A Combined Aerosol Jet Printing and Electrodeposition Process for Fabrication of Multi-Layer Inductors and Transformers on Iron-Nitride Substrates
Explore the source record for details and available documents.
SEARCH · Engineering Papers
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.
Explore the source record for details and available documents.
Explore the source record for details and available documents.
Digital twin models are virtual representations of physical systems that use real-time data to simulate and optimize performance. This study presents the development and initial implementation of a digital twin (DT) for the electrolyzer-based hydrogen production facility at NREL's Advanced Research on Integrated Energy Systems (ARIES), focused on enhancing safety and optimizing sensor placement through physics-based simulations and metadata integration. The DT incorporates detailed facility-specific information, including component layout, leak locations, and controlled release parameters, to model hydrogen dispersion under varying environmental conditions. Using steady-state computational fluid dynamics (CFD) simulations informed by real meteorological data, such as wind speed, direction, and vertical wind profiles, the DT enables visualization of hydrogen plume behavior and spatial concentration distributions. Comparative analysis between high and low wind speed scenarios illustrates the significant influence of wind dynamics on plume shape and extent, with horizontal momentum dominating dispersion at higher speeds, while buoyancy effects become more prominent under low wind conditions. These simulations generate a rich dataset embedded within the DT, allowing users to assess potential leak outcomes and identify optimal sensor locations based on concentration thresholds. The model supports scenario-based analysis to guide safety strategies and equipment deployment for open-area hydrogen infrastructure. The digital twin thus serves as a dynamic platform for virtual prototyping, providing predictive insight into hydrogen behavior and enhancing risk-informed decision-making. This initial phase establishes a validated foundation for future integration of transient, uncontrolled leak scenarios and real-time sensor feedback, positioning the DT as a critical tool for safety design, operational planning, and adaptive monitoring in hydrogen systems. Overall, the approach demonstrates the value of combining environmental data with digital simulations to inform safer and more efficient deployment of hydrogen technologies.
The Hydrogen Component Reliability Database (HyCReD) is a collaborative project between the National Renewable Energy Laboratory, the University of Maryland, and hydrogen stakeholders to improve safety and reliability for hydrogen facilities by implementing component reliability data taxonomies that support hydrogen infrastructure failure rate analysis. The project aims to quantify failure rates of hydrogen components through high-quality data collection and analysis on root causes and maintenance needed. HyCReD provides a common database for cataloging hydrogen component failures which exists for reliability research in many other mature industries [2]. The database fills a gap for the hydrogen community by providing a scientifically rigorous approach to quantitative risk assessment (QRA), prognostic health management (PHM), and reliability-centered maintenance (RCM) analysis. High level results will be aggregated and anonymized to protect company sensitive information; detailed results will be used to help address issues of hydrogen components. These advanced analytics will support accelerated deployment of hydrogen infrastructure by enabling better: design and safety of projects (safety codes and standards development), infrastructure reliability and cost (component failure rates, maintenance protocols), and component R&D needs (robust supply chain). A key to a successful HyCReD implementation is facilitating the ease of reporting and data quality in the database that can be used for analysis. Maintenance data was a previously identified gap in initial efforts to populate and validate the database taxonomies [3]. Collection of maintenance data will be instrumental in identifying failure modes and rates, identifying incipient component failures or reduced performance, cataloging best practices for maintenance routines and methods for prognostic health management, and quantifying the risk and effect of different failure modes. Several key priorities are identified for streamlined data collection to achieve quality and detailed failure data: Applicability, Ease of Use, Accessibility, and Information Security. The HyCReD team has now begun deployment of the database to several companies and groups that have signed non-disclosure agreements to facilitate the data collection of failures in industry hydrogen refueling station infrastructure. This paper will provide an update into the process of HyCReD deployment including the development of a coding guide for facility personnel to reference and ensure data quality and consistency from one station to another as well as implementation of contextually dependent data fields of system taxonomy and formatted entries to provide ease of use. The goal is to communicate the lessons learned from the roll-out to technicians and engineers in the field, and the addition of need for high level of security to protect all stakeholders.
