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At least 1,801 records · Page 100

Fatigue degradation in compressively loaded composite laminates

The effect of imbedded delaminations on the compression fatigue behavior of quasi-isotropic, T300/5208, graphite/epoxy laminates was investigated. Teflon imbedments were introduced during panel layup to create delaminations. Static and constant amplitude (R=10, omega = 10 Hz) fatigue tests were conducted. S-N data and half life residual strength data were obtained. During static compression loading, the maximum deflection of the buckled delaminated region was recorded. Under compression fatigue, growth of the imbedded delamination was identified as the predominant failure mode in most of the test cases. Specimens that exhibited others failures had a single low stiffness ply above the Teflon imbedment. Delamination growth during fatigue was monitored using DIB enhanced radiography. In specimens with buried delaminations, the dye penetrant (DIB) was introduced into the delaminated region through a minute laser drilled hole, using a hypodermic needle. A low kV, microfocus, X-ray unit was mounted near the test equipment to efficiently record the cyclic growth of buried delaminations on Polaroid film.

Ramkumar, R. L.↗

SAW Sensor for Fastener Failure Detection

The proof of concept for using surface acoustic wave (SAW) strain sensors in the detection of aircraft fastener failures is demonstrated. SAW sensors were investigated because they have the potential for the development of passive wireless systems. The SAW devices employed four orthogonal frequency coding (OFC) spread spectrum reflectors in two banks on a high temperature piezoelectric substrate. Three SAW devices were attached to a cantilever panel with removable side stiffeners. Damage in the form of fastener failure was simulated by removal of bolts from the side stiffeners. During testing, three different force conditions were used to simulate static aircraft structural response under loads. The design of the sensor, the panel arrangement and the panel testing results are reported. The results show that the sensors successfully detected single fastener failure at distances up to 54.6 cm from the failure site under loaded conditions.

Wilson, W. C.↗

Static and dynamic load measurements in aerospace decelerator canopy fabrics with metal foil strain gages.

A test program was conducted to determine the feasibility of using conventional metal foil strain gages to measure load-time relationships on thin fabric membranes while these membranes were loaded under simulated aerodynamic decelerator conditions. Uniaxial and biaxial tests were made at fabric strain levels up to about 10%. Loadings were made both statically and dynamically, with the fastest load time being 0.015 second for zero to full load on uniaxial test specimens. For the biaxial tests, plane strain conditions were assumed, and by using experimentally determined strain-load relationships, principal loads were determined from the perpendicularly oriented strain-gage pairs. Although the complex stress-strain behavior of decelerator fabrics prevents the attainment of normally expected strain-gage accuracy, utilization of the techniques described can lead to meaningful measurements for the decelerator stress analyst.

Hoffman, I. S.↗

Exhaust environment measurements of a turbofan engine equipped with an afterburner and 2D nozzle

A test to measure the acoustic noise and static pressure environment on a structure exposed to engine exhaust flow was conducted at the NASA Lewis Research Center Propulsion Systems Laboratory by using an F100 derivative engine with a two-dimensional convergent-divergent (2D/CD) non-flight-weight demonstrator nozzle. A highly instrumented, water cooled flat panel was placed behind the 2D/CD nozzle, and tests were conducted at simulated Mach/altitude flight conditions with the engine at military or maximum-afterburner power setting. The panel instrumentation consisted of acoustic pressure microphones, thermocouples, and static-pressure pickups. Measurements indicated that the exhaust environment may excite structural resonances up to 10,000 HZ and that overall sound pressure levels decrease with increasing altitude.

Brase, L. O.↗

Wind tunnel tests of the 0.010-scale space shuttle integrated vehicle (model 52-QT) in the NASA/Ames 3.5-foot hypersonic wind tunnel (IA18)

Experimental aerodynamic investigations were conducted in the NASA/Ames Research Center 3.5-foot hypersonic wind tunnel on an 0.010-scale model of the space shuttle integrated vehicle consisting of an orbiter and external tank. The basic hypersonic stability characteristics of the orbiter attached rigidly to the external tank and the basic hypersonic stability characteristics of external tank alone simulating RTLS abort conditions were evaluated. The integrated vehicle was tested at angles of attack from- 8 deg through +30 deg and angles of sideslip of- 8 deg through +8 deg at fixed angles of attack of -4 deg, 0 deg, and +4 deg. A maximum angle of attack range of +15 deg through +40 deg was obtained for this configuration, at Mach number 7.3, for one run only. External tank alone testing was conducted at angles of attack from +8 deg through -30 deg and angles of sideslip of -8 deg at fixed angles of attack of -4 deg, 0 deg and +4 deg. Six-component force data and static base pressures were recorded during the test.

