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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Advantages and Disadvantages of Vertical Solar Racking for Agrivoltaic Systems

Vertical bifacial systems can provide benefits for agriculture compared to conventional solar farm designs, but gaps remain in understanding key features related to vegetative shading, electricity production, and microclimate. This study evaluates the advantages and disadvantages of vertical bifacial systems for agrivoltaics compared to traditional fixed tilt and single axis tracking (SAT) designs based on solar radiation data from the Northeastern US.

Williams, Henry J↗
DOE OSTI2014

Innovative Ballasted Flat Roof Solar PV Racking System

The objective of this project was to reduce the cost of racking for PV solar on flat commercial rooftops. Cost reductions would come from both labor savings and material savings related to the installation process. The rack would need to accommodate the majority of modules available on the market. Cascade Engineering has a long history of converting traditional metal type applications over to plastic. Injection molding of plastics have numerous advantages including selection of resin for the application, placing the material exactly where it is needed, designing in features that will speed up the installation process, and weight reduction of the array. A plastic rack would need to meet the requirements of UL2703, Mounting systems, mounting devices, clamping/retention devices, and ground lugs for use with flat-plate photovoltaic modules and panels. Comparing original data to the end of project racking design, racking material costs were reduced 50% and labor costs reduced 64%. The racking product accommodates all 60 and 72 cell panels on the market, meets UL2703 requirements, contributes only 1.3 pounds per square foot of weight to the array, requires little ballast to secure the array, automatically grounds the module when the module is secured, stacks/nests well for shipping/fewer lifts to the roof, provides integrated wire routing, allows water to drain on the roof, and accommodates various seismic roof connections. Project goals were achieved as noted in the original funding application.

14 SOLAR ENERGY↗
DOE OSTI2014

Rack assembly for mounting solar modules

A rack assembly is provided for mounting solar modules over an underlying body. The rack assembly may include a plurality of rail structures that are arrangeable over the underlying body to form an overall perimeter for the rack assembly. One or more retention structures may be provided with the plurality of rail structures, where each retention structure is configured to support one or more solar modules at a given height above the underlying body. At least some of the plurality of rail structures are adapted to enable individual rail structures o be sealed over the underlying body so as to constrain air flow underneath the solar modules. Additionally, at least one of (i) one or more of the rail structures, or (ii) the one or more retention structures are adjustable so as to adapt the rack assembly to accommodate solar modules of varying forms or dimensions.

14 SOLAR ENERGY↗
DOE OSTI2022

Blue Rock CropSpanPV - Low Cost Racking for Agricultural Solar Photovoltaics

In this work, a total of four solar panel layouts, applied to Agrivoltaics, are investigated. This study presents two hypotheses: 1. Prefabrication - Lower total cost can be achieved by constructing a pre-assembled, pre-wired solar array in a factory, with automation, then rapidly deploying it in the field. 2. Tension Structures - Using tension structures in a way to suspend an overhead solar array also reduces costs when compared to conventional support methods. Designs are presented for frames to hold the panels. Configurations are advanced to connect the frames into arrays. Supports and foundations to hold the arrays in the desired layout are calculated, selected and presented. Cost models are prepared for the four layouts, which include definition of the business enterprise, the manufacturing operation, and the required facility for production at scale. Cost models include, detail material and task/labor take-offs for both manufacturing and installation. Comparisons with conventional system adapted to Agrivoltaics reveal that the two hypotheses do not hold true. A prefabricated array requires additional material that is not needed in the base system and the cost of this additional material is not outweighed by the cost savings of reduced field installation. The cost of wire rope for a tension structure does result in an economy of material, however, the cost of end connections and tensioning devices adds significantly to the cost of the overall tension structure. Foundation loads with tension structures, especially the large wind uplift seen with a fixed tilt solar array, impose significant constraints and high costs. The following conclusions are recommended for further consideration: 1. Best Case Agrivoltaic Configuration - The best value/lowest cost configuration for agrivoltaics is the installation of solar panels mounted on a single axis tracker in either a 2-in-portrait or 2-in landscape arrangement. This is useful for grazing lands and for staple crops which require high light levels. These applications represent the vast majority of the potential agrivoltaic market. Important elements in this configuration are the specific geometric layout coordinated with the various field operations and a control system linked between the farm equipment and single axis tracker. The control system is to monitor location and orientation, then actively tilt the solar panels or brake the field equipment to provide clearance and avoid collisions. 2. Long Span Applications - The use of tension structures for an overhead fixed tilt array is beneficial where long spans are a necessity, especially where the base support in the project location has consolidated rock near the surface or some other solid structure. One application is spanning wide irrigation canals. Another may be as an installation at the top deck of parking structures. 3. Direct Ground Mount Configuration – Having skids at the base of a pre-fabricated array that extend when the array is deployed, could be a successful design. This could be a useful strategy for dense, flat, ground-mount configurations like that employed by a couple of successful commercial operations (5G Maverick and Erthos). Arrays would be orientated north and south, deployed very low on prepared grade. Arrays would be aligned closely next to each other and anchored with small ground screws or simply with ballast. This same product arrangement could be very useful for rapid deployment and set-up of solar arrays for temporary deployments, disaster response and the military operations

