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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Optimization of COMPASS-U Support Structure

The global support structure for Compass Upgrade (COMPASS-U) employs many bolted and pinned components to improve the manufacturability of the whole structures. This is a departure from other designs used for highly loaded tokamaks, like Alcator C-Mod which used large forgings. Modeling of the numerous connections and interfaces was a challenge. This article will describe how to optimize the C-frame support structure with the goal to eliminate differential displacements at those interfaces and, importantly, minimize toroidal mutual displacement at the sliding joint of the toroidal field (TF) coils. The global support structure consists of 16 C-frames, and it can be simplified as a 1/8th cyclic symmetry model due to the eight vertical rods mounting that connect bottom CS and PF1-3 assemblies to the C-frames. Structure variants with different connection webs between two neighboring C-frames have been analyzed. The preloading of bolts can be split into several preload substeps to simulate the real assembly process of the COMPASS-U support structure. Additionally, the TF crown and the wedge plate can be further improved to become a solid part to better hold the TF coils.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Structural development of laminar flow control aircraft chordwise wing joint designs

For laminar flow to be achieved, any protuberances on the surface must be small enough to avoid transition to turbulent flow. However, the surface must have joints between the structural components to allow assembly or replacement of damaged parts, although large continuous surfaces can be utilized to minimize the number the number of joints. Aircraft structural joints usually have many countersunk bolts or rivets on the outer surface. To maintain no mismatch on outer surfaces, it is desirable to attach the components from the inner surface. It is also desirable for the panels to be interchangeable, without the need for shims at the joint, to avoid surface discontinuities that could cause turbulence. Fabricating components while pressing their outer surfaces against an accurate mold helps to ensure surface smoothness and continuity at joints. These items were considered in evaluating the advantages and disadvantages of the joint design concepts. After evaluating six design concepts, two of the leading candidates were fabricated and tested using many small test panels. One joint concept was also built and tested using large panels. The small and large test panel deflections for the leading candidate designs at load factors up to +1.5 g's were well within the step and waviness requirements for avoiding transition.The small panels were designed and tested for compression and tension at -65 F, at ambient conditions, and at 160 F. The small panel results for the three-rib and the sliding-joint concepts indicated that they were both acceptable. The three-rib concept, with tapered splice plates, was considered to be the most practical. A modified three-rib joint that combined the best attributes of previous candidates was designed, developed, and tested. This improved joint met all of the structural strength, surface smoothness, and waviness criteria for laminar flow control (LFC). The design eliminated all disadvantages of the initial three-rib concept except for unavoidable eccentricity, which was reduced and reacted satisfactorily by the rib supports. It should also result in a relatively simple low-cost installation, and makes it easy to replace any panels damaged in the field.

Fischler, J. E.↗

External tank project new technology plan

A production plan for the space shuttle external tank configuration is presented. The subjects discussed are: (1) the thermal protection system, (2) thermal coating application techniques, (3) manufacturing and tooling, (4) propulsion system configurations and components, (5) low temperature rotating and sliding joint seals, (6) lightning protection, and (7) nondestructive testing technology.

Source record↗

Development progress, external tank for the Space Shuttle Main Propulsion System

Attention is given to the design parameters of the LH2/LO2 system in a description of the development of the external tank for the Space Shuttle Main Propulsion System (MPS). Design and functional changes for the MPS are reviewed, including: improvement of the vibroacoustic environment through the adaptation of a two-stage pilot to the existing basic valve design, a redesign of the GH2 vent line to accommodate increased deflections and loads, and the minimization of ice formation through slide joint insulation. The anti-geyser splash plate for the LO2 system is outlined in terms of fuel flow parameters under varying conditions of temperature and pressure, and test results for individual components are presented.

Norquist, L.↗

Validating Mixtures of 233 U, 235 U, and 239 Pu for the Sum-of-Fractions Method [Slides]

A joint effort by PNNL and ORNL examined mixtures of 233 U, 235 U, and 239 Pu to determine subcritical mass limits based on similarities to critical benchmark experiments through the Sum-of-Fractions method. Results of the validation efforts by ORNL were used to determine areas of applicability based on EALF and moderator/reflector type. TSUNAMI-1D, TSUNAMI-IP, and VADER sequences used for generating sensitivities, similarity assessments, and statistical testing. Validation efforts provided here using the Sum-of-Fractions method results in k eff values below established calculational margins and provides additional flexibility to limits provided in ANSI/ANS-8.15.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Stochastic Modeling of the Joint Neutron Number-Cumulative Fission Fragment Kinetic Energy Deposition Distribution and its Statistical Moments [Slides]

We investigate the joint distribution of the neutron number and cumulative fission-fragment kinetic energy (FKE) deposition, with a specific focus on low-order statistical moments: the mean, variance, and correlation. Starting from a point-kinetic framework, we derive a forward Master equation (FME) for the joint distribution and develop the corresponding moment equations.

42 ENGINEERING↗

Joint SatOPS Compatibility Efforts

This slide presentation reviews NASA Goddard Space Flight Center's (GSFC) participation in the interagency cooperation committee, the Joint SatOps Compatibility Committee (JSCC), and the compatible Sat 2 efforts. Part of GSFC's participation in the JSCC is to work with the Goddard Mission Systems Evolution Center (GMSEC) to provides a publish/subscribe framework to enable rapid integration of commercially available satellite control products.

