Development of liquid oxygen/liquid hydrogen thrust chamber for the M-1 engine
Design and performance of liquid oxygen-liquid hydrogen thrust chamber for M-1 engine
Barsotti, R. J.↗
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The water-cryogen heat exchanger
Heat exchanger, using water as heat medium, converts liquid hydrogen to gaseous hydrogen at a very high rate. Possible applications include treatment of liquified natural gas in cities to bring the gas on-line quickly, conversion of liquid oxygen and liquid nitrogen for steel mills, and high volume inert purging.
Bartlit, J. R.↗
Seal material development program, Phase 1 Final report
Polymer materials for sealing liquid oxygen and liquid hydrogen propulsion systems
Source record↗
Skylab status report.
The laboratory will be launched on Apr. 30, 1973, aboard a Saturn V vehicle. Approximately twenty-three and a half hours later the first crew will be launched in a command and service module aboard a Saturn IB launch vehicle. The laboratory will consist of modules. The orbital workshop (OWS) is made from the liquid oxygen and liquid hydrogen tanks of a Saturn S-IVB third stage. The OWS contains the living quarters and two experiments areas. The airlock sits on top of the OWS and contains the controls and hatch for the extra-vehicular activity.
Conrad, C., Jr.↗
Space Shuttle External Tank.
During the quarter hour of its operational life, the External Tank must provide the propellants and propellant conditioning for the Orbiter Main Engines, provide the structural support for the two Solid Rocket Boosters, withstand the natural and induced environments, and effect a safe disposal. The External Tank is twice the size of the S-II Stage used in the Saturn V Booster for the Apollo and Skylab Spacecrafts. The External Tank is 182 feet long, 27 feet in diameter, and carries 1,700,000 pounds of liquid oxygen and liquid hydrogen propellants. The Shuttle System configuration and the interaction of the system elements pose an intricate system sensitivity which must be analyzed to establish the performance and sizing requirements for the External Tank.
Zoller, L. K.↗
Centaur propellant acquisition system
The desirability of replacing the hydrogen peroxide settling system of the Centaur D-1S with a capillary acquisition system was evaluated. A comprehensive screening was performed to select the most promising capillary device fluid acquisition, thermal conditioning, and fabrication techniques. Refillable start baskets and bypass feed start tanks were selected for detailed design. Critical analysis areas were settling and refilling, start sequence development with an initially dry boost pump, and cooling the fluid delivered to the boost pump to provide the necessary net positive suction head (NPSH). Design drawings were prepared for start basket and start tank concepts for both the liquid oxygen and liquid hydrogen tanks. System comparisons indicated that the start baskets using wicking flow for thermal conditioning, and thermal subcooling for providing boost pump NPSH, are the most desirable systems for future Centaur acquisition system development.
Blatt, M. H.↗
A rapid method for optimization of the rocket propulsion system for single-stage-to-orbit vehicles
A rapid analytical method for the optimization of rocket propulsion systems is presented for a vertical take-off, horizontal landing, single-stage-to-orbit launch vehicle. This method utilizes trade-offs between propulsion characteristics affecting flight performance and engine system mass. The performance results from a point-mass trajectory optimization program are combined with a linearized sizing program to establish vehicle sizing trends caused by propulsion system variations. The linearized sizing technique was developed for the class of vehicle systems studied herein. The specific examples treated are the optimization of nozzle expansion ratio and lift-off thrust-to-weight ratio to achieve either minimum gross mass or minimum dry mass. Assumed propulsion system characteristics are high chamber pressure, liquid oxygen and liquid hydrogen propellants, conventional bell nozzles, and the same fixed nozzle expansion ratio for all engines on a vehicle.
Eldred, C. H.↗
The Space Shuttle
The Space Transportation System (STS) consisting of the Space Shuttle, Spacelab and the Upper Stages is described, together with the Shuttle's projected missions, test programs and costs. The Orbiter, due to be launched late in 1979, is roughly the size of a DC-9, with weight dry empty of about 75,000 kg, and is reusable, as are the two external fuel tanks. The shape and size of the cargo bay (unobstructed cylindrical compartment, 4.6 m in diameter and 18.3 m long), the engine structure (three rocket engines, fueled by liquid oxygen and liquid hydrogen, each capable of developing 1,668,080 N of thrust), the atmospheric condition in the Orbiter's cabin at sea level pressure, the surface insulation material of coated silica-fiber tiles and reinforced carbon-carbon material with a protection capability of up to 1650 C are discussed in detail. The Spacelab, designed by ESA to fit in the Orbiter's cargo bay for scientific research, and the Upper Stages, intended for inserting payloads in high-energy earth orbits, are also analyzed, as are the two-frequency band communication systems and the on board hardware.
Malkin, M. S.↗
Force Augmentation for Relief Valve
Simple design change for poppet relief valve enables flow through valve to exert additional force to help keep valve open. Although originally intended for relief valves for liquid oxygen and liquid nitrogen in Space Shuttle orbiter, concept is applicable to pressure-or flow-actuated valves for wide range of fluids and temperatures.
Luger, J.↗
Cryogenic orbit transfer vehicle
Studies determined that shuttle optimized design, allowing the large space system and transfer vehicle in one shuttle flight, greatly reduces transportation costs and minimizes orbital operations. Careful attention to design resulted in efficient payload packaging. A minimum volume, high energy (liquid oxygen and liquid hydrogen) transfer vehicle is described that allows maximum volume for the payload in the orbiter cargo bay.