While aircraft account for less than 10% of United States (U.S.) transportation energy consumption, it is the only mode expected to see sustained growth in energy demand through 2050. Currently, commercially available aircraft rely heavily on either jet fuel or leaded aviation gasoline. Over the past few decades, concerns have grown over the contributing effects that greenhouse gases, which are produced from fossil fuels, have on the environment.
HyET, established in 2008, is a small business developing electro-chemical hydrogen compressors. HyET’s goals are for a low-cost, efficient, high-pressure compressor ready for market and installation into hydrogen infrastructure stations servicing mobile fuel cell applications. NLR has been working on hydrogen infrastructure research for over a decade and includes electrolyzer production via electrolysis, storage, compression, dispensing, safety, and performance validation. Accelerating technologies into the marketplace is one goal of NLR’s hydrogen research. Therefore, HyET and NLR have teamed up to provide one year of support for HyET’s modeling and small-scale experiments optimization efforts for HyET’s next-generation electro-chemical compressor.
The NREL Hydrogen sensor laboratory aims to ensure that hydrogen sensor technology is available to meet end-user needs and to foster the proper use of sensors by advancing next generation sensing and analysis techniques, supporting codes and standards development, and improving component reliability systems.
The focus of this report is the characterization of an unirradiated as-built fuel element from the Experimental Breeder Reactor II (EBR-II) Mark IV driver fuel design. The fuel in this element is a metallic uranium-zirconium alloy, and the cladding material is HT9 stainless steel. Both the metallic fuel and cladding materials are characterized, including chemical composition, grain size, morphology, phase composition, precipitate composition, crystallography, density, and hardness.
This report was written as part of the TerraPower Cooperative Research and Development Agreement No. 11-CR-19 with Idaho National Laboratory. TerraPower provided the funding. An as-fabricated fuel element from the Fast Flux Test Facility MFF-5 experiment was sectioned and analyzed for material properties. Results reported include phase characterization, microstructural analysis, density, microhardness, and chemical composition.
The 2026 AMMT program review meeting will cover work completed to-date in the 2026 fiscal year. This overview presentation introduces the neutron irradiation and corrosion work done under the environmental effects area
As governments and non-state actors strive to minimize global warming, a primary strategy is the decarbonization of power systems which will require a massive increase in renewable electricity generation. Leading energy agencies forecast a doubling of global hydropower capacity as part of that necessary expansion of renewables. While hydropower provides generally low-carbon generation and can integrate variable renewables, such as wind and solar, into electrical grids, hydropower dams are one of the primary reasons that only one-third of the world’s major rivers remain free-flowing. This loss of free-flowing rivers has contributed to dramatic declines of migratory fish and sediment delivery to agriculturally productive deltas. Further, the reservoirs behind dams have displaced tens of millions of people. Thus, hydropower challenges the world’s efforts to meet climate targets while simultaneously achieving other Sustainable Development Goals. In this paper, we explore strategies to achieve the needed renewable energy expansion while sustaining the diverse social and environmental benefits of rivers. These strategies can be implemented at scales ranging from the individual project (environmental flows, fish passage and other site-level mitigation) to hydropower cascades to river basins and regional electrical power systems. While we review evidence that project-level management and mitigation can reduce environmental and social costs, we posit that the most effective scale for finding balanced solutions occurs at the scale of power systems. We further hypothesize that the pursuit of solutions at the system scale can also provide benefits for investors, developers and governments; evidence of benefits to these actors will be necessary for achieving broad uptake of the approaches described in this paper. We test this hypothesis through cases from Chile and Uganda that demonstrate the potential for system-scale power planning to allow countries to meet low-carbon energy targets with power systems that avoid damming high priority rivers (e.g., those that would cause conflicts with other social and environmental benefits) for a similar system cost as status quo approaches. We also show that, through reduction of risk and potential conflict, strategic planning of hydropower site selection can improve financial performance for investors and developers, with a case study from Colombia.
