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Schuller, F. T.

Publications and source records attributed to Schuller, F. T..

At least 19 records

Feasibility study of a discrete bearing/roller drive rotary joint for the space station

The most critical mechanism on board the proposed space station is the continously rotating joint which must accurately align the solar power units with the sun during earth orbit. The feasibility of a multiple, discrete bearing supported joint driven by a self-loading, pinch drive actuator was investigated for this application. This concept appears to offer greater protection against catastrophic jamming, less sensitivity to adverse thermal gradients, greater accessibility to inorbit servicing or replacement and greater adaptability to very large (5 m) truss members than to more conventional continuous support bearing/gear reducer joints. Analytical trade studies performed herein establish that a discrete cam roller bearing support system having eight hangers around a continuous ring would provide sufficient radial and bending stiffness to prevent any degradation in the fundamental frequencies of the solar wing structure. Furthermore, it appears that the pinch roller drive mechanism can be readily sized to meet or exceed system performance and service life requirements. Wear life estimates based on experimental data for a steel roller coated with an advanced polyimide film show a continuous service life more than two orders of magnitude greater than required for this application.

Loewenthal, S. H.↗

Testing of YUH-61A helicopter transmission in NASA Lewis 2240-kW (3000-hp facility

A helicopter transmission that was being considered for the Army's Utility Tactical Transport Attack System (UTTAS) was tested in the NASA Lewis 2240-kW (3000-hp) test facility to obtain the transmission's operational data. The results will form a vibration and efficiency data base for evaluation similar-class helicopter transmissions. The transmission's mechanical efficiency was determined to be 98.7 percent at its rated power level of 2080 kW (2792 hp). At power levels up to 113 percent of rated the transmission displayed 56 percent higher vibration acceleration levels on the right input than on the left input. Both vibration signature analysis and final visual inspection indicated that the right input spiral-bevel gear had poor contact patterns. The highest vibration meter level was 52 g's rms at the accessory gear, which had free-wheeling gearsets. At 113 percent power and 100 percent rated speed the vibration meter levels generally ranged from 3 to 25 g's rms.

Mitchell, A. M.↗

Lubrication and performance of high-speed rolling-element bearings

Trends in aircraft engine operating speeds have dictated the need for rolling-element bearings capable of speeds to 3 million DN. A review of high-speed rolling-element bearing state-of-the-art performance and lubrication is presented. Through the use of under-race lubrication and bearing thermal management bearing operation can be obtained to speeds of 3 million DN. Jet lubricated ball bearings are limited to 2.5 million DN for large bore sizes and to 3 million DN for small bore sizes. Current computer programs are able to predict bearing thermal performance.

Zaretsky, E. V.↗

Effect of two inner-ring oil-flow distribution schemes on the operating characteristics of a 35 millimeter bore ball bearing to 2.5 million DN

Parametric tests were conducted with a 35-mm-bore, split-inner-ring ball bearing with a double-inner-land-guided cage. Provisions were made for through-the-inner-ring lubrication. Test condictions were either a thrust load of 667 N (150 lb) or a combined load of 667 N (150 lb) thrust and 222 N (50 lb) radial, shaft speeds from 32000 to 72000 rpm, and an oil-inlet temperature of 394 K (250 deg F). Outer ring cooling was used in some tests. Tests were run with either 50 or 75 percent of the total oil flow distributed to the inner-ring raceway. Successful operation was experienced with both 50% and 75% flow patterns to 2.5 million DN. Cooling the outer ring had little effect on inner-ring temperature; however, the outer-ring temperature decreased as much as 7% at 2.5 million DN. Maximum recorded power loss was 3.1 kW (4.2 hp), and maximum cage slip was 8.7 percent. Both occurred at a shaft speed of 72000 rpm, a lubricant flow rate of 1900 cu/min (0.50 gal/min), a combined load, and no outer-ring cooling.

Schuller, F. T.↗

Lubrication and performance of high-speed rolling-element bearings

Trends in aircraft engine operating speeds have dictated the need for rolling-element bearings capable of speeds to 3 million DN. A review of high-speed rolling-element bearing state-of-the-art performance and lubrication is presented. Through the use of under-race lubrication and bearing thermal management bearing operation can be obtained to speeds of 3 million DN. Jet lubricated ball bearings are limited to 2.5 million DN for large bore sizes and to 3 million DN for small bore sizes. Current computer programs are able to predict bearing thermal performance.

Zaretsky, E. V.↗

Operating characteristics of a three-piece-inner-ring large-bore roller bearing to speeds of 3 million DN

A 118 mm bore roller bearing with a three piece inner ring ran successfully at 300,000 DN for 20 hr. Provisions were made for lubrication and cooling through the inner ring. In some tests the outer ring was also cooled. Power loss within the bearing increased with both speed and total oil flow rate to the inner ring. Outer ring temperature decreased by as much as 22 K (40 F) when outer ring cooling was employed whereas inner ring temperature remained essentially constant. Cage slip was greatly reduced or even eliminated by using a bearing with a very tight clearance at operating speed. A three piece inner ring bearing had higher inner ring temperatures and less temperature difference between the inner and outer rings than a conventional one piece inner ring bearing.

Schuller, F. T.↗

Lubrication of 35-millimeter-bore ball bearings of several designs to 2.5 million DN

Parametric tests were conducted with 35mm bore, angular contact ball bearings with either a single or double outer and guided cage. The bearings were either lubricated by oil jets or employed inner ring lubrication. Outer ring cooling was added in selected tests. Lubricant flow to the bearing ranged from 300 to 1900 cc/min. All bearings were successfully run at speeds to 2.5 million DN. Increasing the lubricant flow decreased bearing ring temperatures but increased bearing power lines. The power loss and race temperatures of a jet lubricated with double outer land guided cage were always higher than those of the single land guided design at similar test conditions. The lowest bearing operating temperatures were achieved when inner ring lubrication and outer ring cooling were combined. It is found that cage slip of a double outer land guided cage is approximately twice that of a single outer land guided cage.