Esparza, V.↗

Transition in helium bubble strengthening of copper from quasi-static to dynamic deformation

Damage from low-temperature irradiation and the subsequent degradation of materials performance pose significant challenges for the storage of radioactive materials and for peripheral components in some nuclear reactor designs. Fully understanding the mechanical behavior of such materials requires test data for strain rates in both the quasi-static (< 10/s) and dynamic (>> 10/s) regimes. While dynamic testing has generally been avoided in the past for neutron irradiated (contamination concerns) and ion irradiated (insufficient volume) materials, surface-sensitive Richtmyer-Meshkov instability (RMI) tests were used in the present work to overcome these limitations. Here, nanopillar compression, nanoindentation, and RMI testing data from a helium implanted surface layer (~10 µm thick) were compiled to explore the effects of helium bubbles on the materials strength of high-purity copper at strain rates of 0.001/s – 10 8 /s. While nano-mechanical testing revealed increases in yield strength and hardness with increasing helium dose from 1000 to 4000 appm He, RMI indicated no significant changes in strength as compared to unimplanted copper. Here, this discrepancy in behavior was rationalized through a combination of recent literature and follow-on molecular dynamics (MD) simulations, leading to the conclusion that the nanoscale helium bubbles acting as dispersed barriers to dislocation motion at quasi-static strain rates collapse under shock loading and cease to be effective barriers at high strain rates.

36 MATERIALS SCIENCE↗

Numerical Validation of Composite Panel Impact Tests

Researchers have met the challenge of modeling impact events involving composite targets for a variety of applications in a variety of ways. In this paper, the theory and implementation details of an orthotropic visco-elastic-visco-plastic material model with strain rate dependence are discussed. The model is driven by experimental data from quasi-static as well as high strain rate tests, and the data is used in defining the deformation, damage and failure sub-models. Validation data is generated by shooting a hollow 50 g Al-2024 projectile at different velocities against a flat panel target made of unidirectional composite material in a 16-ply [(0/90/45/-45)_(2)]_(S) layup. Explicit dynamic finite element analyses of four high speed tests involving one contained (projectile rebounded) and three uncontained (projectile penetrated) impact tests show that the developed material model and modeling techniques yield reasonable and acceptable predictions.

Orthotropic Composite↗

Full Aerothermal Characterization of the 6- by 9-Foot Icing Research Tunnel (2019 Test)

A full aerothermal characterization of the NASA Glenn Icing Research Tunnel (IRT) was completed in August 2019. A mandatory maintenance period required the test entry to be separated into two phases: the first occurring in April 2019 and the second in August 2019. The hardware used during this test entry consisted of the 6-foot quick-check rake, 6-foot traversing rake, RTD array, and hot-wire rake. The 6-foot quick check rake collects static pressure, total pressure, total temperature, and flow angularity data along the centerline of the test section. The data from the 6-foot quick-check rake were used to generate test section calibration relationships for total and static pressure as well as implement statistical process control. The 6-foot traversing rake collects flow uniformity data across the test section for various flow parameters, such as static pressure, total pressure, and flow angularity. Total temperature flow uniformity data is mapped by the RTD array and is used to generate the test section calibration relationship for total temperature. The hot-wire rake measures turbulence intensity at three lateral locations and characterizes airspeed unsteadiness in the test section. The test entry resulted in updated calibration relationships and a full characterization of test section flow quality and flow uniformity in the IRT.

Wind↗

Effects of cosmic rays on single event upsets

Assistance was provided to the Brookhaven Single Event Upset (SEU) Test Facility. Computer codes were developed for fragmentation and secondary radiation affecting Very Large Scale Integration (VLSI) in space. A computer controlled CV (HP4192) test was developed for Terman analysis. Also developed were high speed parametric tests which are independent of operator judgment and a charge pumping technique for measurement of D(sub it) (E). The X-ray secondary effects, and parametric degradation as a function of dose rate were simulated. The SPICE simulation of static RAMs with various resistor filters was tested.