14 SOLAR ENERGY↗
NASA NTRS1981

Solar water heater design package

Package describes commercial domestic-hot-water heater with roof or rack mounted solar collectors. System is adjustable to pre-existing gas or electric hot-water house units. Design package includes drawings, description of automatic control logic, evaluation measurements, possible design variations, list of materials and installation tools, and trouble-shooting guide and manual.

Source record↗
DOE OSTI2016

EERE Showcase Event (Solar Decathlon 2015)

The goal of the Orange County Great Park Corporation (Great Park) is to successfully host the U.S. Department of Energy Solar Decathlon 2015. In furtherance of that goal, tasks to be performed within the current reporting period include the following: Task 1.0 Arrange Site Team Visits for January 2015 The Great Park arranged appropriate meeting space for the site team visits over a three-day period, January 8, 2015 through January 10, 2015. Instead of a meeting in Hanger 244, the DOE requested a different meeting space. The working team met in the Operations offices on January 8th. The student teams were welcomed at the City of Irvine’s Lakeview Senior Center on January 9th, and came back on January 10th for breakout sessions. Task 2.0 Outreach Activities The following outreach activities related to the U.S. Department of Energy Solar Decathlon 2015 occurred during and prior to the event: • Promoted the return of the Solar Decathlon 2015 on the City’s website. (cityofirvine.org) • Promoted the return of the Solar Decathlon 2015 through the City’s and Great Park’s social media channels, including Facebook and Twitter. (facebook.com/cityofirvine, facebook.com/orangecountygreatpark, twitter.com/City_of_Irvine, twitter.com/ocgreatpark) • Promoted the return of the Solar Decathlon 2015 and student visit through a City Council Announcement. • Worked to set-up meetings between the U.S. Department of Energy team and potential donors/key stakeholders in Irvine. • Began ICTV filming and coverage of the Solar Decathlon 2015 teams. This includes student team interviews, interview with Richard King and b-roll footage. • Facilitated an interview with Sarah Farrar and the Orange County Register during the recent student visit in January • Information in May was provided to Irvine Unified School District and Tustin Unified School District promoting the three Education Days that the DOE will host during the event. More DOE information is due in August, which will be forwarded to the school districts that will provide important information for school tours. • A promotional ICTV video has been sent through the Irvine Chamber of Commerce and to dozens of businesses in Irvine promoting the Solar Decathlon 2015 and inviting attendance. • Cover story of Fall Inside Irvine magazine detailed teams competing in Solar Decathlon. Magazine goes to more than 100,000 Irvine residences. • Produced public service announcement with KPCC radio to air 9/28-10/16. Outreach also included a web banner on the station’s website. • Full-page advertisements in special sections of the Orange County Register, including UCI 50th Anniversary magazine that went to over 1 million readers of the Register, the Riverside Press Enterprise and the L.A. Times; Best of Orange County magazine; and Solar Decathlon special section. • Full-page ad in Urban Land magazine Sept./Oct. issue. • Produced ad for Irvine Global Village Festival brochure (tens of thousands in attendance at event.) • Ten posters displayed at Irvine Company properties throughout the City, including the Irvine Spectrum Center. • Rack cards promoting Solar Decathlon displayed at Irvine Spectrum Center, Discovery Science Center, Orange County Farm Bureau (at farmers markets) and at City facilities. • Tote bags promoting Solar Decathlon filled with magnets and rack cards on the event distributed at Irvine Global Village Festival, Great Park farmers market and UCI Festival of Discovery; some 8,000 bags handed out. • E-blast from City of Irvine Community Services Department included information on Solar Decathlon. (List contains 51,000 recipients.) • E-blast to Irvine Co. mailing list sent out 9/30. Web banner posted at shopirvinespectrumcenter.com. • E-blast sent to Orange County Register mailing list on 10/6. • Web banner posted on Orange County Register’s homepage. • E-blast sent by Irvine Chamber of Commerce on 10/9. • E-blast using City’s GovDelivery to 2,100 on 10/12. • Produced additional ads for the Orange County Register to fulfill the in-kind agreement between the DOE and the Register: Friday, Oct. 9, Local front page strip ad; Saturday, Oct. 10, half-page Home & Garden section ad; Sunday, Oct. 11, full page Local section ad; Wednesday, Oct. 14, ½ page Main or Local ad; Friday, Oct. 16, full Local or Main section ad; Saturday, Oct. 17, half-page Home & Garden section ad; Sunday Oct. 18, full page Local or Main ad. • Produced two additional Register ads promoting final days of the event: Full page Main or Local ad for Thursday, Oct. 15 and full page ad in Irvine World News weekly publication. • Produced separate press releases on Solar Decathlon, Volunteer Effort, Children’s Activities Area and Final Days. • Produced and distributed Children’s Activities Days rack cards. • Continued to promote the event on the City’s webpage, Great Park webpage and social media channels. • ICTV produced the “Solar Decathlon Minute” videos, which were posted on the City’s YouTube channel and the solardecathlon.gov website. • Four-minute video promoting Solar Decathlon shown on iShuttles in the City in weeks leading up to event. • Promoted a “Business Day” to local businesses in which businesses could sign up for tour led by Solar Decathlon docents. • Access Irvine Special Event Button running 9/28-10/18/15. • Access Irvine Push Notification on 10/15/15. • Facebook ad boost 10/13-10/18.

