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Experimental Validation of a Module Cell Cracking Model

Bosco, Nick [National Renewable Energy Laboratory (NREL), Golden, CO (United States)] (ORCID:0000000288732577)
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Abstract

The What's Cracking app can predict how changes in crystalline silicon photovoltaic (PV) module materials, design, and mounting affect its susceptibility for cell fracture under uniform loading. This work has experimentally validated the app. A set of commercial crystalline silicon PV modules was obtained for this study. The modules were uniformly loaded at three different mounting points, and their subsequent cell fractures were recorded. A large sample size allowed for the development of an experimental statistical model for cell fracture. Here, the comparison of the experiment to predictions from the app is in excellent agreement. Both experimental and modeling results also elucidate how moving the module mounting points toward the center of the module increases the probability of cell fracture.

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14 SOLAR ENERGYAluminumCommercial SiliconCrystalline SiliconExcellent AgreementLaminatesLoad FrameLoad modelingLoadingNumerical SimulationsNumerical modelsPhotovoltaic ModulesPhotovoltaic systemsProbabilityProbability Of FractureRenewable energy sourcesSOLAR ENERGYSiliconStressStress In CellsSubsequent FractureUniform Loadcellfracturemodelmodulephotovoltaic (PV)reliabilitysilicon

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Bosco, Nick [National Renewable Energy Laboratory (NREL), Golden, CO (United States)] (ORCID:0000000288732577). 2025-03-14. Experimental Validation of a Module Cell Cracking Model. https://doi.org/10.1109/jphotov.2025.3542830

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