Venable, D. D.↗

Cs 3 Bi 2 I 9 -hydroxyapatite composite waste forms for cesium and iodine immobilization

Perovskite-based ceramic composites were developed as potential waste form materials for immobilizing cesium (Cs) and iodine (I) with high waste loadings and chemical durability. The perovskite Cs 3 Bi 2 I 9 has high Cs (22 wt%) and I (58 wt%) content, and thus can be used as a potential host phase to immobilize these critical radionuclides. In this work, the perovskite Cs 3 Bi 2 I 9 phase was synthesized by a cost effective solution-based approach, and was embedded into a highly durable hydroxyapatite matrix by spark plasma sintering to form dense ceramic composite waste forms. The chemical durabilities of the monolithic Cs 3 Bi 2 I 9 and Cs 3 Bi 2 I 9 -hydroxyapatite composite pellets were investigated by static and semi-dynamic leaching tests, respectively. Cs and I are incongruently released from the matrix for both pure Cs 3 Bi 2 I 9 and composite structures. The normalized Cs release rate is faster than that of I, which can be explained by the difference in the strengths between Cs-I and Bi-I bonds as well as the formation of insoluble micrometer-sized BiOI precipitates. The activation energies of elemental releases based on dissolution and diffusion-controlled mechanisms are determined with significantly higher energy barriers for dissolution from the composite versus that of the monolithic Cs 3 Bi 2 I 9 . The ceramic-based composite waste forms exhibit excellent chemical durabilities and waste loadings, commensurate with the state-of-the-art glass-bonded perovskite composites for I and Cs immobilization.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Characterization of elastic mechanical properties of Tuscaloosa Marine Shale from well logs using the vertical transversely isotropic model

To avoid steep declines in the Tuscaloosa Marine Shale (TMS) production, wells are fracture-stimulated to release the hydrocarbons trapped in the matrix of the formation. An accurate estimation of Young’s modulus and Poisson’s ratio is essential for hydraulic fracture propagation. In addition, ignoring the highly heterogeneous and anisotropic character of TMS can lead to erroneous stress values, which subsequently affect hydraulic fracture width estimates and the overall hydraulic fracturing process. We have developed an empirical 1D geomechanical model that takes into account VTI anisotropy, and it is used to characterize the elastic mechanical properties of TMS in two wells. In the analyzed formation, the vertical Poisson’s ratio is less than the horizontal Poisson’s ratio, which suggests the necessity of an alternative to the ANNIE equations. The stiffness coefficients [Formula: see text] and [Formula: see text] were estimated using the relationships developed from the ultrasonic core data available for the two TMS. Further, correlations between the static and dynamic properties from laboratory tests were used to improve the minimum horizontal stress calculation. We compare VTI Young’s moduli, Poisson’s ratios, and minimum horizontal stress with the isotropic solution. VTI modeling improves the estimation of the elastic mechanical properties. The isotropic solution underestimates the minimum horizontal stress in the formation. Moreover, it was shown that the 20 ft shale interval below the TMS base is characterized by a low Young’s modulus (the vertical Young’s modulus is equal to 20 GPa, whereas the horizontal Young’s modulus is equal to 40 GPa) and may be a frac barrier.

Geochemistry & Geophysics↗

Robustness and printed sensor qualification

A limiting factor of additive manufactured (AM) sensors for in-pile applications is the development of appropriate interconnection and packaging strategies that can maintain reliable performance in extreme environments. Failure mechanisms in these harsh conditions could include, but not limited to, materials interaction (i.e., intermetallic formation) and coefficient of thermal expansion (CTE) mismatch between the individual components of the sensors. To mitigate premature failure and enable the successful sustained operation of AM sensors, non-destructive qualification tests are used as an intermediate process control step used for verifying robustness and reliability of the sensor before they are deployed. A materials system of interest is the use of barium strontium titanium oxide (BST) films on stainless steel 316L (SS316L) substrate. Due to BST’s high dielectric constant and tunable dielectric properties, there is an interest for its application as an insulation/encapsulation layer for capacitive strain gauges when printed on structural materials. Previous work on the BST/SS316L material system, however, showed that the BST cracks when exposed to temperatures up to 600 °C due to CTE mismatch between the printed BST film and the metallic substrate. When comparing different fabrication techniques, less surface cracking was observed in the samples that deposited thinner (i.e., 2-20 μm) than samples that were thicker (i.e., 135 µm – 300 µm). The objective of this report is to establish a qualification process that will determine and address any challenges (i.e., mechanical failure of thick prints) of the AM sensor prior to its application in experimental tests. To demonstrate the qualification process in this report, laser spallation and uniaxial tensile tests using dynamic and quasi-static loading, respectively, will be discussed.

