravity and on other planetary surfaces. Currently there is a need for more accurate, direct cryogenic data anchored models for various boiling phenomena. Recently, universal correlations for cryogens flowing in heated tubes have been developed for a wide variety of fluids, thermodynamic conditions, and various regimes across the boiling curve, and have been patched to provide a smooth, continuous predictive curve. This paper demonstrates how these correlations have been ported into Thermal Desktop to improve predictive performance. To test the validity of the new correlations, Thermal Desktop is validated against a historical dataset of flow boiling experiments in the heating configuration using liquid helium. Based on results, the new correlations show a substantial improvement over the original built-in flow boiling correlations in Thermal Desktop in predicting the wall temperature as a function of preponderant parameters for this quantum fluid.

cryogenic propellant transfer↗
NASA NTRSDate not supplied

Human Performance and Fatigue

This presentation summarizes some of the work completed by the Fatigue Countermeasures Lab work for the System-wide Safety Technical Challenge 1. Highlights include the development of the NASA PVT+ application, which includes a validated psychomotor vigilance task, fatigue ratings, hassle factors, fatigue countermeasures, and workload measures. The NASA PVT+ has been used in numerous studies in short and long-haul aviation operations. Two examples of how these have been used in the real world are described.

human performance↗
NASA NTRSDate not supplied

Validation of Universal Cryogenic Flow Boiling Correlations in Thermal Desktop for Liquid Helium

Understanding two-phase cryogenic propellant behavior is key to enabling technologies for future spaceflight missions. Developing accurate models of two-phase flow phenomena, particularly in the current work, flow boiling in the heating configuration, is relevant to the propellant transfer process both in 1-g and microgravity. Currently there is a need for more accurate, direct cryogenic data anchored models for various boiling phenomena. Recently, universal correlations for cryogens flowing in heated tubes have been developed for a wide variety of fluids, thermodynamic conditions, and various regimes across the boiling curve, and have been patched to provide a smooth, continuous predictive curve. This paper describes implementation and validation of these correlations into Thermal Desktop to improve predictive performance, with a focus on liquid helium. Results from Thermal Desktop using both the built-in and new correlations are validated against a historical dataset of flow boiling experiments in the heating configuration using liquid helium. Based on results, the new correlations show a substantial improvement over the original built-in flow boiling correlations in Thermal Desktop in predicting the wall temperature as a function of preponderant parameters for this quantum fluid at temperatures greater than the lambda temperature, T λ = 2.17K.

cryogenic propellant transfer↗
NASA NTRS2023

Thermal Desktop Modeling of the RRM3 On-Orbit Cryogenic Methane Storage and Active Cooling Experiment

The storing of cryogenic propellants is an enabling technology for NASA as it moves to expand future missions into low Earth orbit (LEO) and beyond. The Robotic Refueling Mission–3 (RRM3) experiment launched in 2018 and was designed to demonstrate tank self-pressurization during storage and active cooling of liquid methane in microgravity. Creating accurate models using existing datasets from flight experiments such as RRM3 is a vital step toward developing appropriate modeling tools to form pre-test predictions for future flight systems. The goal of this work was to create a working model in Thermal Desktop of the RRM3 source Dewar during the microgravity self-pressurization experiment. The pressure rise, temperature distribution of the fluid inside the tank, and the wall temperatures were all tracked and compared with test data. Initial results show good agreement between each of these metrics and the experimental results. This work is ongoing and will yield further insights into the thermal behavior of cryogens in microgravity.

Tank self-pressurization↗
NASA NTRS2023

Thermal Desktop Modeling of the 2016 CRYOTE-2 Tank Chill and Fill Tests

The storing and transfer of cryogenic propellants is an enabling technology for NASA as it moves to expand future missions into low Earth orbit (LEO) and beyond. The transfer of cryogenic propellants is of particular interest because it has never been successfully demonstrated in microgravity. Several ground tests have been conducted in past decades examining various tank chilldown and fill methods. Creating accurate models using these historical datasets is a vital step toward developing appropriate modeling tools to form pre-test predictions for eventual flight and ground tests of various novel injector concepts. The goal of this work was to create a working model in Thermal Desktop using data from the CRYOTE-2 experiments whose purpose was to demonstrate the chill and fill process in a spherical receiver tank parametrically examining the effect of injection method, receiver tank initial wall temperature and initial state, supply pressure, and mass flow rate on the NVF process. These tests were conducting using liquid nitrogen with different injectors with different injection patterns. The focus of the current work is on one particular spray nozzle. The pressure rise inside the tank, the fill level, and the change in the outside wall temperature were all tracked and compared with test data. The Thermal Desktop model was able to accurately predict each of these metrics for this nozzle within 11.0%, 22.0%, and 7.0%, respectively.

Cryogenic Tank Chilldown↗
NASA NTRSDate not supplied

Thermal Desktop Modeling of 2016 CRYOTE-2 Tank Chill and Fill Testing

The storing and transfer of cryogenic propellants is an enabling technology for NASA and industry as civilization moves to expand future missions into low Earth orbit and beyond. Several ground propellant transfer tests have been conducted in past decades examining various tank chilldown and fill methods. Creating accurate models using these historical datasets is a vital step toward developing appropriate modeling tools to form pre-test predictions for subsequent ground and flight propellant transfers. This paper presents model validation of Thermal Desktop using data from the 2016 CRYOTE-2 liquid nitrogen transfer experiments whose purpose was to demonstrate the chill and fill process in a spherical receiver tank. Tank pressure, fill level, and wall temperature were all modeled and compared with 8 test cases using two modeling methods, Mass Controlled, and Pressure Controlled. This test series is the hardest Thermal Desktop tank chill and fill validation case to-date, yet the model was able to accurately predict each of these metrics for the 2016 tests within 28%, 10%, 20% respectively, for pressure, fill level, and wall temperature using the Mass Controlled model, and 29%, 79%, and 12%, respectively for the Pressure Controlled model.

