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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 415 records · Page 23
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Novel Ultrafast Lu2O3:Yb Ceramics for Future HEP Applications

Inorganic scintillators activated by charge transfer luminescence Yb3+ are considered promising ultrafast material to break the ps timing barrier for future high energy physics applications. Inorganic scintillators in ceramic form are potentially more cost-effective than crystals because of their lower fabrication temperature and no need for aftergrowth mechanical processing. This paper reports an investigation on Lu2O3:Yb and Lu2xY2(1−x)O3:Yb scintillating ceramic samples fabricated by Radiation Monitoring Devices Inc. All samples show X-ray excited luminescence peaked at 370 nm. Ultrafast decay time of 1.1 ns was observed by using a microchannel plate-photomultiplier tube-based test bench at Caltech. Considering its intrinsic high density (9.4 g/cm3), Lu2O3:Yb ceramics are promising for future time of fight application for high energy physics experiments.

47 OTHER INSTRUMENTATION↗
DOE OSTI2024

Laser-Induced Thermal Decomposition of Uranium Coordination Compounds with Non-oxidic Ligands to Produce Nitride and Carbide Materials

The production of ceramics from uranium coordination compounds can be achieved through thermal processing if an excess amount of the desired atoms (i.e., C or N), or reactive gaseous products (e.g., methane or nitrogen oxide) is made available to the reactive uranium metal core via decomposition/fragmentation of the surrounding ligand groups. Here, computational thermodynamic approaches were utilized to identify the temperatures necessary to produce uranium metal from some starting compounds—UI 4 (TMEDA) 2 , UCl 4 (TMEDA) 2 , UCl 3 (pyridine) x , and UI 3 (pyridine) 4 . Experimentally, precursors were irradiated by a laser under various gaseous environments (argon, nitrogen, and methane) creating extreme reaction conditions (i.e., fast heating, high temperature profile >2000 °C, and rapid cooling). Despite the fast dynamics associated with laser irradiation, the central uranium atom reacted with the thermal decomposition products of the ligands yielding uranium ceramics. Residual gas analysis identified vaporized products from the laser irradiation, and the final ceramic products were characterized by powder X-ray diffraction. The composition of the uranium precursor as well as the gaseous environment had a direct impact on the production of the final phases.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2015

Proton conducting ceramics in membrane separations

Perovskite materials of the general formula SrCeO.sub.3 and BaCeO.sub.3 are provided having improved conductivity while maintaining an original ratio of chemical constituents, by altering the microstructure of the material. A process of making Pervoskite materials is also provided in which wet chemical techniques are used to fabricate nanocrystalline ceramic materials which have improved grain size and allow lower temperature densification than is obtainable with conventional solid-state reaction processing.

36 MATERIALS SCIENCE↗
DOE OSTI2013

High energy storage density performance of Ba, Sr-modified lead lanthanum zirconate titanate stannate antiferroelectric ceramics

Graphical abstract: Polarization hysteresis (P–E) loops of the (Pb{sub 0.85}Ba{sub 0.08}Sr{sub 0.03}La{sub 0.03}) (Zr{sub 0.74}Sn{sub 0.22}Ti{sub 0.04}) samples: (a) measured at different applied electric-field and (b) measured at different temperatures is shown. It is typical antiferroelectrics whose remnant polarization is zero. As the remnant polarization of AFE is small and the ceramics are accompanied by the formation of the anti-parallel domain structure, energy stored in PLZST can be effectively released. Thus we calculated the energy density from the P–E loop and obtained the power density was up to 1.2 J/cm{sup 3} at 55 °C, and at 45 °C the energy density was ∼1.24 J/cm{sup 3}. As usual, for bulk ceramics, the switching between the AFE and FE states occurs at lower field. This value is much higher than that reported previously for the PLZT bulk ceramic (0.4 J/cm{sup 3}). - Highlights: • Ba{sup 2+}, Sr{sup 2+} co-doping caused the T{sub c} of PLZST moved to the lower temperature (T{sub c} ≈ 40 °C). • The ΔE was so smaller, E{sub AF} ≈ 90 kV/cm and E{sub FA} ≈ 85 kV/cm. • Ba, Sr co-doped PLZST ceramic exhibited slanted P–E loops with a large breakdown field (100 kV/cm). • A high energy density was up to 1.2 J/cm{sup 3}. - Abstract: (Pb{sub 0.85}Ba{sub 0.08}Sr{sub 0.03}La{sub 0.03})(Zr{sub 0.74}Sn{sub 0.22}Ti{sub 0.04}) (Ba, Sr co-doped PLZST) co-doping antiferroelectric (AFE) ceramics with orthorhombic perovskite structure were prepared by the traditional solid state reaction process. It was observed that the doping of barium and strontium caused the Curie temperature of PLZST move to the lower temperature (T{sub c} ≈ 40 °C). Ba, Sr co-doped PLZST AFE ceramics exhibited excellent electrical properties, the AFE to ferroelectric (FE) transition occurred at field E{sub AF} ≈ 90 kV/cm, and the transition from FE to AFE occurred at E{sub FA} ≈ 85 kV/cm. The maximum relative permittivity was about 4800, occurring at a field near the AFE to FE transition point, with a dielectric loss of 0.006. The samples exhibited small ΔE and slanted hysteresis loops with a large breakdown field of 100 kV/cm due to Ba, Sr co-doping ceramics, and a high energy density of 1.2 J/cm{sup 3}.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Processing, structure, and thermal properties of ZrW 2 O 8 , HfW 2 O 8 , HfMgW 3 O 12 , Al(HfMg) 0.5 W 3 O 12 , and Al 0.5 Sc 1.5 W 3 O 12 negative and zero thermal expansion coefficient ceramics