Smith, Danford↗

Process Systems Engineering-Informed Design and Scale-Up of Multi-stage Diafiltration Cascades for Lithium and Cobalt Recovery from Spent Lithium-Ion Batteries

These slides present work jointly completed by Tasks in PrOMMiS. The first half of the presentation motivates the importance of critical materials for national security and how the recovery of critical minerals via membrane separations can be more cost effective than currently used technology. The second half of the presentation presents cost-optimal results for the custom cost model for diafiltration using the superstructure flowsheet developed by CMU. These results highlight how PSE can inform process targets (i.e., product purity targets) and suitable design strategies for scaled-up membrane cascades.

critical materials↗

Joint Non-kinetic Effects Model (JNEM)

This slide presentation reviews the development of the Joint Non-kinetic Effects Model (JNEM), which is tool to support Battle Command Training that links simulation-generated non-kinetic events and outcomes to Training Audience Command and Staff decisions. JNEM helps create the operating environment for the following population groups (P-groups): (1) Local Civilians on the Battlefield, (2) Inter-Governmental Organizations (3) Non-Governmental Organizations (4) Contractors on the battlefield.

wargaming↗

Parallel-Plate Avalanche Counter (PPAC) Fabrication for 240 Pu PFNS Measurement [Slides]

A LANL-LLNL joint program has been developed successfully to measure PFNS and established the most precisely determined $\chi$ matrices for 235,238 U and 239 Pu. It has been extended to 240 Pu now and possibly to 233 U in the future. An alternative method was developed to fabricate 240 Pu and a total of 12 targets were made with a total mass of 17.9 mg. The PFNS measurement for 240 Pu will begin in June, 2022 when the new beam cycle starts and the data analysis follows immediately afterward.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Solar Alpha Rotary Joint Anomaly: The Materials and Processes Perspective

This slide presentation reviews the anomaly discovered on the Solar Alpha Rotary Joint (SARJ). This anomaly was discovered when the SARJ mechanism produced anomalous telemetry and noticeable vibrations. Metallic debris was discovered throughout the vicinity of the mechanism. Samples were taken from the SARJ, and the findings of the analysis are discussed.

Basta, Erin A.↗

Effect of gamma irradiation on the friction and wear of ultrahigh molecular weight polyethylene

The effect of sterilization gamma irradiation on the friction and wear properties of ultrahigh molecular weight polyethylene (UHMWPE) sliding against stainless steel 316L in dry air at 23 C is investigated, the results to be used in the development of artificial joints which are to surgically replace diseased human joints. A pin-on-disk sliding friction apparatus is used, a constant sliding speed in the range 0.061-0.27 m/s is maintained, a normal load of 1 kgf is applied with dead weight, and the irradiation dose levels are: 0, 2.5, and 5.0 Mrad. Wear and friction data and conditions for each of the ten tests are summarized, and include: (1) wear volume as a function of the sliding distance for the irradiation levels, (2) incremental wear rate, and (3) coefficient of friction as a function of the sliding distance. It is shown that (1) the friction and wear properties of UHMWPE are not significantly changed by the irradiation doses of 2.5 and 5.0 Mrad, (2) the irradiation increases the amount of insoluble gel as well as the amount of low molecular weight material, and (3) after run-in the wear rate is either steady or gradually decreases as a function of the sliding distance.

Jones, W. R.↗

Upper Class E Traffic Management (ETM) and ATM-X

This is a slide set for presentation at the 4th Federal UAS Workshop jointly hosted by NASA and USGS. The contents of the slide cover the work currently being performed with respect to the Upper Class E Traffic Management (ETM) concept, which addresses the needs and gaps in the management of high altitude airspace operations. This concept leverages elements developed through the UAS Traffic Management project with respect to a cooperative, service-based approach that provides services and capabilities in areas (e.g., Upper E airspace) that currently receive no or limited service from Air Traffic Control. This concept is meant to provide a safe, fair, and scalable approach to management of Upper E operations that reduces the burden on ATC while providing the flexibility and access desired by current and new users of the airspace. This set of slides includes an overview and rationale of the ETM concept, a recap of the progress made, the road ahead, and the place of ETM within its parent project: Air Traffic Management-eXploration (ATM-X).

Upper E↗

Container seal for dusty environment

Method maintains cleanliness of joint-sealing surfaces under dust-laden conditions. This is accomplished by keeping seal and sealing surface covered with sliding plastic rings, which slide out of the way when a joint is seated.

Nevin, R. S., Sr.↗

IER 500: AWE-LLNL Measurement Campaign at DAF [Slides]

Presentation Hosted at Device Assembly Facility (DAF). Joint collaboration by Atomic Weapons Establishment (AWE) and Lawrence Livermore National Laboratory (LLNL). Multiple measurements were recorded through a two-week period with 12 unique objects measured. LLNL deployed Machine learning software program for diagnostic assessments. Current status notes the dedicated DAF team LLNL maintains. Additionally, LLNL is compiling a report on the AWE-LLNL measurements and designing security benchmark experiments. The presentation concludes with future work envisioned.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Geared Electromechanical Rotary Joint

Geared rotary joint provides low-noise ac or dc electrical contact between electrical subsystems rotating relative to each other. Designed to overcome some disadvantages of older electromechanical interfaces, especially intermittency of sliding-contact and rolling-contact electromechanical joints. Hollow, springy planetary gears provide continuous, redundant, low-noise electrical contact between inner and outer gears.

Vranish, John M.↗