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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS1984

Input-output characterization of an ultrasonic testing system by digital signal analysis

The input/output characteristics of an ultrasonic testing system used for stress wave factor measurements were studied. The fundamentals of digital signal processing are summarized. The inputs and outputs are digitized and processed in a microcomputer using digital signal processing techniques. The entire ultrasonic test system, including transducers and all electronic components, is modeled as a discrete-time linear shift-invariant system. Then the impulse response and frequency response of the continuous time ultrasonic test system are estimated by interpolating the defining points in the unit sample response and frequency response of the discrete time system. It is found that the ultrasonic test system behaves as a linear phase bandpass filter. Good results were obtained for rectangular pulse inputs of various amplitudes and durations and for tone burst inputs whose center frequencies are within the passband of the test system and for single cycle inputs of various amplitudes. The input/output limits on the linearity of the system are determined.

Karaguelle, H.↗
DOE OSTI2025

Evaluation and Development of Phase Array Ultrasonic Testing (PAUT) System for Additively Manufactured Parts

This research focuses on the application of advanced ultrasonic testing techniques developed by The Phased Array Company (TPAC) for inspecting defects in additive manufacturing (AM) parts. Traditionally, X-ray computed tomography is the standard for inspecting AM components. Although, the long inspection and analysis time, along with relatively high cost make implementation difficult. Thus, an alternative nondestructive evaluation (NDE) approach is necessary to support quality assurance efforts within the field of AM. TPAC is recognized as a leader in ultrasonic testing innovation, deploying sophisticated algorithms such as Total Focusing Method (TFM) and Phased Wave Imaging (PWI) for ultrasonic data processing and interpretation. This work will explore how the TFM and PWI algorithms can assist defect detection within polymer AM parts. The AM field is seeking novel NDE methods to provide support within quality control and assurance efforts. Advanced ultrasonics inspection have the potential to fulfill this need.

99 GENERAL AND MISCELLANEOUS↗
NASA NTRS1986

Input-output characterization of an ultrasonic testing system by digital signal analysis

Ultrasonic test system input-output characteristics were investigated by directly coupling the transmitting and receiving transducers face to face without a test specimen. Some of the fundamentals of digital signal processing were summarized. Input and output signals were digitized by using a digital oscilloscope, and the digitized data were processed in a microcomputer by using digital signal-processing techniques. The continuous-time test system was modeled as a discrete-time, linear, shift-invariant system. In estimating the unit-sample response and frequency response of the discrete-time system, it was necessary to use digital filtering to remove low-amplitude noise, which interfered with deconvolution calculations. A digital bandpass filter constructed with the assistance of a Blackman window and a rectangular time window were used. Approximations of the impulse response and the frequency response of the continuous-time test system were obtained by linearly interpolating the defining points of the unit-sample response and the frequency response of the discrete-time system. The test system behaved as a linear-phase bandpass filter in the frequency range 0.6 to 2.3 MHz. These frequencies were selected in accordance with the criterion that they were 6 dB below the maximum peak of the amplitude of the frequency response. The output of the system to various inputs was predicted and the results were compared with the corresponding measurements on the system.

Williams, J. H., Jr.↗
DOE OSTI2025

Evaluation and Development of Phase Array Ultrasonic Testing (PAUT) System for Additively Manufactured Parts

This research focuses on the application of advanced ultrasonic testing techniques developed by The Phased Array Company (TPAC) for inspecting defects in additive manufacturing (AM) parts. Traditionally, X-ray computed tomography is the standard for inspecting AM components. Although, the long inspection and analysis time, along with relatively high cost make implementation difficult. Thus, an alternative nondestructive evaluation (NDE) approach is necessary to support quality assurance efforts within the field of AM. TPAC is recognized as a leader in ultrasonic testing innovation, deploying sophisticated algorithms such as Total Focusing Method (TFM) and Phased Wave Imaging (PWI) for ultrasonic data processing and interpretation. This work will explore how the TFM and PWI algorithms can assist defect detection within polymer AM parts. The AM field is seeking novel NDE methods to provide support within quality control and assurance efforts. Advanced ultrasonics inspection have the potential to fulfill this need.

36 MATERIALS SCIENCE↗
NASA NTRS1994

Computerized Ultrasonic Testing System (CUTS) for in-process thickness determination

A Computerized Ultrasonic Testing System (CUTS) was developed to measure, in real-time, the rate of deposition and thickness of chromium plated on the inside of thick steel tubes. The measurements are made from the outside of the tubes with the ultrasonic pulse-echo technique. The resolution of the system is 2.5 micron. (0.0001 in.) and the accuracy is better than 10 micron (0.0004 in.). The thickness is measured using six transducers mounted at different locations on the tube. In addition, two transducers are mounted on two reference standards, thereby allowing the system to be continuously calibrated. The tube temperature varies during the process, thus the input from eight thermocouples, located at the measurement sites, is used to calculate and compensate for the change in return time of the ultrasonic echo due to the temperature dependence of the sound velocity. CUTS is applicable to any commercial process where real-time change of thickness of a sample has to be known, with the advantage of facilitating increased efficiency and of improving process control.

Frankel, J.↗
NASA NTRS1967

Ballpoint probe gives optimum results in ultrasonic testing

Ballpoint-type ultrasonic probe assembly focuses its beam precisely on the bond lines of a composite thin face sheet structure when testing for bond integrity. It can scan in any direction, and eliminate external couplant spray.