Negative and zero coefficient of thermal expansion (CTE) materials are of interest for developing polymer composites in electronic circuits that match the expansion of Si and in zero CTE supports for optical components, e.g., mirrors. In this work, the processing challenges and stability of ZrW 2 O 8 , HfW 2 O 8 , HfMgW 3 O 12 , Al(HfMg) 0.5 W 3 O 12 , and Al 0.5 Sc 1.5 W 3 O 12 negative and zero thermal expansion coefficient ceramics are discussed. Al 0.5 Sc 1.5 W 3 O 12 is demonstrated to be a relatively simple oxide to fabricate in large quantity and is shown to exhibit single phase up to 1300 °C in air and inert N 2 environments. The negative and zero CTE behavior was confirmed with dilatometry. Thermal conductivity and heat capacity were reported for the first time for HfMgW 3 O 12 and Al 0.5 Sc 1.5 W 3 O 12 and thermal conductivity was found to be very low (~0.5 W/mK). Grüneisen parameter is also estimated. Methods for integration of Al 0.5 Sc 1.5 W 3 O 12 with other materials was examined and embedding 50 vol% of the ceramic powder in flexible epoxy was demonstrated with a commercial vendor.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Enhanced Accident-Tolerant Fuel Performance and Reliability for Aggressive iPWR/SMR Operation

This project will develop a process that evaluates the whole-core operational and safety performance of a reactor-and-fuel combination by integrating core-wide three-dimensional neutronics with Moose/Bison and Peregrine multi-physics fuel performance assessments using explicit time and space dependent fuel rod operational power histories generated in the whole-core analysis. Demonstration of the process will target large contemporary PWRs with traditional UO2 fuel and Zircaloy cladding to establish a baseline analysis, while the innovative application of this project will extend the developed process to evaluate operational and safety performance, via reactor physics and fuel performance analyses, of key emerging/leading concepts of enhanced Accident Tolerant Fuels (ATFs) within increasingly aggressive operational scenarios such as loadfollow maneuvers in PWRs and long-cycle rodded and unborated operation in small modular reactors (SMRs). The ATFs to be considered include standard UO2 fuel pellets cladded with advanced iron-based alloys (FeCrAl) as well as particle-based Fully Ceramic Microencapsulated (FCM) fuels with FeCrAl or Zircaloy cladding, but the process being developed and demonstrated could ultimately be applied to any candidate ATF concept in a light water reactor. In fact, given that ATF R&D priorities are in a dynamic state, the scope related to ATFs will be targeted for the second half of this three-year project so to provide some opportunity to strengthen the programmatic alignment of this project with the DOE Fuels Campaign, by identifying the most promising and relevant ATFs at that time for further evaluation, while the early part of the project will focus upon fine-tuning the process herein developed and upon generating the baseline analyses against which a larger scope of ATF concepts can be compared.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2013