36 - MATERIALS SCIENCE↗

Partial Least Squares, Experimental Design, and Near-Infrared Spectrophotometry for the Remote Quantification of Nitric Acid Concentration and Temperature

Near-infrared spectrophotometry and partial least squares regression (PLSR) were evaluated to create a pleasantly simple yet effective approach for measuring HNO3 concentration with varying temperature levels. A training set, which covered HNO3 concentrations (0.1–8 M) and temperature (10–40 °C), was selected using a D-optimal design to minimize the number of samples required in the calibration set for PLSR analysis. The top D-optimal-selected PLSR models had root mean squared error of prediction values of 1.4% for HNO 3 and 4.0% for temperature. The PLSR models built from spectra collected on static samples were validated against flow tests including HNO 3 concentration and temperature gradients to test abnormal conditions (e.g., bubbles) and the model performance between sample points in the factor space. Based on cross-validation and prediction modeling statistics, the designed near-infrared absorption approach can provide remote, quantitative analysis of HNO 3 concentration and temperature for production-oriented applications in facilities where laser safety challenges would inhibit the implementation of other optical techniques (e.g., Raman spectroscopy) and in which space, time, and/or resources are constrained. The experimental design approach effectively minimized the number of samples in the training set and maintained or improved PLSR model performance, which makes the described chemometric approach more amenable to nuclear field applications.

07 ISOTOPE AND RADIATION SOURCES↗

Acoustic characteristics of a large upper-surface blown configuration with turbofan engines

This paper presents acoustic results from static and simulated low forward velocity tests of a large-scale model of an aircraft configuration with two turbofan engines in the full-scale tunnel at the Langley Research Center. The turbofan engines were integrated into the model and equipped with rectangular nozzles to provide the upper-surface blowing. Results indicate that the upper-surface-blowing noise problem can be characterized, primarily, by the unsymmetrical radiation pattern due mainly to shielding of the high-frequency engine noise and the production of low-frequency noise by jet-surface interaction. The directivity of the low-frequency noise was found to depend on the trailing-edge flap angle when the thrust levels were low. Normalized sound pressure level spectral density data showed good agreement at low Strouhal number with other small- and large-scale model data from tests using simulated wing-flap systems. Forward speed effects were undetectable at the low tunnel speeds used during the tests.

Preisser, J. S.↗

Cosmic ray propagation in interplanetary space

The validity of the test-particle picture, the approximation of static fields, and the spatial-diffusion approximation are discussed in a general way before specific technical assumptions are introduced. It is argued that the spatial-diffusion equation for the intensity per unit energy has a much wider range of applicability than the kinetic (Fokker-Planck) equation it is derived from. This gives strong weight to the phenomenological propagation theory. The general success (and possible failure at small energies) of the phenomenological theory for the modulation of galactic cosmic rays and solar events is described. Apparent effects such as the 'free boundary' are given disproportionate weight since they establish the connection with the detailed plasma physics of the solar wind. Greatest attention is paid to the pitch-angle diffusion theory. A general theory is presented which removes the well-known secularities of the quasi-linear approximation. The possible breakdown of any pitch-angle diffusion theory at very small energies is perhaps connected with the observed 'turn up' of the spectrum at low energies. A first attempt to derive the spatial dependence of the diffusion coefficient in the solar cavity, using such a divergence free scattering theory, is described and compared with recent observations out to 5 AU.

Voelk, H. J.↗

Multi-Fiber Composites

Resin matrix composites having improved resistance to foreign object damage in gas turbine engine fan blade applications were developed. Materials evaluated include epoxy matrix graphite/glass and boron/glass hybrids, thermoplastic matrix boron/glass hybrids, and superhybrids consisting of graphite/epoxy, boron/aluminum, and titanium alloy sheets. Static, pendulum impact, and ballistic impact test results are reported for all materials. Superhybrid blade like specimens are shown to be capable of withstanding relatively severe ballistic impacts from gelatin spheres without fracture. The effects of ply configuration and projectile angle of incidence on impact behavior are described. Predictions of surface strains during ballistic impact are presented and shown to be in reasonable agreement with experimental measurements.

Novak, R. C.↗

Side forces on a tangent ogive forebody with a fineness ratio of 3.5 at high angles of attack and Mach numbers from 0.1 to 0.7

An experimental investigation was conducted in the Ames 12-Foot Wind Tunnel to determine the subsonic aerodynamic characteristics, at high angles of attack, of a tangent ogive forebody with a fineness ratio of 3.5. The investigation included the effects of nose bluntness, nose strakes, nose booms, a simulated canopy, and boundary-layer trips. The forebody was also tested with a short afterbody attached. Static longitudinal and lateral-directional stability data were obtained at Reynolds numbers ranging from 0.3 mil. to 3.8 mil. (based on base diameter) at a Mach number of 0.25, and at a Reynolds number of 0.8 mil. at Mach numbers ranging from 0.1 to 0.7. Angle of attack was varied from 0 to 88 deg at zero sideslip, and the sideslip angle was varied from -10 to 30 deg at angles of attack of 40, 55, and 70 deg.

Keener, E. R.↗

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