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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2017

Regenerative Gas Dryer for In-Situ Propellant Production

Rocket propellant can be produced anywhere that water is found by splitting it into hydrogen and oxygen, potentially saving several tons of mass per mission and enabling the long term presence of humans in space beyond LEO. When water is split into hydrogen and oxygen, the gaseous products can be very humid (several thousand ppm). Propellant-grade gases need to be extremely dry before being converted into cryogenic liquids (less than 26 ppm water for grade B Oxygen). The primary objective of this project is to design, build and test a regenerative gas drying system that can take humid gas from a water electrolysis system and provide dry gas (less than 26ppm water) to the inlet of a liquefaction system for long durations. State of the art work in this area attempted to use vacuum as a means to regenerate desiccant, but it was observed that water would migrate to the dry zone without a sweep gas present to direct the desorbed vapor. Further work attempted to use CO2 as a sweep gas, but this resulted in a corrosive carbonic acid. In order for in-situ propellant production to work, we need a way to continuously dry humid gas that addresses these issues.

Paz, Aaron↗
NASA NTRS1987

A new look at oxygen production on Mars - In situ propellant production (ISPP)

Consideration is given to the technique of producing oxygen on Mars from CO2 in the Martian atmosphere via in situ propellent production (ISPP). Mission implications of ISPP for both manned and unmanned Mars missions are described as well as ways to improve system reliability. Technology options that improve reliability and reduce power requirements include the use of adsorption pumps and advanced zirconia membranes. It is concluded that both manned and unmanned missions will benefit greatly from ISPP, especially in the context of a permanent manned base on Mars.

Frisbee, Robert H.↗
NASA NTRS1986

Chemical production on Mars using in situ propellant production technology

In situ propellant production (ISPP) was examined in terms of its applicability to a manned Mars mission. Production of oxygen from Martian atmosphere was used as the baseline system for ISPP technology assessment. It was concluded that production of oxygen was an important element in a manned Mars mission which could be developed in terrestrial laboratories. Expert system methodology will be required to enable reliable, autonomous production of oxygen. Furthermore, while no major technical breakthroughs are required, this research requires a long lead time to permit its systematic evolution.

Robert L Ash↗
NASA NTRS2001

Space Resource Requirements for Future In-Space Propellant Production Depots

In 2000 and 2001 studies were conducted at the NASA Marshall Space Flight Center on the technical requirements and commercial potential for propellant production depots in low Earth orbit (LEO) to support future commercial, NASA, and other Agency missions. Results indicate that propellant production depots appear to be technically feasible given continued technology development, and there is a substantial growing market that depots could support. Systems studies showed that the most expensive part of transferring payloads to geosynchronous orbit (GEO) is the fuel. A cryogenic propellant production and storage depot stationed in LEO could lower the cost of missions to GEO and beyond. Propellant production separates water into hydrogen and oxygen through electrolysis. This process utilizes large amounts of power, therefore a depot derived from advanced space solar power technology was defined. Results indicate that in the coming decades there could be a significant demand for water-based propellants from Earth, moon, or asteroid resources if in-space transfer vehicles (upper stages) transitioned to reusable systems using water based propellants. This type of strategic planning move could create a substantial commercial market for space resources development, and ultimately lead toward significant commercial infrastructure development within the Earth-Moon system.

Smitherman, David↗
NASA NTRSDate not supplied

Kiloton Class ISRU Systems for LO2/LCH4 Propellant Production on the Mars Surface