Achieving decarbonization goals to address global climate change and increasing energy needs requires significant continued investments in solar energy. The expansion of utility-scale solar development across the globe has increased the pressure on land resources for energy generation and other land uses (e.g., agriculture, biodiversity conservation). To address this growing issue, greater emphasis has been placed on solar development strategies that maximize the benefits of solar energy generation and multiple ecosystem services, such as the development of agrivoltaics systems that co-locate solar energy production and various forms of conservation and agricultural land uses. The purpose of this paper is to systematically synthesize the potential ecosystem services of agrivoltaics and summarize how these development strategies could address several United Nations Sustainable Development Goals (SDGs). Our review will focus on four broad potential ecosystem services of agrivoltaics: (1) energy and economic benefits; (2) agricultural provisioning services of food production and animal husbandry; (3) biodiversity conservation; and (4) regulating ecosystem services such as carbon sequestration and water and soil conservation. In particular, we will highlight the state of the science, challenges, and knowledge gaps that represent opportunities for further study to better understand how solar energy deployment can facilitate sustainable development.
Serial femtosecond crystallography (SFX) data were recorded at the European X-ray free-electron laser facility (EuXFEL) with protein microcrystals delivered via a microscopic liquid jet. An XFEL beam striking such a jet may launch supersonic shock waves up the jet, compromising the oncoming sample. To investigate this efficiently, we employed a novel XFEL pulse pattern to nominally expose the sample to between zero and four shock waves before being probed. Analyzing hit rate, indexing rate, and resolution for diffraction data recorded at MHz pulse rates, we found no evidence of damage. Notably, however, this conclusion could only be drawn after careful identification and assimilation of numerous interrelated experimental factors, which we describe in detail. Failure to do so would have led to an erroneous conclusion. Femtosecond photography of the sample-carrying jet revealed critically different jet behavior from that of all homogeneous liquid jets studied to date in this manner.
With bolometric luminosities exceeding 10 48 erg s -1 , powerful jets, and supermassive black holes at their center, MeV blazars are some of the most extreme sources in the universe. Recently, the Fermi-Large Area Telescope detected five new γ-ray emitting MeV blazars beyond redshift z = 3.1. With the goal of precisely characterizing the jet properties of these extreme sources, we started a multiwavelength campaign to follow them up with joint Nuclear Spectroscopic Telescope Array, Swift, and the Southeastern Association for Research in Astronomy’s optical telescopes. We observe six high-redshift quasars, four of them belonging to the new γ-ray emitting MeV blazars. Thorough X-ray analysis reveals spectral flattening at soft X-ray for three of these objects. The source NVSS J151002+570243 also shows a peculiar rehardening of the X-ray spectrum at energies E > 6 keV. Adopting a one-zone leptonic emission model, this combination of hard X-rays and γ-rays enables us to determine the location of the Inverse Compton peak and to accurately constrain the jet characteristics. In the context of the jet-accretion disk connection, we find that all six sources have jet powers exceeding accretion disk luminosity, seemingly validating this positive correlation even beyond z > 3. Our six sources are found to have 10 9 M ⊙ black holes, further raising the space density of supermassive black holes in the redshift bin z = [3, 4].
The uncharted territory of the high-redshift (z ≳ 3) universe holds the key to understanding the evolution of quasars. In an attempt to identify the most extreme members of the quasar population, that is, blazars, we have carried out a multiwavelength study of a large sample of radio-loud quasars beyond z = 3. Our sample consists of nine γ-ray-detected blazars and 133 candidate blazars selected based on the flatness of their soft X-ray spectra (0.3–10 keV photon index $\leqslant$ 1.75), including 15 with Nuclear Spectroscopic Telescope Array (NuSTAR) observations. The application of the likelihood profile stacking technique reveals that the high-redshift blazars are faint γ-ray emitters with steep spectra. The high-redshift blazars host massive black holes ($\langle$log M BH , M$\bigodot$ $\rangle$> 9) and luminous accretion disks ($\langle$L disk $\rangle$ > 10 46 erg s -1 ). Their broadband spectral energy distributions are found to be dominated by high-energy radiation, indicating their jets are among the most luminous ones. Focusing on the sources exhibiting resolved X-ray jets (as observed with the Chandra satellite), we find the bulk Lorentz factor to be larger with respect to other z > 3 blazars, indicating faster moving jets. In this paper, we conclude that the presented list of high-redshift blazars may act as a reservoir for follow-up observations, such as with NuSTAR, to understand the evolution of relativistic jets at the dawn of the universe.
