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Simple tools assist in setting up and welding tubes. Welder aids can be easily made to fit given tube diameter. Finished set can be used repeatedly to fix electrode-to-weld gap and mark sleeve and joint positions. Tools are readily made in tube-manufacturing plants and pay for themselves in short time in reduced labor costs and quality control: Conventional measurements are too slow for mass production and are prone to errors.
New replaceable carbon insert for deflection coil in electron-beam welder promises to decrease maintenance costs. Inserts made from materials other than carbon (not yet tried) are less expensive, thus reducing costs even further. With carbon insert, deflection coils last longer and are easier to maintain.
Detector using two whirling wires measures focus of beam in electronbeam welder. Multiple-wire beam-sampling method provides for simple nullmeter focus indication easily controlled by operator. Detector not only operates at high beam currents but eliminates need for oscilloscope.
Hot forming to restore size and shape of thin metal parts done with electron-beam welder. Work-piece heated in scanning defocused electron beam rather than conventional heat-treating furnace. Technique proved successful in straightening some thin flanges of nickel alloy and titanium.
Gains and weighting factors in vision-based controller evaluated. Report describes study of trajectory control in vision-based robotic welder. Covers evaluation of user-programmable parameters that dictate control response to perceived error in tracking weld seam.
A Weld Operator's Remote Monitoring System (WORMS) for remote viewing of manual and automatic GTA welds has been developed for use in Space Shuttle Main Engine (SSME) manufacturing. This system utilizes fiberoptics to transmit images from a receiving lens to a small closed-circuit television (CCTV) camera. The camera converts the image to an electronic signal, which is sent to a videotape recorder (VTR) and a monitor. The overall intent of this system is to provide a clearer, more detailed view of welds than is available by direct observation. This system has six primary areas of application: (1) welder training; (2) viewing of joint penetration; (3) viewing visually inaccessible welds; (4) quality control and quality assurance; (5) remote joint tracking and adjustment of variables in machine welds; and (6) welding research and development. This paper describes WORMS and how it applies to each application listed.
Use of ground-fault interrupters in 480-Vac power supplies of portable resistance welding machines proposed. Enhances safety and quality of welds by detecting damage in long power cable to portable resistance welder.
Dummy gas cup used on torch of robotic welder during programming and practice runs. Made of metal or plastic, dummy cup inexpensive and durable. Withstands bumps caused by programming errors, and is sized for special welding jobs within limited clearances. After robot satisfactorily programmed, replaced by ceramic cup of same dimensions for actual welding.
Robotic welder uses two welding heads simultaneously. Developed for assembly of "hot dog" shell on main injector for Space Shuttle main engine, concept applicable to other, similarly rounded or contoured workpieces. Opposed heads reduce distortion and stress in opposed weld joints and speed up welding operations.
Soldering device, essentially modified spot welder, melts high-melting-temperature solders without damaging plastic insulation on flat electrical cables. Solder preform rests on exposed conductor of cable, under connector pin. Electrodes press pin/preform/conductor sandwich together and supply pulse of current to melt preform, bonding pin to conductor. Anvil acts as support and heat sink. Device used to solder flexible ribbon cables to subminiature pin connectors.
Extreme weather has a direct and significant impact on buildings and infrastructure, resulting in billions of dollars of damage each year. This problem continues to grow as climate patterns change and buildings are exposed to new and different hazards than what they were designed to withstand. In order to better plan for the long-range sustainment, restoration, modernization, and eventual recapitalization of these buildings, organizations with large building portfolios, such as the U.S. Department of Defense (DoD), must have an awareness of the risks that these extreme weather events present. This research aimed to develop an approach to estimate condition loss and reduction in service life for the components of a building due to extreme weather hazards, to understand the risks that may be present in certain buildings and building systems. To achieve this objective, a damage association matrix was developed that categorizes climate hazards, the damage modes that they produce, and the individual component types impacted. This damage matrix formally links state-of-the-art climate model output, which provides projections of the probability of various climate hazards with a damage effects model that quantifies the consequence on component-level condition and service life. This method is applied to an actual portfolio of buildings in a particular geographic location and with a pre-defined component inventory that comprises the building. This approach can be aggregated to the system-, facility-, and site-level thus helping support billions of dollars in recapitalization decisions related to restoration/modernization of facilities.
The purpose of the enclosed calculations is to determine the required seismic anchorage for the relocation of the Multi-Axis SYS-MA-YLS Workstation and its auxiliary equipment into B226. Analysis of the equipment frames are excluded from the scope of this safety note; it is assumed that they are capable of transferring the load demands to the anchorage detailed in this package.
Feasibility of developing plasma electron beam welding system for earth orbiting vehicle
Device welds fine gage wire 0.001-in. in diameter. It permits welding of thermocouple junctions of the same size with straight sections adjacent to the junctions. Electrode arrangement provides constant pressure on the joint during welding while fully supporting the wires to prevent buckling or movement.
Parts are easily and quickly positioned in welding vacuum chamber with use of inexpensive thin metal-foil plate.
Generator rotates electron beam and performs other convenient functions during welding process. Device eliminates time-consuming techniques relying heavily on operator's skill. Welding speed is varied with frequency selector, and amplitudes of x- and y-axes are varied by adjusting phase shift. Both high and low-range adjustments are available, and each axis can be separately controlled. Crosshair is provided for set-up and beam alinements.
Welding force monitored in process. Electronic force gage uses strain gage on deformable member. Oscilloscope trace of welding force photographed and compared with standard trace during calibration and troubleshooting of resistance welding equipment. Adaptable to small scale resistance welding in electronics industry.
Report describes evaluation of factors influencing minimum-gap requirement for robot-welded joint. Evaluations part of series on vision-based welding-control system.