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Korinko, Paul S.

Publications and source records attributed to Korinko, Paul S..

11 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

DETERMINATION OF STRUT QUALITY FACTORS IN ADDITIVELY MANUFACTURED LATTICES USING IN-SITU COMPRESSION TESTING µ-CT

In response to the need for an automated, commercial method to qualify additively manufactured (AM) lattice components, an experiment was conducted to evaluate the effects of defective lattice struts on the structural compression strength. Lattice samples with known defective or missing struts were compressed using a Deben CT5000RT and imaged using xray µ-CT. The compressive force and x-ray computed tomography results were compared to defect free standards to evaluate the impact of each defect type on the overall structure’s compressive strength. This analysis will allow for simplifications to Finite Element Analysis (FEA) on AM parts without sacrificing model fidelity. Understanding the contribution of each defect type and severity will also better inform non-destructive evaluation (NDE) personnel of the inspection parameters necessary to detect the smallest feature of importance.

Dinova, Vincent A.↗
DOE OSTI2023

SR23012, A Pragmatic Approach to Laser Drilling and Rewelding of Fill Stems, SRNL-TR-2023-00551

The current approach to disposing unloaded reservoirs is to snap the remaining stem, and seal the hole with JB weld, a two-part epoxy mix that is messy to work with and that takes many hours to ensure it is property cured. During this time, reservoirs may be outgassing and cause higher than desired activity in the glovebox. This project will develop, characterize, and deploy a method to drill stems to unload the reservoirs (already in use in the facility, but may require some simple process / procedure modifications), demonstrate that the reservoirs are fully unloaded, and reweld stems by returning to the unloading station and firing the laser to weld the unloading hole closed.

Korinko, Paul S.↗
DOE OSTI2023

Advanced Tritium Process Analytics and Optimization via a Digital Twin, SRNL-TR-2023-00550

Improving the process knowledge and understanding of TCAP can be achieved by incorporating advanced tools. This project addresses “Advanced analytics for modeling, forecasting, & optimization of the tritium refinement process” and is being applied to the TCAP process. The value of digitization and advanced analytics for TCAP data are tracking of gas mixtures & inventories is presently a manual effort that is rather cumbersome. Incorporating some automation into the data capture will reduce errors and storing data in an accessible database that can be used for tracking as well as process improvements. In addition, the database approach will enable longer term history to be maintained rather than the current practice of deleting data after six months. The digitized and automated data will allow for models to be developed for the process and will enable the forecasting and optimization.

Korinko, Paul S.↗
DOE OSTI2022

Calibration of cohesive parameters for fracture test simulations of sub-sized bend specimens of AM steels

In this work, crack extensions in sub-sized side-grooved bend specimens of AM steels are examined with changing cohesive parameters. Two-dimensional FE analyses are first conducted to simulate crack extensions by nodal release. The simulation results indicate the near-tip maximum opening stress and separation work rate increase and then slightly decrease for the bend specimens. The hydrogen-charged bend specimens have lower near-tip maximum opening stresses and average separation work rates than those of the uncharged bend specimens. The changing near-tip maximum opening stresses and the separation work rates with increasing crack extension are determined as references for the changing cohesive strengths and energies, respectively. Two-dimensional FE analyses with different changing cohesive parameters are then performed. The simulation results with calibrated cohesive parameters can match well with the test results. The hydrogen-charged specimens have the lower changing cohesive strength vs crack growth curves compared with those of the uncharged specimens. The hydrogen-charged specimens have either lower or similar changing cohesive energy vs crack growth curves compared with those of the uncharged specimens. Finally, a three-dimensional FE analysis is conducted to simulate crack extension by nodal release in one bend specimen to examine the stress triaxialities in front of the growing crack fronts at different locations from the center plane to the planes near the side groove front with increasing crack extension to identify possible physical reasons for the changing cohesive parameters.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Microstructural Evolution During a Solid State Tube Pinch Weld of Type 304l Stainless Steel

Microstructure development is examined for a specialized spot weld that is used as a solid-state closure process for austenitic stainless steel tubing, referred to as pinch welding. In order to elucidate the microstructural evolution of the weld, a series of test welds were made at nominal conditions using tubing and production like components. These pinch welds normally terminate after twelve cycles of a 60 Hz AC weld process. In this study, production tubes were welded from one to twelve cycles and the microstructure and weld variables after each individual weld cycle number were characterized using radiography and optical metallography. Two electrochemical etchants were used to highlight different microstructural features. The study revealed that: (1) this type pinch weld is largely complete after about six cycles of 60 Hz AC current, half the weld time utilized; (2) the resistance, deformation, and closure length approach “steady-state” conditions after six cycles; and (3) both oxalic and nitric acid electrolytic etchants are useful for highlighting specific microstructural attributes of type 304 L stainless steel. Finally, two distinct microstructural regions can be identified for these welds: the edge of the weld, which is driven by concentrated deformation, recrystallization, and grain growth, and the center region, which is more typical of forge welding and micro-asperity breakdown followed by diffusion and grain-growth.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Simulations of crack extensions in arc-shaped tension specimens of uncharged and hydrogen-charged 21-6-9 austenitic stainless steels using cohesive zone modeling with varying cohesive parameters

