PV Reliability Development Lessons from JPL's Flat Plate Solar Array Project
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Engineering topics
Publications and source records attributed to Ross, R. G., Jr..
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The Mid Infrared Instrument (MIRI) of the James Webb Space Telescope (JWST) is a demanding application for the use of space cryocoolers. This paper presents the lessons learned and performance achieved in the MIRI cryocooler application.
Mechanical cryocoolers represent a significant enabling technology for NASA's Earth and Space Science missions. An overview is presented of ongoing cryocooler activities within NASA in support of current flight projects, near-term flight instruments, and long-term technology development. NASA programs in Earth and space science observe a wide range of phenomena, from crop dynamics to stellar birth. Many of the instruments require cryogenic refrigeration to improve dynamic range, extend wavelength coverage, and enable the use of advanced detectors. Although, the largest utilization of coolers over the last decade has been for instruments operating at medium to high cryogenic temperatures (55 to 150 K), reflecting the relative maturity of the technology at these temperatures, important new developments are now focusing at the lower temperature range from 4 to 20 K in support of studies of the origin of the universe and the search for planets around distant stars. NASA's development of a 20K cryocooler for the European Planck spacecraft and its new Advanced Cryocooler Technology Development Program (ACTDP) for 6-18 K coolers are examples of the thrust to provide low temperature cooling for this class of missions.
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This paper provides an overview of the vibration characteristics of typical linear-drive space cryocoolers, outlines the history of development and typical performance of the various active and passive vibration suppression systems being used.
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Mechanical cryocoolers represent a significant enabling technology for NASA's Earth and Space Science Enterprises, as well as augmenting existing capabilities in space exploration. An over-view is presented of on-going efforts at the Goddard Space Flight Center and the Jet Propulsion Laboratory in support of current flight projects, near-term flight instruments, and long-term technology development.
Results are presented from pulse tube experiments designed to investigate the effect of 400 parts per million water vapor contamination of the helium working gas. The experiments were conducted in a glass pulse tube to enable visualization of ice formation on internal surfaces. Photographs of this ice formation were taken along with simultaneous coldtip temperature and compressor power measurements. Four types of regenerator elements were tested in various combinations: 200- and 400-mesh stainless steel screens, 1.6 mm diameter glass beads, and 1.6 mm thick perforated plastic plates. Internal spacers were also used to provide clear fields of view into the regenerator stack. Substantial water-ice formation was observed at the cold end of the regenerator and on the inside wall of pulse tube; it appeared to be highly porous, like snow, and was seen to accumulate only in a very localized region at the coldest end, despite changing the cold tip temperature across a range of 150 to 235 K. Ice formation degraded pulse tube thermal performance only in cases where screen regenerators were used at the regenerator cold end. It was concluded that flow blockage was the mechanism by which contaminants affected performance; coarse regenerator elements were largely immune over the tested time scale of a few days. Substantially reduced ice formation and minimal performance loss were also observed in repeated tests where the contaminated gas was reused after warming up and melting of the accumulated internal ice. Significant adsorption of the liquid water onto the regenerator was inferred, a process that depleted the gas phase concentration of water.
It is well known that cryocooler thermal efficiency is a strong function of heat rejection temperature, roughly following the dependency described by carnot. An equally important and generally overlooked implication of cryocooler heat-rejection thermodynamics is the effect of the heat rejection temparature control mode on cyrocooler performance and operational stability.
Over the years, many analytical and experimental research studies have aimed to improve the state-of-the-art assessment of solder joint integrity from a physics-of-failure perspective. Although much progress has been made, there still exist many inconsistent and even contradictory correlations and conclusions. Before discussing some of the prominent inconsistencies found in the literature, this paper reviews the fundamental physics underlying the nature of solder failure...Using the complex constitutive properties of solder, fundamental mechanical and thermomechanical proccesses can be modeled to demonstrate some of the inconsistencies in the literature.
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Cryocooler thermal and vibrational performance is determined, fundamentally, by the dynamic interactions between the mechanical system and the working fluid. This paper explores the effect of working-fluid characteristics on the mechanical response of the cooler. Experimental data collected from two coolers characterized under the Jet Propulsion Laboratory's extensive program of cryocooler testing and characterization show that a classical single-degree-of-freedom spring-mass-damper model does not capture the full frequency dependence of the mechanical response. The data from the two modes of cooler operation (slosh and head-to-head) are used to motivate the explanation that working-fluid characteristics dominate at high frequencies, and mechanical system characteristics dominate at lower frequencies. Operating temperature is shown to be a significant factor in determining resonance behavior. Finally, the discussion provides a framework within which resonate parameters and cooler characteristics can be extracted from the experimental data.
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Spacecraft instruments requiring cryocoolers to cool infrared focal plane arrays have increased complexity in the overall design with respect to power and thermal management. The use of mechanical cryocoolers can drive spacecraft solar array and thermal radiator dimensions, and spacecraft designers must be prudent in keeping these dimensions feasible.
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