As part of the 2023 strategic analysis cycle to explore the trade space, the NASA Mars Architecture Team wanted to explore what it takes to produce in situ on Mars many hundreds of tons of propellants for a large all-chemical transportation system. The conceptual operations and design of the LO 2 /LCH 4 in situ resource utilization (ISRU) water acquisition, propellant production and liquification system was assigned to the NASA Compass concurrent engineering team with support from various NASA ISRU, cryogenic fluid management, and surface power experts. The conceptual point design examined one case producing 300 t of LO 2 /LCH 4 from the Mars atmosphere and delivered water in 20 months and storing the liquified propellants in a to-be-reused lander. Several of these large single-stage, all-chemical class large vertical landers would deliver the required ISRU equipment. The required 150 t of water stock for the ISRU system was traded between three options: delivered, pumped from subsurface ice deposits or extracted from surface soils. The large propellant production systems consist of atmospheric CO 2 collection scroll pumps, a combined solid oxide electrolysis and methanation system to convert the CO 2 and water into gaseous O 2 and CH 4 , and various dryers, scrubbers, and separators to remove the excess water, CO 2 and H 2 . The liquefaction system consisted of 90 K cryocoolers to provide cold Ne to the launch vehicle tanks to liquify these CH 4 and O 2 gases and store them as rocket propellants. The systems are deployed using a 6 t (payload) capable chassis derived from conceptual pressurized rover designs. In total, the propellant production and liquefaction systems required three propellant production pallets, two liquefaction pallets, two water tankers, and six 40 kW-fission surface power systems (FSPS) with cabling. All this equipment was found to notionally fit inside two- 75 metric ton payload capacity Mars ascent and landing vehicles (MALV). For the case where 150 t of water delivered from Earth, four cargo MALVs are required for the full system. The same is true when the 150 t of water is extracted through surface mining. For the borehole system, only 3 cargo MALVs are necessary. A comparison of approaches in terms of number of landers, number and type of elements, power and time is made.

ISRU↗
NASA NTRS1991

Assessment of potential benefits from lunar/Mars propellant production for support of human exploration of the moon and Mars

This paper describes an assessment of potential benefits offered through use of lunar/Mars in situ propellant production to support manned missions to the moon and Mars. Resources available at each location and processing options for their extraction are discussed. Key infrastructure and support systems needed to sustain the propellant production operation and to deliver the propellants from their point of origin to the point of application are defined. The analysis focuses on reductions of earth launched mass over the course of multiple missions to assess the potential savings offered. Initial results show the impact of requirements for sustaining in situ propellant production systems on benefits offered during steady-state operation.

Jacobs, Mark K.↗
NASA NTRS1992

Project Minerva: A low-cost manned Mars mission based on indigenous propellant production

Project Minerva is a low-cost manned Mars mission designed to deliver a crew of four to the Martian surface, using only two sets of two launches. Key concepts which make this mission realizable are the use of near-term technologies and in-situ propellant production, following the senario originally proposed by R. Zubrin of Martin Marietta. The first set of launches delivers two unmanned payloads into low earth orbit (LEO): one consists of an Earth Return Vehicle (ERV), a propellant production plant, and a set of robotic vehicles, and the second consists of the upper stage/trans-Mars injection (TMI) booster. In LEO, the two payloads are joined and inserted into a Mars transfer orbit. The landing on Mars is performed with the aid of multiple aerobraking maneuvers. On the Martian surface, the propellant production plant uses a Sabatier/electrolysis-type process to combine six tons of hydrogen brought from earth with carbon dioxide from the Martian atmosphere to produce 100 tons of liquid oxygen and methane, which are later used as the propellants for the rover expeditions and the manned return journey of the ERV. Once the in-situ propellant production is completed, approximately two years after the first set of launches, the manned portion of the mission leaves earth. This set of two launches is similar to that of the unmanned vehicles; the two payloads are the Manned Transfer Vehicle (MTV) and the upper stage/TMI booster. The MTV contains the manned rover and the habitat which houses the astronauts enroute to Mars and on the Martian surface. During the 180-day trip to Mars, artificial gravity is created by tethering the MTV to the TMI booster and inducing rotation. Upon arrival the MTV performs aerobraking maneuvers to land near the fully-fueled ERV, which will be used by the crew a year and a half later to return to earth. The mission entails moderate travel times with relatively low-energy conjunction-class trajectories and allows ample time for scientific exploration. This set of missions can be repeated every two years in order to continue exploration at a variety of sites and gradually establish the infrastructure for a permanent base on Mars.

Bruckner, Adam P.↗
NASA NTRS1987

Mass and power estimates for Mars in-situ propellant production systems

An in-situ propellant production (ISPP) concept, a method for producing oxygen from carbon dioxide in the Martian atmosphere, is evaluated. The concept considered here employs zirconia membrane technology to separate O2 from CO2. Several options which can improve the reliability of the CO2/O2 ISPP system and also reduce the mass and power requirements are examined, and it is noted that the use of absorption pumps and advanced zirconia membranes significantly improves system reliability by eliminating the rotating turbomachinery of mechanical pumps. Mass and power requirements of ISPP systems designed to produce O2 only from CO2 (for an unmanned Mars mission) and to produce both CO and O2 from CO2 (for a manned Mars mission) are evaluated.