14 SOLAR ENERGY↗
DOE OSTI2017

Highly Effective Steel Cable Solar PV Mounting System (Final Technical Report)

Motivation: The motivation for the project was for to be able to fund sufficient research to develop, engineer, and prove a market for a P4P cable-based parking structure. The goal was for the product to be less expensive, built more easily and quickly, and have a reduced energy/carbon footprint than the competition in the solar over parking market. Importance: There has been tremendous innovation in almost all aspects of the solar industry. Reduction in component costs and the ease of construction in the racking market have been less substantial. P4P's reduction of the amount of steel required to build a solar racking structure means that the P4P Energy system goes energy positive more quickly and has a reduced carbon footprint than conventional structures. Goals: Many of the goals are in the motivation section above. The overarching goal was to have a productized system have a place and is ready to be sold in the market.

14 SOLAR ENERGY↗
DOE OSTI2017

Evaluation of Installation Time for SMASHmount by SMASHsolar

The Department of Energy SunShot Incubator program provides early-stage assistance to help startup companies cross technological barriers to commercialization while encouraging private sector investment. The SunShot Incubator program aims to shorten the time it takes for a young business or company to develop an innovative product concept and make it commercially available, which includes product prototyping, deployment, and, potentially, manufacturing. SMASHsolar was selected as an Incubator awardee to develop a simple, snap-together, module-integrated photovoltaic (PV) mounting system in attempts to dramatically reduce the time, effort and skill needed to install rooftop solar. In support of this award, the National Renewable Energy Laboratory worked with SMASHsolar to develop a procedure for evaluating the installation time required for the SMASHmount system vs. widely-available rail systems. Amongst several installations, NREL measured the following installation times, subject to the qualifications and conditions described later in this report. NREL found that the SMASHsolar SMASHmount system was installed between 15% and 37% faster than tested competing systems after one or two installations of the system.