Melton, R. E.↗
NASA NTRS1989

Quality Evaluation By Acousto-Ultrasonic Testing Of Composites

Promising nondestructive-testing method based on ultrasonic simulation of stress waves. Report reviews acousto-ultrasonic technology for nondestructive testing. Discusses principles, suggests advanced signal-analysis schemes for development, and presents potential applications. Acousto-ultrasonics applied principally to assess defects in laminated and filament-wound fiber-reinforced composite materials. Technique used to determine variations in such properties as tensile, shear, and flexural strengths and reductions in strength and toughness caused by defects. Also used to evaluate states of cure, porosities, orientation of fibers, volume fractions of fibers, bonding between fibers and matrices, and qualities of interlaminar bonds.

Vary, Alex↗
NASA NTRS1983

Effects of specimen resonances on acoustic-ultrasonic testing

The effects of specimen resonances on acoustic ultrasonic (AU) nondestructive testing were investigated. Selected resonant frequencies and the corresponding normal mode nodal patterns of the aluminum block are measured up to 75.64 kHz. Prominent peaks in the pencil lead fracture and sphere impact spectra from the two transducer locations corresponded exactly to resonant frequencies of the block. It is established that the resonant frequencies of the block dominated the spectral content of the output signal. The spectral content of the output signals is further influenced by the transducer location relative to the resonant frequency nodal lines. Implications of the results are discussed in relation to AU parameters and measurements.

Williams, J. H., Jr.↗
NASA NTRS1974

Computer automation of ultrasonic testing

Report describes a prototype computer-automated ultrasonic system developed for the inspection of weldments. This system can be operated in three modes: manual, automatic, and computer-controlled. In the computer-controlled mode, the system will automatically acquire, process, analyze, store, and display ultrasonic inspection data in real-time. Flaw size (in cross-section), location (depth), and type (porosity-like or crack-like) can be automatically discerned and displayed. The results and pertinent parameters are recorded.

Yee, B. G. W.↗
NASA NTRS1983

Effects of specimen resonances on acoustic-ultrasonic testing

Frequency response is studied at two different transducer locations in the 10-280 kHz range, for the case of the response of a solid 6061-T6 aluminum alloy block to the fracture of an 0.5 mm-diameter pencil lead, as well as to the impact of 0.159 and 0.318 cm-diameter stainless steel spheres. Prominent peaks in the pencil lead fracture and sphere impact spectra from the two transducer locations are found to exactly correspond to the alloy block's resonant frequencies, indicating that these have dominated the spectral content of the output signal. The spectral content is further influenced by the transducer location, relative to the resonant frequency nodal lines. The implications of these results for acoustic-ultrasonic parameters and measurements are discussed.

Williams, J. H., Jr.↗
NASA NTRS1985

Ultrasonic testing of plates containing edge cracks

The stress wave factor (SWF) signal is utilized for the nondestructive evaluation of plates containing perpendicular edge cracks. The effects of the existence lateral location and depth of the crack on the magnitude spectra of individual reflections in the SWF signal are studied. If the reflections in the SWF signal are not overlapped the short time Fourier analysis is applied. If the reflections are overlapped the short time homomorphic analysis (cepstrum analysis) is applied. Several reflections which have average resonant frequencies approximately at 0.9, 1.3, and 1.7 MHz are analyzed. It is observed that the magnitude ratios evaluated at average resonant frequencies decrease more with increasing d/h if the crack is located between the transducers, where h is plate thickness and d is crack depth. Moreover, for the plates, crack geometries, reflections, and frequencies considered, the average decibel drop depends mainly on the dimensionless parameter d/h and it is approximately -1 dB per 0.07 d/h. Changes in the average resonant frequencies of the magnitude spectra are also observed due to changes in the location of the crack.

Williams, J. H., Jr.↗
NASA NTRS1986

Ultrasonic testing of plates containing edge cracks

The stress wave factor (SWF) signal is utilized for the nondestructive evaluation of plates containing perpendicular edge cracks. The effects of the existence lateral location and depth of the crack on the magnitude spectra of individual reflections in the SWF signal are studied. If the reflections in the SWF signal are not overlapped the short time Fourier analysis is applied. If the reflections are overlapped the short time homomorphic analysis (cepstrum analysis) is applied. Several reflections which have average resonant frequencies approximately at 0.9, 1.3, and 1.7 MHz are analyzed. It is observed that the magnitude ratios evaluated at average resonant frequencies decrease more with increasing d/h if the crack is located between the transducers, where h is plate thickness and d is crack depth. Moreover, for the plates, crack geometries, reflections, and frequencies considered, the average decibel drop depends mainly on the dimensionless parameter d/h and it is approximately -1 dB per 0.07 d/h. Changes in the average resonant frequencies of the magnitude spectra are also observed due to changes in the location of the crack.

Williams, J. H., Jr.↗
NASA NTRS1994

Noncontact Acousto-Ultrasonic Testing With Laser Beams

Laser beams used to excite and detect acoustic waves in specimens. Laser/acousto-ultrasonic technique entails no mechanical contact between specimens and testing apparatus. Apparatus located at relatively large distances (meters) from specimens, making it possible to test specimens too hot for contact measurements or located in inaccessible places, vacuums, or hostile environments.

Huber, Robert D.↗