Crack extensions in uncharged and hydrogen-charged side-grooved A(T) specimens of conventionally forged 21-6-9 austenitic stainless steels are simulated using the cohesive zone modeling approach. Two-dimensional plane strain finite element analyses with fixed cohesive parameters are first conducted to fit the experimental load-displacement curves. Similar analyses using varying cohesive parameters as functions of the crack extension are then conducted to fit the experimental load-crack extension and crack extension-displacement curves. The computational results with varying cohesive parameters can fit very well the experimental data. The computational results also indicate that the average cohesive energy for the hydrogen-charged A(T) specimen is lower than that for the uncharged A(T) specimen.

42 ENGINEERING↗
DOE OSTI2020

SR19016 - Characterization of AM Materials for SRTE Service

This project addresses several issues and challenges for the use of AM produced components in the tritium facility. It will evaluate the effect of low level hydrogen and tritium exposure on the mechanical and chemical characteristics of Arcam A2X Electron Beam Powder Bed Fusion Produced (EPBF) Ti-6AI-4V by printing tensile samples and testing them in the as printed, machined, and hydrogen exposed conditions. Hydrogen uptake will be measured using an Eltra Hydrogen-Oxygen- Nitrogen analyzer. Hydride response will be measured using a Seiffert's apparatus and determining the effects of various surface treatments on the hydriding susceptibility. Tools, fixtures, and other objects will be deigned and printed for use in the AM lab and tritum facility and for other groups that support the tiritum mission.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2020

Fabricating and Testing Additively Manufactured Components for Tritium Service Consideration

This SRTE PDRD sponsored project produced test articles, tooling, and training articles for evaluation. In addition, the hydrogen compatibility of the alloys that can be readily produced by the Arcam A2X was tested. During the evaluation it was determined that the mechanical properties were more sensitive to build plate location than hydrogen exposure. Hydrogen pressure – volume-temperature experiments showed that the as-fabricated samples did not absorb hydrogen readily, but activated samples did.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2020

Time Domain Thermoreflectance and Photodeflection Signatures of He Bubbles in Metals

The mechanical properties of the steel and weldments for different components are affected by the formation of helium bubbles as a result of tritium decay. Therefore, periodic analyses of metals exposed to tritium gas are conducted to determine structural defects and temporal damage from tritium gas decay and He precipitation. Transmission electron microscopy (TEM) and autoradiography are the current analytical methods for the evaluation of metal damage. These methods are functional after several years of damage to the crystal lattice where 3He bubble formation damage can be seen with TEM. New analytical methods that can assess the damage to the crystal lattice early during the exposure to tritium are highly sought to ascertain the effects of material processing and tritium interactions. Further, simple sample preparation, compared to TEM, at a significantly reduced cost is highly desirable. A pump-probe laser technique using a femtosecond laser has been demonstrated to measure the thermal diffusivity of different materials. The time domain thermoreflectance (TDTR) laser setup can provide thermal diffusivity and phonon lifetime, which can be correlated with lattice damage. This advanced nonlinear optical technique will enable measurements of nanostructure damage in the metal before and after tritium exposure within a year. This report discusses current efforts in the design and development of the technique and the application to material characterization.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2020

Diffuser Braze Development

At the request of SRTE, through the PDRD project, SRNL is developing a vacuum brazing process to facilitate the fabrication of hydrogen purification systems. In particular, this effort is directed at tube-style hydrogen diffusers. The diffusers are comprised of numerous palladium-silver tubes that are brazed to a nickel fitting, which is subsequently welded to a stainless steel tube, fitting, or tube sheet. Historically, torch brazing has been used as a heat source; for this work vacuum furnace brazing was suggested to improve the uniformity of the process. This report describes the braze process development for braze selection and simple nickel fitting to tube brazing. Five braze alloys were selected and sessile drop testing was conducted over a range of temperatures from 25 to 75° C over the liquidus temperature. Samples were characterized for wetting angle, erosion, and brazability. The cup-to-tube braze joints were inspected using digital radiography, ultrasonic testing, and metallographic examination. Two of the five alloys exhibited excellent fabrication properties and are considered for further development.

36 MATERIALS SCIENCE↗