14 SOLAR ENERGY↗
DOE OSTI2025

Technoeconomic Analysis (TEA)

Techno-economic analysis (TEA) for the DuraMAT Consortium includes the following areas: linking solar photovoltaic (PV) technology trends to reliability implications; providing a framework to calculate technology costs, yielding insights useful for research decision-making, proposals, technology selection, and publications; and examining technology tradeoffs considering lifecycle project economics. This poster highlights results from the first and second iterations of the DuraMAT Technology Scouting reports as well as the updated Simplified PV Levelized Cost of Energy (LCOE) Calculator.

14 SOLAR ENERGY↗
DOE OSTI2020

PV Storm Hardening Costs

While solar arrays often survive severe weather events, systems are occasionally compromised and left unable to provide power. For PV systems to act as resilient power providers, they must remain operational. Building a system that is more likely to survive a storm comes at a cost, though. Previous efforts have identified various system measures and practices that can increase the likelihood of a PV system surviving a severe weather event. But what is the cost premium for a storm hardened PV system? This report provides initial estimates for the up-front cost premiums for various methods of storm hardening PV systems.

14 SOLAR ENERGY↗
DOE OSTI2025

Maturing Rational Design Methodologies and Industry Consensus Engineering Standards: Critical Fastened Joints - Solar PV Industry

Critical structural joints can be seen throughout a solar array and are called upon to secure modules and keep racking assembled and able to resist large demands from winds and snow loads. In the relatively new and fast-growing solar PV industry, the important role these hardware assemblies (e.g. clips, clamps, bolts, nuts, washers) play is not well understood by product designers. Failures with critical structural joints are surprisingly common and point to the need for maturing the engineering and assembly of these joints. The wide variety of design concepts (Figure 2&2) demonstrate interesting and innovative ideas but are lacking the basics of fastener engineering seen in matured industries (e.g. transportation, buildings). Complicating the maturing process for critical structural joints is that they are one component in rack supporting structures that exhibits a systems behavior; each component will affect the other and play a key role in maintaining structural integrity. When wind loads the surface of a module, the underlying racking members deflect and twist which in turn imparts forces back into the joints and into the mounted modules. Often, these supporting rack structures exhibit high deflections and low natural frequencies which amplify the demands placed into the joints even in moderate winds. Current engineering practices and associated structural conventions view solar racking support structures as they would a high mass building that exhibit more static behaviors in wind events. Solar structures are unique from high mass buildings and require the development of solar specific industry engineering consensus standards.

14 SOLAR ENERGY↗
DOE OSTI2019

Expanding the Photovoltaic Supply Chain in the United States: Opportunities and Challenges

Growth in U.S. manufacturing of solar-grade polysilicon, photovoltaic (PV) cells, and PV modules has not kept pace with global growth in these industries, and in some cases has even decreased. As a result, the United States has lost approximately 80% of its global market share in these industries over the past decade. However, projections of strong PV demand growth continuing in the United States and globally—along with significant announced U.S. cell and module plant expansions—suggest that PV could have important near-term impacts on related U.S. manufacturing sectors. This report primarily considers the infrastructure availability in the United States to meet demand for industries upstream of PV manufacturing if all U.S. PV installations were manufactured domestically from domestically sourced materials and components. It does not evaluate economic factors such as cost-competitiveness with other countries, policy incentives, shipping costs, and so forth, which are important factors to evaluate but are outside the scope of this work. Our goal is to delineate the infrastructure challenges and opportunities that upstream U.S. manufacturing sectors could encounter if the U.S. PV manufacturing sector grows. This analysis could be used in future discussions of the feasibility of creating a domestic PV supply chain that relies on domestic sourcing for upstream materials.

