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At least 307 records · Page 17

Fiber-Reinforced Superalloys For Rocket Engines

Report discusses experimental studies of fiber-reinforced superalloy (FRS) composite materials for use in turbine blades in rocket engines. Intended to withstand extreme conditions of high temperature, thermal shock, atmospheres containing hydrogen, high cycle fatigue loading, and thermal fatigue, which tax capabilities of even most-advanced current blade material - directionally-solidified, hafnium-modified MAR M-246 {MAR M-246 (Hf) (DS)}. FRS composites attractive combination of properties for use in turbopump blades of advanced rocket engines at temperatures from 870 to 1,100 degrees C.

Lewis, Jack R.↗

Investigation of the Structural Damping of a Full-scale Airplane Wing

An investigation to determine the structural damping characteristics of a full-scale airplane wing was conducted by the shock-excitation method wherein the wing was loaded to a predetermined deflection and the load suddenly released. The test specimen vibrated at its fundamental bending frequency of 1.69 cycles per second. Only the first 2 or 3 cycles showed any indication of a higher frequency being superimposed upon the fundamental bending frequency. The damping was found to increase from about 0.002 to critical at an amplitude of vibration of plus and minus 0.05 inch to approximately 0.006 of critical at an amplitude of + or - 5 inches.

LOADS AND STRESSES, STRUCTURAL - DYNAMIC↗

Design Exploration of a Slotted-Wing Common Research Model

A knowledge-based aerodynamic design method, Constrained Direct Iterative Surface Cur-vature (CDISC), has been leveraged for the computational design exploration of a Common Research Model with Reduced-Sweep and Slotted Wings (CRMRS-SW). Cruise-slotted-wing airfoils include a slot near the trailing edge of a main airfoil component to introduce stream air to the low-momentum, upper-surface boundary layer on a flap airfoil component with the goal of allowing for a more aft loading, relative to supercritical airfoils, without shock-induced separation. Ultimately, the cruise slotted wing is a passive technology that allows for an in-crease in the drag divergence Mach number and/or an increase in aerodynamic efficiency at agiven cruise condition. These aerodynamic benefits may be realized at the vehicle level through a trade space that includes the following design options: increasing cruise Mach number, in-creasing wing thickness, decreasing wing sweep, increasing lift coefficient and/or decreasing drag coefficient. The present study aimed to evaluate the slotted-wing concept’s potential as adrag-saving technology in application to a single-aisle transonic transport aircraft at a given cruise condition. The CDISC design method was used to develop a better understanding of the slotted-wing design variables that have a significant impact on the variability in aircraft drag and leverage this newly-developed knowledge to quantify the aerodynamic performance benefits enabled by the cruise slotted wing.

Brett R. Hiller↗

Comprehensive Structural Dynamic Analysis of the SSME/AT Fuel Pump First-Stage Turbine Blade

A detailed structural dynamic analysis of the Pratt & Whitney high-pressure fuel pump first-stage turbine blades has been performed to identify the cause of the tip cracking found in the turbomachinery in November 1997. The analysis was also used to help evaluate potential fixes for the problem. Many of the methods available in structural dynamics were applied, including modal displacement and stress analysis, frequency and transient response to tip loading from the first-stage Blade Outer Gas Seals (BOGS), fourier analysis, and shock spectra analysis of the transient response. The primary findings were that the BOGS tip loading is impulsive in nature, thereby exciting many modes of the blade that exhibit high stress at the tip cracking location. Therefore, a proposed BOGS count change would not help the situation because a clearly identifiable resonance situation does not exist. The recommendations for the resolution of the problem are to maintain the existing BOGS count, eliminate the stress concentration in the blade due to its geometric design, and reduce the applied load on the blade by adding shiplaps in the BOGS.

Brown, A. M.↗

Distributed Aerodynamic Sensing and Processing Toolbox

A Distributed Aerodynamic Sensing and Processing (DASP) toolbox was designed and fabricated for flight test applications with an Aerostructures Test Wing (ATW) mounted under the fuselage of an F-15B on the Flight Test Fixture (FTF). DASP monitors and processes the aerodynamics with the structural dynamics using nonintrusive, surface-mounted, hot-film sensing. This aerodynamic measurement tool benefits programs devoted to static/dynamic load alleviation, body freedom flutter suppression, buffet control, improvement of aerodynamic efficiency through cruise control, supersonic wave drag reduction through shock control, etc. This DASP toolbox measures local and global unsteady aerodynamic load distribution with distributed sensing. It determines correlation between aerodynamic observables (aero forces) and structural dynamics, and allows control authority increase through aeroelastic shaping and active flow control. It offers improvements in flutter suppression and, in particular, body freedom flutter suppression, as well as aerodynamic performance of wings for increased range/endurance of manned/ unmanned flight vehicles. Other improvements include inlet performance with closed-loop active flow control, and development and validation of advanced analytical and computational tools for unsteady aerodynamics.