Ketchum, W. J.↗
The Variable Polarity Plasma Arc Welding Process: Its Application to the Space Shuttle External Tank
This report describes progress in the implementation of the Variable Polarity Plasma Arc Welding (VPPAW) process at the External Tank (ET) assembly facility. Design allowable data has been developed for thicknesses up to 1.00 in. More than 24,000 in. of welding on liquid oxygen and liquid hydrogen cylinders has been made without an internal defect.
Nunes, A. C., Jr.↗
Integratable propulsion systems for the Space Station
Oxygen/hydrogen propulsion system options for space station orbit maintenance and attitude control were developed and evaluated relative to monopropellant and storable bipropellant propulsion systems. Space station propulsion requirements were analyzed with reference to such considerations as station size, altitude, power, crew size, and orbit transfer vehicle and orbital maneuvering vehicle servicing requirements. The evolutionary growth of oxygen/hydrogen bipropellant propulsion as an integral part of several interrelated space station functions, e.g., life support, power, and thermal management was considered. Propellant resupply evolves from resupply based on transport of liquid oxygen and liquid hydrogen to water. The advantages of the operation of the space station based on an oxygen/hydrogen economy are presented and discussed.
Rosenberg, S. D.↗
Origin and development of ablator for Space Shuttle external tank
The Space Shuttle External Tank (ET) represents the largest element of the Space Shuttle transportation system. The ET is the fuel tank which contains cryogenic propellants, including liquid oxygen and liquid hydrogen. The task of providing a suitable Thermal Protection System (TPS) which is mass producible for the ET represented a challenge for the aerospace industry. The difficulties were compounded by stringent insulation and ablation requirements for the materials to maintain their integrity over a wide range of operating temperatures during prelaunch and ascent. Attention is given to the configuration of the Space Shuttle system, the configuration of the external tank, the initial ET TPS concept, TPS materials and processes concepts, design rationale, TPS materials structural considerations, material and processes development, development tests, material/process verification, and flight results.
Ronquillo, L.↗
Design concept for LOX/hydrocarbon tripropellant booster engine
The design concept for a LOX/hydrocarbon tripropellant booster engines is discussed. The engine design is for the gas generator cycle with liquid methane, liquid oxygen, and liquid hydrogen as propellants, the latter greatly reducing risks associated with the high-pressure reusable hydrocarbon booster engines. The design features high combustion stability and high efficiency. The excellent cooling capability of liquid hydrogen was established in several operational engine designs. Multiple design diagrams are included.
Visek, W. A., Jr.↗
Rotor self-lubricating axial stop
A series of lubricating plugs is located in the stationary backup face adjacent to the axial stop face of a rotating impeller mounted in a turbopump for pumping liquid oxygen or liquid hydrogen. The stop face and the backup face are those surfaces which engage when the axial load on the impeller exceeds the load balancing capability. The plugs have a truncated conical configuration so as to be trapped in the backup face, and are placed at varying radii on the face to provide complete surface lubrication. The plugs may be formed from Teflon, Kel-F or bronze filled Teflon.
Blount, Dale H.↗
Mass budget for mining the moons of Mars
The mass budget is detailed for system architectures that use rocket fuels of propellants derived from Deimos and Phobos to transport 10000 ton payloads of exofuel (exoatmospheric fuels) or exomass (exoatmospheric mass) to earth orbits. A point design for the system architecture is used that includes a self-sustaining cycle, which requires no materials from earth, and an infrastructure, which must be emplaced to start the cycle. Both the use of steam rockets and the use of liquid oxygen and liquid hydrogen is examined. It is shown that a system delivering 10000 tons of payload to a highly elliptical earth orbit requires approximately 23000 tons of water for use by nuclear heated steam rockets to effect completely propulsive, round trip maneuvers. It is also shown that about 8000 tons will be available for sale at low earth orbit, each cycle, and that the number of cycles can number in the tens before critical components are replaced.
Zuppero, Anthony↗
Cryogenic combustion laboratory
The objective is to establish a major experimental laboratory for studying fundamental processes such as mixing and combustion under liquid rocket engine conditions. The capability of this laboratory will include operation using a variety of fuel and oxidizer systems including liquid oxygen and liquid hydrocarbons. In addition to providing the proper facilities for supplying and controlling these fuels and oxidizers, a specific effort is being made to provide a state-of-the-art diagnostic capability for combustion measurements. In particular, optical and laser-based techniques are being emphasized for measurements of species, velocities, and spray characteristics.
Santoro, R. J.↗
Investigative techniques used to locate the liquid hydrogen leakage on the Space Shuttle Main Propulsion System
Standard leak detection methods at ambient temperature have been developed in order to prevent excessive leakage from the Space Shuttle liquid oxygen and liquid hydrogen Main Propulsion System. Unacceptable hydrogen leakage was encountered on the Columbia and Atlantis flight vehicles in the summer of 1990 after the standard leak check requirements had been satisfied. The leakage was only detectable when the fuel system was exposed to subcooled liquid hydrogen during External Tank loading operations. Special instrumentation and analytical tools were utilized during a series of propellant tanking tests in order to identify the sources of the hydrogen leakage. After the leaks were located and corrected, the physical characteristics of the leak sources were analyzed in an effort to understand how the discrepancies were introduced and why the leakage had evaded the standard leak detection methods. As a result of the post-leak analysis, corrective actions and leak detection improvements have been implemented in order to preclude a similar incident.
Hammock, William R., Jr.↗