Frisbee, R. H.↗
NASA NTRSDate not supplied

Cost Breakeven Analysis of Lunar In-Situ Propellant Production for Human Missions to the Moon and Mars

NASA is preparing to return humans to the lunar surface as a first step to a human exploration campaign of Mars. Both a sustained lunar campaign and a campaign of missions to Mars will require tens to hundreds of tonnes of propellant. Although this propellant could be delivered from Earth, an alternative approach is to use the potentially vast quantities of lunar ice to enable in-situ propellant production on the lunar surface. This study evaluates the cost breakeven for using lunar-derived propellants, as opposed to those delivered from Earth, in support of an extended human exploration campaign with both a multi-year presence on the Moon as well as multiple crewed missions to Mars. In so doing, the value of lunar propellant production is considered in the context of future exploration priorities, addressing the question: over what range of human missions to the lunar surface and Mars does in-situ propellant production trade favorably with propellant delivery from Earth on the basis of cost? The results of this analysis show that the magnitude and duration of the lunar campaign, more so than the Mars campaign, drive the breakeven and that without long lifetime ISRU systems, with greater than 5 years of autonomous operation before replacement, the demand in cis-lunar space for a Mars campaign favors propellant delivery from Earth.

Christopher A Jones↗
NASA NTRSDate not supplied

Cost Breakeven Analysis of Lunar In-Situ Propellant Production for Human Missions to the Moon and Mars

NASA is preparing to return humans to the lunar surface as a first step to a human exploration campaign of Mars. Both a sustained lunar campaign and a campaign of missions to Mars will require tens to hundreds of tonnes of propellant. Although this propellant could be delivered from Earth, an alternative approach is to use the potentially vast quantities of lunar ice to enable in-situ propellant production on the lunar surface. This study evaluates the cost breakeven for using lunar-derived propellants, as opposed to those delivered from Earth, in support of an extended human exploration campaign with both a multi-year presence on the Moon as well as multiple crewed missions to Mars. In so doing, the value of lunar propellant production is considered in the context of future exploration priorities, addressing the question: over what range of human missions to the lunar surface and Mars does in-situ propellant production trade favorably with propellant delivery from Earth on the basis of cost? The results of this analysis show that the magnitude and duration of the lunar campaign, more so than the Mars campaign, drive the breakeven and that without long lifetime ISRU systems, with greater than 5 years of autonomous operation before replacement, the demand in cis-lunar space for a Mars campaign favors propellant delivery from Earth.

Christopher A. Jones↗
NASA NTRS2006

Utilizing Solar Power Technologies for On-Orbit Propellant Production

The cost of access to space beyond low Earth orbit may be reduced if vehicles can refuel in orbit. The cost of access to low Earth orbit may also be reduced by launching oxygen and hydrogen propellants in the form of water. To achieve this reduction in costs of access to low Earth orbit and beyond, a propellant depot is considered that electrolyzes water in orbit, then condenses and stores cryogenic oxygen and hydrogen. Power requirements for such a depot require Solar Power Satellite technologies. A propellant depot utilizing solar power technologies is discussed in this paper. The depot will be deployed in a 400 km circular equatorial orbit. It receives tanks of water launched into a lower orbit from Earth, converts the water to liquid hydrogen and oxygen, and stores up to 500 metric tons of cryogenic propellants. This requires a power system that is comparable to a large Solar Power Satellite capable of several 100 kW of energy. Power is supplied by a pair of solar arrays mounted perpendicular to the orbital plane, which rotates once per orbit to track the Sun. The majority of the power is used to run the electrolysis system. Thermal control is maintained by body-mounted radiators; these also provide some shielding against orbital debris. The propellant stored in the depot can support transportation from low Earth orbit to geostationary Earth orbit, the Moon, LaGrange points, Mars, etc. Emphasis is placed on the Water-Ice to Cryogen propellant production facility. A very high power system is required for cracking (electrolyzing) the water and condensing and refrigerating the resulting oxygen and hydrogen. For a propellant production rate of 500 metric tons (1,100,000 pounds) per year, an average electrical power supply of 100 s of kW is required. To make the most efficient use of space solar power, electrolysis is performed only during the portion of the orbit that the Depot is in sunlight, so roughly twice this power level is needed for operations in sunlight (slightly over half of the time). This power level mandates large solar arrays, using advanced Space Solar Power technology. A significant amount of the power has to be dissipated as heat, through large radiators. This paper briefly describes the propellant production facility and the requirements for a high power system capability. The Solar Power technologies required for such an endeavor are discussed.