Schuller, F. T.↗

Lubrication of 35-millimeter-bore ball bearings of several designs at speeds to 2.5 million DN

Parametric tests were conducted with 35mm bore, angular contact ball bearings with either a single or double-outer-land-guided cage. The bearings were either lubricated by oil jets or employed inner ring lubrication. Outer ring cooling was added in selected tests. Test conditions were a radial load of 222 N (50 lb) and/or a thrust load of 667 N (150 lb), shaft speeds to 72,000 rpm, and an oil inlet temperature of 394 K (250 F). Lubricant flow to the bearing ranged rom 300 to 1900 cc/min (0.08 to 0.50 gal/min). All bearings were successfully run at speeds to 2.5 million DN. Increasing the lubricant flow decreased bearing ring temperatures but increased bearing power loss. The power loss and race temperatures of a jet lubricated bearing with double-outer-land-guided cage were always higher than those of the single-land-guided-design at similar test conditions. The lowest bearing operating temperatures were achieved when inner ring lubrication and outer ring cooling were combined. Cage slip of a double-outer-land-guided cage was approximately twice that of a single-outer-land-guided cage.

Signer, H. R.↗

Effect of cage design on characteristics of high-speed-jet-lubricated 35-millimeter-bore ball bearing

Parametric tests were conducted with a 35 mm bore angular contact ball bearing with a double outer land guided cage. Provisions were made for jet lubrication and outer-ring cooling of the bearing. Test conditions included a combined thrust and radial load at nominal shaft speeds of 48,000 rpm, and an oil-in temperature of 394 K (250 F). Successful operation of the test bearing was accomplished up to 2.5 million DN. Test results were compared with those obtained with similar bearing having a single outer land guided cage. Higher temperatures were generated with the double outer land guided cage bearing, and bearing power loss and cage slip were greater. Cooling the outer ring resulted in a decrease in overall bearing operating temperature.

Schuller, F. T.↗

Calculated and experimental data for a 118-mm bore roller bearing to 3 million DN

Operating characteristics for a 118-mm bore cylindrical roller bearing were calculated using the computer program CYBEAN. The predicted results of inner and outer-race temperatures and heat transferred to the lubricant generally compared well with experimental data for shaft speeds to 3 million DN (25,500 rpm), radial loads to 8900 N (2000 lb), and total lubricant flow rates to 0.0102 cu m/min (2.7 gal/min).

Coe, H. H.↗

Calculated and experimental data for a 118-mm bore roller bearing to 3 million DN

The operating characteristics for 118 mm bore cylindrical roller bearing are examined using the computer program CYBEAN. The predicted results of inner and outer-race temperatures and heat transferred to the lubricant generally compared well with experimental data for shaft speeds to 3 million DN (25,000 rpm), radial loads to 8900 N (2000 lb), and total lubricant flow rates to 0.0102 cu m/min (2.7 gal/min).

Coe, H. H.↗

Operating characteristics of a large-bore roller bearing to speeds of 3 times 10 to the 6th power DN

A 118-millimeter-bore roller bearing was studied parametrically at speeds from 10,000 to 25,500 rpm. The bearing had a round outer ring (not preloaded), and provisions were made for lubrication and cooling through the inner ring. In some tests the outer ring was also cooled. The bearing ran successfully at 300,00 DN with very small evidence of cage slip. Load, which was varied from 2200 to 8900 newtons (500 to 2000 lb), had no effect on bearing temperature or cage slip over the speed range tested. Bearing temperature varied inversely with cage slip for all test conditions. Cooling the outer ring decreased its temperature but increased the inner-ring temperature. Heat rejected to the lubricant (power loss within the bearing) increased with both shaft speed and total oil flow rate to the inner ring.

Schuller, F. T.↗

Effect of number of lobes and length-diameter ratio on stability of tilted-lobe hydrodynamic journal bearings at zero load

Hydrodynamic journal stability tests were conducted with tilted-lobe bearings. The bearings had three, five, and seven lobes and length to diameter (L/D) ratios from 0.2 to 1.0. They were tested in water and MIL-L-7808G oil at 294 K (70 F) at speeds to 5400 rpm with zero load. Stability was not appreciably affected by the number of lobes and decreased with a decrease in L/D ratio. However, a three-tilted-lobe bearing with an offset factor of 0.76 and an L/D of 0.5 was more stable than a three centrally lobed bearing with an offset factor of 0.50 and an L/D of 1.0.

Schuller, F. T.↗

Journal Bearings

A plurality of bearing sectors are mounted in a housing. Each sector functions as a lobed area in the bearing to obtain the required lubricant film geometry.

Schuller, F. T.↗

Journal bearings

A plurality of bearing sectors are mounted in a housing. Each sector functions as a lobed area in the bearing to obtain the required lubricant film geometry.

Schuller, F. T.↗

Design of various fixed-geometry water-lubricated hydrodynamic journal bearings for maximum stability

This publication is the result of over 260 fractional-frequency-whirl stability tests on a variety of fixed-geometry journal bearings. It is intended principally as a guide in the selection and design of antiwhirl bearings that must operate at high speeds and low loads in low-viscosity fluids such as water or liquid metals. However, the various fixed-geometry configurations can be employed as well in applications where other lubricants, such as oil, are used and fractional-frequency whirl is a problem. The important parameters that effect stability are discussed for each bearing type, and design curves to facilitate the design of optimum-geometry bearings are included. A comparison of the stability of the different bearing configurations tested is also given.

Schuller, F. T.↗