Brenner, Martin↗

Effects of variables upon pyrotechnically induced shock response spectra, part 2

Throughout the aerospace industry, large variations of 50 percent (6 dB) or more in shock response spectra (SRS) derived from pyrotechnic separation events continue to be reported from actual spaceflight data and from laboratory tests. As a result of these variations, NASA funded a research program for 1984 through 1986. The purpose of the 1984 through 1986 project was to analyze variations in pyrotechnically induced SRS and to determine if and to what degree manufacturing and assembly variables and tolerances, distance from the shock source, data acquisition instrumentation, and shock energy propagation affect the SRS. Sixty-four free-free boundary plate tests were performed. NASA funded an additional study for 1987 through 1988. This paper is a summary of the additional study. The purpose was to evaluate shock dissipation through various spacecraft structural joint types, to evaluate shock variation for various manufacturing and assembly variables on clamped boundary test plates, and to verify data correction techniques. Five clamped boundary plate tests investigated manufacturing and assembly variables and mass loading effects. Six free-free boundary plate tests investigated shock dissipation across spacecraft joint structures.

Smith, James Lee↗

To what extent is mass loading responsible for the Venus bowshock precursor?

Significant ion and electron flux enhancements immediately upstream of the Venus bow shock were observed by the Electron Temperature Probe on the Pioneer Venus Orbiter. It is shown that mass loading of the solar wind by oxygen ions accounts for only about 10 percent of the observed effect.

Fontheim, Ernest G.↗

A new computational model for the prediction of mass loading phenomena for solar wind interactions with cometary and planetary ionospheres

The modified gasdynamic convected-magnetic-field MHD model developed by Spreiter and Stahara (1980) to simulate the supersonic flow of the solar wind past planetary magnetoionospheres is extended to account for cases (such as Venus and comets) in which significant numbers of neutral atmospheric atoms become ionized in the surrounding flow and add to its momentum, energy, and mass. The mathematical model and the solution procedures for the nose and tail regions are explained; typical computational grids are shown; and numerical results for a comet and for the Venus ionosheath and bow shock are presented graphically. It is found that the bow shock weakens and moves further upstream of the obstacle as mass loading is increased and the flow upstream of the bow shock becomes more compressed.

Stahara, Stephen S.↗

Interplanetary magnetic field control of the Mars bow shock - Evidence for Venuslike interaction

The Mars bow shock location and shape have been determined by examining the Phobos spacecraft magnetometer data. Observations show that the position of the terminator bow shock varies with interplanetary magnetic field orientation in the same way as at Venus. The shock is farthest from Mars in the direction of the interplanetary electric field, consistent with the idea that mass loading plays an important role in the solar wind interaction with Mars. The shock cross section at the terminator plane is asymmetric and is controlled by the interplanetary magnetic field. The shock is farther from Mars during solar maximum. Thus the solar wind interaction with Mars appears to be Venuslike, with a magnetic moment too small to affect significantly the solar wind interaction.

Zhang, T. L.↗

Shock Mounting for Heavy Machines

Elastomeric bearings eliminate extraneous forces. Rocket thrust transmitted from motor to load cells via support that absorbs extraneous forces so they do not affect accuracy of thrust measurements. Adapter spoked cone fits over forward end of rocket motor. Shock mounting developed for rocket engines under test used as support for heavy machines, bridges, or towers.

Thompson, A. R.↗

Measurement and analysis of force-time outputs of pyrotechnic nuts

The dynamic loadings produced by two standard pyrotechnic nuts were compared with loadings produced by four recently developed low-shock nuts. The nuts were manufactured by separate contractors. Each nut was given a number designation, the number having no special significance. The results show that the use of the Hopkinson bar to measure force-time outputs of the nuts at stud and housing sides aided greatly in understanding the events occurring in the nuts. Acceleration data appear to be dependable, for the most part, but of more limited value. The low-shock designs show considerable improvement over the standard designs above 4,000 Hz when the results are plotted in shock spectrum form. They involve some penalties with regard to weight and cost.

Neubert, V. H.↗

Cleaving machine for hard crystals

Hard crystalline materials such as lithium fluoride (LiF) are cleaved in thin sections by semiautomatic machine. Yield of undistorted LiF crystals is almost 100 percent, even when cleaved section is only 1/32 inch thick. Machine contains spring-activated hammer that limits penetration of blade and controls shock that cleaves crystal. Fixture with spring-loaded clamps precisely locates and holds crystal, restraining it in ideal position for cleaving. Crystal then splays apart.