14 SOLAR ENERGY↗
DOE OSTI2019

On the Path to Energy Independence and a Clean Power Future – LED Lighting Retrofit and Solar Power Generation for the CTUIR Science and Engineering Laboratory and Public Transit Center (Rev.1)

This project supports the goals of the Energy Policy for the Confederated Tribes of the Umatilla Indian Reservation (CTUIR) through the implementation of an energy efficiency measure (LED lighting retrofit) and construction of a fixed rack (stationary) ground-mounted solar photovoltaic (PV) array energy generation system. The project objective was to eliminate the net demand for grid-based utility energy at two tribal facilities: the CTUIR Field Station and the Public Transit Center (consisting of bus barn and maintenance shop buildings). A total of 332 lighting fixtures were retrofitted with high efficiency LEDs at the three buildings within the project scope. The solar PV array constructed adjacent to the Field Station (46330 Timine Way, Pendleton, OR 97801) has a nameplate capacity of 97.98 kW DC . The project was managed by staff from the CTUIR Energy & Environmental Sciences Program within the Department of Natural Resources and the final budget was $\$ $288,206. Data was collected during a 12 month monitoring period following construction of the aptly named Ántukš–Tín̓qapapt Solar PV Array and assessed to determine project results. During this time, the solar PV system generated 125,580 kWh of energy according to SolrenView solar PV system monitoring service. In contrast, the total realized utility energy and cost savings due to the project were estimated by comparing 24 months of consecutive utility billing data. Results of this comparison indicate that grid-based utility energy demand was reduced by 121,280 kWh, or roughly 80% of the total electricity consumed by both facilities. The cost savings associated with this energy demand reduction were $\$ $11,104 and a payback period of 5.7 years was estimated for recovering the CTUIR’s investment. However, it should be noted that these figures are not representative of the savings that could be obtained under normal, error-free (i.e. faultless) conditions. Several undesirable events occurred during the 12 month monitoring and evaluation period, the effects of which were quantified using available data so that results under a “Faultless Scenario” could be estimated. Annual energy and cost savings estimated for the Faultless Scenario were approximately 166,289 kWh and $\$ $15,225, respectively. These figures should prove to be more representative of the long-term average annual results achieved in response to the project and suggest a payback period closer to 4.5 years for the CTUIR.

14 SOLAR ENERGY↗
DOE OSTI2020

Luminescent Enhancement for Combined Solar and Commercial Agriculture. Final Report

This proposal will develop a new racking / mounting system combined with a new agriculture-tuned luminescent solar panel for low cost high tunnel implementation to produce both crops and electricity for small local farms. Crop trials performed under this specialized panel/racking system can be extended to open field agriculture with standard utility scale racking system in phase II. The US agricultural industry uses about 300 billion KW-hr of energy / year. Of this energy consumption, roughly 20% goes towards food production and 20% goes towards food processing. This proposal will allow farm land to simultaneously generate electricity, food AND provide jobs. Employment is one of the largest hurdles for the introduction of solar into rural areas. The ability to provide agricultural jobs in addition to solar energy from a plot of land will pave the way for greater adoption of photovoltaics in rural areas. A cost effective and highly durable hybrid power generating high tunnel greenhouse will be developed that generates electricity at less than $2.50/watt INSTALLED cost and can be used for crop production of high values crops. The high tunnel will use a new design of Soliculture greenhouse integrated luminescent solar panels to selectively absorb the green portion of the solar spectrum that is not used by plants and convert the light to red light with higher photosynthetic efficiency and to enhance power output of solar cells. Green light is selectively downshifted to red light using luminescent materials that match the photosythetically active region for plants and the efficiency maximum of Si photovoltaic cells. The color tuning associated with converting green light to red light has been shown to facilitate fruit production in commercial greenhouses growing cucumbers, lettuce and herbs.

14 SOLAR ENERGY↗
DOE OSTI2016

Fuzzy logic controller versus classical logic controller for residential hybrid solar-wind-storage energy system

Several researches for management of diverse hybrid energy systems and many techniques have been proposed for robustness, savings and environmental purpose. In this work we aim to make a comparative study between two supervision and control techniques: fuzzy and classic logics to manage the hybrid energy system applied for typical housing fed by solar and wind power, with rack of batteries for storage. The system is assisted by the electric grid during energy drop moments. A hydrogen production device is integrated into the system to retrieve surplus energy production from renewable sources for the household purposes, intending the maximum exploitation of these sources over years. The models have been achieved and generated signals for electronic switches command of proposed both techniques are presented and discussed in this paper.

14 SOLAR ENERGY↗