Synthesis and characterization of barium ferrite–silica nanocomposites

In this work, we prepared barium ferrite-silica (BaM-SiO{sub 2}) nanocomposites of different molar ratios by high-energy ball milling, followed by heat-treatment at different temperatures. The microstructure, morphology and magnetic properties were characterized for different synthesis conditions by using X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometry (VSM). The results indicate that 15 h of milling was enough to avoid the generation of hematite phase and to get a good dispersion of barium ferrite particles in the ceramic matrix. For milling periods beyond 15 h and heat treatment above 900 °C, the XRD patterns showed the presence of hematite phase caused by the decomposition of BaM. The agglomerate size observed through SEM analysis was around 150 nm with a good BaM dispersion into the SiO{sub 2} matrix. The highest saturation magnetization (Ms) value obtained was 43 emu/g and the corresponding coercivity (Hc) value of 3.4 kOe for the composition 60BaM-40SiO{sub 2} milled for 15 h and heat treated at 900 °C. This coercivity value is acceptable for the application in magnetic recording media. Highlights: • Barium ferrite–silica nanocomposites were prepared by high energy ball milling. • Optimal processing time is 15 h milling and heat treatment at 900 °C. • This is enough to avoid the generation of hematite phase. • Obtain good dispersion of barium ferrite particles in the ceramic matrix • Above this processing time shows the presence of increased amount of hematite.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Fabrication and Evaluation of Large Alumina Crucibles by Vat Photopolymerization Additive Manufacturing for High-Temperature Actinide Chemistry

Additive manufacturing (AM) offers opportunities to advance the design and function of ceramic tooling in high temperature actinide pyrochemistry. In technical ceramics such as alumina, conventional forming techniques often restrict design flexibility and can limit experimental progress. In this study, we investigate the use of vat photopolymerization (VP) with commercial resins to fabricate large-scale alumina crucibles, reaching dimensions up to 125 mm, which is significantly larger than typically reported for dense VP ceramics. Notably, these additively manufactured components are produced using consumer-grade hardware, which limits process control, but offers significant upside in scalability and accessibility. Using microscopy and X-ray computed tomography, the VP alumina parts have high bulk densities above 95%, but also the prevalence of AM-induced artifacts and surface defects. Mechanical testing showed these defects to significantly reduce flexural strength and compromise part reliability. Electrorefining trials under sustained exposure to molten salts and metals reveal mixed results, with the AM material exhibiting high chemical compatibility, but mechanical failures due to the reduced strength were prevalent. Our findings illustrate both the promise and current limitations of AM ceramics for actinide chemistry, and point toward future improvements in process optimization, design strategies, and part screening to enhance performance and reliability.

Materials science↗
DOE OSTI2024

Effects of processing conditions on flash sintering of commercial ZrN

Flash sintering (FS) is a potentially rapid and low-cost manufacturing technique for advanced ceramics. There are still many unknowns about ceramic FS, especially for highly conductive high-temperature ceramics (HTC), which often display decreased bulk conductivity with increasing temperature. This study qualitatively characterizes the flash behavior of highly conductive HTC materials using zirconium nitride (ZrN) as an example. The effects of processing parameters (e.g., DC voltage/electrical field strength, voltage ramp rate, post-flash holding time, mechanical pressure, sample milling, and choice of electrode materials) on ZrN flash behavior are also qualitatively studied and linked to samples microstructure and hardness. It is observed that best densification was achieved using 5 min Spex-milled ZrN powder under 25 MPa of applied pressure and constant 8 V DC. The potential mechanism for ZrN FS and the similarity and difference from FS of conventional oxides like YSZ have been proposed based on experimental observations, and the directions for future research are also pointed out.

Flash Sintering↗
DOE OSTI2014

Aluminum phosphate ceramics for waste storage

The present disclosure describes solid waste forms and methods of processing waste. In one particular implementation, the invention provides a method of processing waste that may be particularly suitable for processing hazardous waste. In this method, a waste component is combined with an aluminum oxide and an acidic phosphate component in a slurry. A molar ratio of aluminum to phosphorus in the slurry is greater than one. Water in the slurry may be evaporated while mixing the slurry at a temperature of about 140-200.degree. C. The mixed slurry may be allowed to cure into a solid waste form. This solid waste form includes an anhydrous aluminum phosphate with at least a residual portion of the waste component bound therein.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

High-entropy boride–carbide ceramics by sequential boro/carbothermal synthesis

We report a dual-phase high-entropy boride/carbide ceramic with fine grain size was synthesized by a sequential boro/carbothermal process. In the first step, a Hf-Nb-Ta-Ti-Zr-containing carbide was synthesized by carbothermal reduction of oxides followed by reaction of the carbide with B4C and ZrH2 to convert part of the carbide to boride. The resulting composition was ~29 vol% high-entropy boride with an average grain size of ~1.1 µm. Solid solution formation occurred at the densification temperature of 1900°C resulting in a relative density higher than 99%. The Vickers’ hardness was 26.5 ± 1.4 GPa. This is the first report of synthesizing dual-phase boride-carbide high-entropy ceramics from carbothermally synthesized, high-entropy carbide powders.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Electrochemical grand potential-based phase-field simulation of electric field-assisted sintering