Benedicto, J. S. J.↗

Seismic Analysis Capability in NASTRAN

Seismic analysis is a technique which pertains to loading described in terms of boundary accelerations. Earthquake shocks to buildings is the type of excitation which usually comes to mind when one hears the word seismic, but this technique also applied to a broad class of acceleration excitations which are applied at the base of a structure such as vibration shaker testing or shocks to machinery foundations. Four different solution paths are available in NASTRAN for seismic analysis. They are: Direct Seismic Frequency Response, Direct Seismic Transient Response, Modal Seismic Frequency Response, and Modal Seismic Transient Response. This capability, at present, is invoked not as separate rigid formats, but as pre-packaged ALTER packets to existing RIGID Formats 8, 9, 11, and 12. These ALTER packets are included with the delivery of the NASTRAN program and are stored on the computer as a library of callable utilities. The user calls one of these utilities and merges it into the Executive Control Section of the data deck to perform any of the four options are invoked by setting parameter values in the bulk data.

Butler, T. G.↗

Oxygen ionization rates at Mars and Venus - Relative contributions of impact ionization and charge exchange

Oxygen ion production rates above the ionopauses of Venus and Mars are calculated for photoionization, charge exchange, and solar wind electron impact ionization processes. The latter two require the use of the Spreiter and Stahara (1980) gas dynamic model to estimate magnetosheath velocities, densities, and temperatures. The results indicate that impact ionization is the dominant mechanism for the production of O(+) ions at both Venus and Mars. This finding might explain both the high ion escape rates measured by Phobos 2 and the greater mass loading rate inferred for Venus from the bow shock positions.

Zhang, M. H. G.↗

Turbomachinery Course

In this viewgraph presentation, information and diagrams are provided on rocket engine turbopumps. These turbomachines are highly complex and have several unique features: (1) They are generally very high power density machines; (2) They experience high fluid dynamic loads; (3) They are exposed to severe thermal shocks in terms of rapid starts and stops and extremely high heat transfer coefficients; (4) They have stringent suction performance requirements to minimize tank weight; (5) Their working fluids significantly impact the design: oxidizers are generally explosive, they afford almost no lubrication for bearings and seals, some fuels can degrade material properties, cryogenics result in severe thermal gradients; (6) Their life requirements are short relative to other turbomachines in that there are hundreds of cycles and a few hours of operation for reusable systems. The design of rocket engine turbomachines is a systems engineering challenge because multiple engineering disciplines must be integrated to deal with issues pertaining to stress, structural dynamics, hydrodynamics, aerodynamics, thermodynamics, and materials and process selection.

Stinson, Henry↗

Human System Risk Changes in 2021

The Human System Risk Board (HSRB) has the overall responsibility for tracking the evolution of the top ~30 human system risks that it has identified to be associated with human spaceflight. As part of this process, the Board is charged with maintaining a consistent, integrated process to mitigate those risks, and developing evidence-based risk posture recommendations. Risks are re-evaluated in a Continuous Risk Management (CRM) process. This session will summarize the risk posture changes that have occurred in the last year and what high level research, performance, and epidemiologic data have informed those changes. Human System Risks updated in 2021 include: Dynamic Loads, Sensorimotor, EVA, Crew Egress, Behavioral Medicine, Electrical Shock, Human System Integration Architecture (HSIA), Toxic Exposure, Bone Fracture, Cardiovascular, Medical Conditions, Renal Stone, CO2 Exposure, and Pharmacology.

Mary Van Baalen↗

Unsteady Euler analysis of the flowfield of a propfan at an angle of attack

The paper examines the effects of angle of attack of a propfan on the blade loading and details of the flowfield by solving the unsteady three-dimensional Euler equations. The configuration considered is the SR7L propeller at cruise condition and the inflow angles considered are 4.6, 1.6 and -0.4 deg. The results indicate that the blade response is nearly sinusoidal at low inflow angles (1.6 and -0.4 deg) and significant deviations from sinusoidal behavior occur at an inflow angle of 4.6 deg due to the presence of strong shocks on both suction and pressure surfaces of the blade. The detailed flow in the blade passages shows that a shock formed on the suction surface during the highly loaded portion of the revolution extends across the passage to the pressure surface. An increase in inflow angle results in an increase in blade loading on the down-going side and a decrease in loading on the up-going side.

Nallasamy, M.↗

Numerical Simulations of Mass Loading in the Solar Wind Interaction with Venus

Numerical simulations are performed in the framework of nonlinear two-dimensional magnetohydrodynamics to investigate the influence of mass loading on the solar wind interaction with Venus. The principal physical features of the interaction of the solar wind with the atmosphere of Venus are presented. The formation of the bow shock, the magnetic barrier, and the magnetotail are some typical features of the interaction. The deceleration of the solar wind due to the mass loading near Venus is an additional feature. The effect of the mass loading is to push the shock farther outward from the planet. The influence of different values of the magnetic field strength on plasma evolution is considered.

Murawski, K.↗