We study massive black holes at the centers of galaxies that can launch powerful wide-angle winds that, if sustained over time, can unbind the gas from the stellar bulges of galaxies. These winds may be responsible for the observed scaling relation between the masses of the central black holes and the velocity dispersion of stars in galactic bulges. Propagating through the galaxy, the wind should interact with the interstellar medium creating a strong shock, similar to those observed in supernovae explosions, which is able to accelerate charged particles to high energies. In this work we use data from the Fermi Large Area Telescope to search for the γ-ray emission from galaxies with an ultrafast outflow (UFO): a fast (v ~0.1 c), highly ionized outflow, detected in absorption at hard X-rays in several nearby active galactic nuclei (AGN). Adopting a sensitive stacking analysis we are able to detect the average γ-ray emission from these galaxies and exclude that it is due to processes other than UFOs. Moreover, our analysis shows that the γ-ray luminosity scales with the AGN bolometric luminosity and that these outflows transfer ~0.04% of their mechanical power to γ-rays. Interpreting the observed γ-ray emission as produced by cosmic rays (CRs) accelerated at the shock front, we find that the γ-ray emission may attest to the onset of the wind–host interaction and that these outflows can energize charged particles up to the transition region between galactic and extragalactic CRs.
Abstract The immense power of gamma-ray bursts (GRBs) makes them ideal probes of the early universe. By using absorption lines in the afterglows of high-redshift GRBs, astronomers can study the evolution of metals in the early universe. With an understanding of the nature of GRB progenitors, the rate and properties of GRBs observed at high redshift can probe the star formation history and the initial mass function of stars at high redshift. This paper presents a detailed study of the dependence on metallicity and mass of the properties of long-duration GRBs under the black hole accretion disk paradigm to predict the evolution of these properties with redshift. These models are calibrated on the current GRB observations and then used to make predictions for new observations and new missions (e.g., the proposed Gamow mission) studying high-redshift GRBs.
Cosmic multimessenger backgrounds include relic diffuse components created in the early universe and contributions from individual sources. Here, we study both type Ia supernovae (SNe Ia) and core-collapse supernovae (CCSNe) contributions to the diffuse neutrino and gamma-ray backgrounds in the MeV regime referred to as DSNB and DSGB respectively. We show that the diffuse SN Ia background is 10 6 times lower (for $\overline{v}_e$) than the CCSN background making it negligible. Our predicted DSNB $\overline{v}_e$ flux at earth in the 19.3–32 MeV regime is 0.36 ν cm -2 s -1 . We also find that the DSNB flux in the energy range from 11.3 to 32 MeV varies by +29% with a change in the SFRD model from Madau & Fragos which yielded a minimum predicted flux, to the extragalactic background light reconstruction model (maximum predicted flux). The diffuse SN Ia gamma-ray background and its dependence on the progenitor supernova delay time distribution are also evaluated. Furthermore, we address the origin of the CGB (Cosmic Gamma-ray Background) in the 0.1–7 MeV regime by adding contributions from sources such as SNe Ia, CCSNe, radio-quiet Active Galactic Nuclei, Flat spectrum radio quasars (FSRQs) and Neutron star—neutron star mergers. We find that our modeled background (including uncertainties) matches the observed CGB above 1.0 MeV, but is a factor ≈2 lower than the observed flux in the 0.1–1.0 MeV range, highlighting the need for future MeV missions to establish the CGB spectrum more reliably, and to possibly identify additional sources or even source classes in the underexplored MeV band.