Cryogenic Tank Chilldown↗
NASA NTRSDate not supplied

NASA’S Current Efforts and Applications of NDE to Improve Space Flight Safety

National Aeronautics and Space Administration (NASA) continues to push the boundary of manned flight. Current mission profiles include flights to the moon and mars. Many of these missions require advance manufacturing and planned off planet resource utilization. As NASA continues to develop highly advance materials and manufacturing techniques to meet these mission profiles, inspection of these increasingly complex parts has had to evolve as well. Additive manufacturing is coming to the forefront as a primary manufacturing technique but offers unique challenges when inspection and certification are required. NASA has been working diligently to be a leader in developing and utilizing inspection techniques capable of inspecting these highly advanced parts. Additionally additive manufacturing techniques can also be used to build parts in space and provides a vehicle for in-situ resource utilization for off world missions. As NASA and its commercial crew partners move forward inspection techniques will need to continue to advance to ensure safe manned space flight. In this talk NASA will highlight many of the advanced nondestructive evaluation efforts going on across the agency. As well as highlights for points of infusion for helping NASA meet it’s future missions.

NDE↗
NASA NTRS2023

The Science Performance of JWST as Characterized in Commissioning

This paper characterizes the actual science performance of the James Webb Space Telescope (JWST), as determined from the six month commissioning period. We summarize the performance of the spacecraft, telescope, science instruments, and ground system, with an emphasis on differences from pre-launch expectations. Commissioning has made clear that JWST is fully capable of achieving the discoveries for which it was built. Moreover, almost across the board, the science performance of JWST is better than expected; in most cases, JWST will go deeper faster than expected. The telescope and instrument suite have demonstrated the sensitivity, stability, image quality, and spectral range that are necessary to transform our understanding of the cosmos through observations spanning from near-earth asteroids to the most distant galaxies.

Infrared astronomy↗
NASA NTRSDate not supplied

Validation of Universal Cryogenic Flow Boiling Correlations in Thermal Desktop for Liquid Methane and Liquid Nitrogen

Future in-space cryogenic architectures will depend on the ability to accurately model various stages of cryogenic propellant transfer and storage. Currently there is a need for more accurate, direct cryogenic data-anchored models for various boiling phenomena. This paper presents the implementation and validation of recently developed universal cryogenic flow boiling correlations for saturated flow boiling heat transfer coefficients (HTC) and critical heat flux (CHF) into the Thermal Desktop (SINDA/FLUINT) modeling software. The correlations are validated against steady state cryogenic flow boiling historical heated tube cases from liquid nitrogen and liquid methane experiments covering a wide range of inlet conditions, mass flux, and heat flux. Overall, Thermal Desktop with the new universal cryogenic flow boiling correlations demonstrates significant improvement in predictive performance for both wall temperature and CHF location compared to the Thermal Desktop model with built-in correlations when both are compared to the data.

Mariano Mercado↗
NASA NTRS2022

Phasing the Webb Telescope

The James Webb Space Telescope (JWST) is a segmented deployable telescope, currently operating at L2. The telescope utilizes 6 degrees of freedom for adjustment of the Secondary Mirror (SM) and 7 degrees of freedom for adjustment of each of its 18 segments in the Primary Mirror (PM). After deployment, the PM segments and the SM arrived in their correct optical positions to within a ~1 mm, with accordingly large wavefront errors. A Wavefront Sensing and Controls (WFSC) process was executed to adjust each of these optical elements in order to correct the deployment errors and produce diffraction-limited images across the entire science field. This paper summarizes the application of the WFSC process.

JWST↗
NASA NTRSDate not supplied

RST Optical Telescope Integration and Test Preparation

The OTA for the Nancy Grace Roman Space Telescope includes the primary mirror, secondary mirror, and aft optics for guiding light into the Wide Field Instrument and the Coronagraph Instrument. The telescope is taking shape as the tested optical mirror assemblies are integrated. The assemblies have been thermal cycled to the cold temperatures for infrared operation, load tested to launch loads, vibration tested, and optically tested. Testing included launch-level vibration testing of the 2.4-meter light-weighted primary mirror assembly. In addition, the telescope control electronics (TCE) box has been fully assembled and the environmental testing of the TCE is progressing. Pictures and descriptions of the integration and test progress are provided, along with performance results measured at these levels of assemblies. Planning and test equipment preparation for the telescope thermal vacuum testing continues including plans to take advantage of the large dynamic range available with focus diversity phase retrieval and a Shack-Hartmann wavefront sensor for the gravity-sagged primary mirror.

Tony L Whitman↗
NASA NTRS2023

Dry Preform Stitching Using Temporary Vacuum Consolidation

Stitched composites (composite parts stitched in a dry preform state that are infused with resin and cured to a final shape) offer a variety of benefits for modern aircraft structures. In this document one means of stitching dry fabric preforms in a state of temporary vacuum consolidation is discussed. This vacuum consolidation allows for the completion of stitching procedures while the dry preform thickness is temporarily reduced to a thickness reflective of its final cured thickness. Here, a temporary vacuum consolidation process enabling stitching of preforms of unconsolidated nominal thickness greater than the maximum allowable stitching thickness for the Integrated Structural Assembly of Advanced Composite (ISAAC) system is explored as a use case for such processes. Temporary vacuum consolidation processes may lead to simplified manufacturing processes or desirable composite material properties in the future.

Stitched Composites↗