Here, an electrochemical grand potential functional was proposed to describe the sintering of an ionic ceramic green body. The resultant phase-field description enables simulation of the consolidation of an arbitrary number of granular particles and their interactions with the surrounding void phase. The model includes the effects of charged vacancies and the associated interactions between internal and applied electric fields. Defect segregation to grain boundaries is also accounted for, as well as enhanced interfacial defect mobilities. The model was parameterized for Y 2 O 3 . Simulations of two-particle systems showed that the applied electric field had an increasingly important impact on neck growth as particle size increased. A sudden rapid increase in temperature occurred for larger field strengths, which has been reported to be correlated to the onset of a flash event in flash sintering. Simulations of many particles showed that internal heat generation by Joule heating was localized at particle–particle contacts (grain boundaries), even though their conductivities were lower than nearby internal particle-void interfaces. A percolative path for ionic charge across the green body and the ceramic sintered solid was thus defined, accelerating the Joule heating process as the porosity of the green body is removed.

36 MATERIALS SCIENCE↗
DOE OSTI2018

High performance metal-supported solid oxide fuel cells with infiltrated electrodes

High power density is required to commercialize solid oxide fuel cells for vehicular applications. High performance of metal supported solid oxide fuel cells (MS-SOFCs) is achieved via catalyst composition, electrode structure, and processing optimization. The full cell configuration consists of a dense ceramic electrolyte and porous ceramic backbones (electrodes) sandwiched between porous stainless steel metal supports. The conventional YSZ electrolyte and backbones are replaced with more conductive and thinner 10Sc1CeSZ ceramics. MS-SOFCs are co-sintered in a single step and subsequently infiltrated with nanocatalysts. Five categories of cathode catalysts are screened in full cells, including: perovskites, nickelates, praseodymium oxide, binary layered composites, and ternary layered composites. Various anode compositions are also tested. The conventional LSM cathode catalyst is replaced with more active Pr 6 O 11 and the Ni content of the SDC-Ni anode is increased. The resulting cells achieve a peak power of 1.56, 2.0, and 2.85 W cm -2 at 700, 750, and 800 °C, respectively, with 3%H 2 O/H 2 as fuel and cathode exposed to air. Multiple cells show reproducible performance (P max = 1.50 ± 0.06 W cm -2 ) and OCV (1.10 ± 0.02 V). Finally, the performance is further increased with cathode exposed to pure oxygen (2.0 W cm -2 at 700 °C).

25 ENERGY STORAGE↗
DOE OSTI2015

Temperature-dependence of structural and mechanical properties of TiB{sub 2}: A first principle investigation

High temperature mechanical and thermodynamic properties of TiB{sub 2} are important to its applications as ultrahigh temperature ceramic, which were not well understood. In this study, the thermodynamic and mechanical properties of TiB{sub 2} were investigated by the combination of first principle and phonon dispersion calculations. The thermal expansion of TiB{sub 2} was anisotropic, α{sub c}/α{sub a} is nearly constant (1.46) from 300 K to 1500 K, theoretically. The origination of this anisotropy is the anisotropic compressibility. The heat capacity at constant pressure was estimated from the theoretical entropy and fitted the experimental result quite well when higher-order anharmonic effects were considered. Theoretical isentropic elastic constants and mechanical properties were calculated and their temperature dependence agreed with the existed experiments. From room temperature to 1500 K, the theoretical slope is −0.0211 GPa·K{sup −1}, −0.0155 GPa·K{sup −1}, and −0.0384 GPa·K{sup −1} for B, G, and E, respectively. Our theoretical results highlight the suitability of this method in predicting temperature dependent properties of ultrahigh temperature ceramics and show ability in selecting and designing of novel ultrahigh temperature ceramics.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2021

Applications of analytical electron microscopy to guide the design of boron carbide

Compositional analysis of boron carbide on nanometer length scales to examine or interpret atomic mechanisms, for example, solid-state amorphization or grain-boundary segregation, is challenging. This work reviews advancements in high-resolution microanalysis to characterize multiple generations of boron carbide. First, ζ-factor microanalysis will be introduced as a powerful (scanning) transmission electron microscopy ((S)TEM) analytical framework to accurately characterize boron carbide. Three case studies involving the application of ζ-factor microanalysis will then be presented: (1) accurate stoichiometry determination of B-doped boron carbide using ζ-factor microanalysis and electron energy loss spectroscopy, (2) normalized quantification of silicon grain-boundary segregation in Si-doped boron carbide, and (3) calibration of a scanning electron microscope X-ray energy-dispersive spectroscopy (XEDS) system to measure compositional homogeneity differences of B/Si-doped arc-melted boron carbides in the as-melted and annealed conditions. Overall, the improvement and application of advanced analytical tools have helped better understand processing–microstructure–property relationships and successfully manufacture high-performance ceramics.

36 MATERIALS SCIENCE↗