Fikes, John C.↗
NASA NTRS1997

Mars ISPP Precursor (MIP): The First Flight Demonstration of In-Situ Propellant Production

Strategic planning for human missions of exploration to Mars has conclusively identified in-situ propellant production (ISPP) as an enabling technology. The Mars reference mission concept predeploys a robotic propellant production plant to the planet two years before the planned departure of the crew from Earth. The successful operation of this plant is necessary for the human journey to begin.

Kaplan, David↗
NASA NTRS1992

Project Minerva: A low cost manned Mars mission based on indigenous propellant production

Project Minerva is a low-cost manned Mars mission designed to deliver a crew of four to the Martian surface using only two sets of two launches from the Kennedy Space Center. Key concepts which make this mission realizable are the use of near-term technologies and in-situ propellant production, following the scenario originally proposed by R. Zubrin. The first set of launches delivers two unmanned payloads into low Earth orbit (LEO): the first payload consists of an Earth Return Vehicle (ERV), a propellant production plant, and a set of robotic vehicles; the second payload consists of the trans-Mars injection (TMI) upper stage. In LEO, the two payloads are docked and the configuration is injected into a Mars transfer orbit. The landing on Mars is performed with the aid of multiple aerobraking maneuvers. On the Martian surface, the propellant production plant uses a Sabatier/electrolysis type process to combine nine tons of hydrogen with carbon dioxide from the Martian atmosphere to produce over a hundred tons of liquid oxygen and liquid methane, which are later used as the propellants for the rover expeditions and the manned return journey of the ERV. The systems necessary for the flights to and from Mars, as well as those needed for the stay on Mars, are discussed. These systems include the transfer vehicle design, life support, guidance and communications, rovers and telepresence, power generation, and propellant manufacturing. Also included are the orbital mechanics, the scientific goals, and the estimated mission costs.

Beder, David↗
NASA NTRS2018

Sabatier System Design Study for a Mars ISRU Propellant Production Plant

As NASA looks towards human missions to Mars, an effort has started to advance the technology of a Mars in situ resource utilization (ISRU) Propellant Production Plant to a flight demonstration. This paper will present a design study of the Sabatier subsystem. The Sabatier subsystem receives carbon dioxide, CO2, and hydrogen, H2, and converts them to methane, CH4, and water, H2O. The subsystem includes the Sabatier reactor, condenser, thermal management, and a recycling system (if required). This design study will look at how the choice of reactor thermal management, number of reactors, and recycling system affect the performance of the overall Sabatier system. Different schemes from the literature involving single or cascading reactors will be investigated to see if any provide distinct advantages for a Mars propellant production plant.

Hintze, Paul E.↗
NASA NTRSDate not supplied

How the Allocation of Lander Functions Impacts the Cost Breakeven for Lunar In-Situ Propellant Production

This study proposes to leverage the evaluation of the cost breakeven for using lunar-derived propellants as compared to those delivered from Earth, in support of an extended human exploration campaign as defined in a companion paper, to explore this architectural question: how do choices in the number and function of different vehicles performing lunar descent and ascent impact the cost breakeven of using in-situ propellant production relative to propellant delivery from Earth for a combination of human lunar and Mars missions?

Christopher A. Jones↗
NASA NTRS2001

Models of an In-Situ Propellant Production Plant for Mars Exploration

An in-situ propellant production system (ISPP) is designed to make rocket fuel from chemicals in the Martian atmosphere in order to reduce the amount of materials that would need to be brought from Earth to support Mars missions. We have developed a description of a hypothetical ISPP system that we would like to make available to researchers who are interested in the problem of automatically diagnosing failures in complex NASA systems. This problem description will help researchers to investigate problems of interest to NASA. We would like to make the following material publicly available: (1) a 'common sense' model of an ISPP system; (2) low- and medium-fidelity simulations of the ISPP system written in Microsoft Excel and HCC; and (3) previously published data and diagrams concerning ISPP components. We do not believe there are any export considerations on these materials for the following reasons: (1) These models are not useful for guidance and real time control of vehicles, encrpytion, or any other software purpose categorized under the Export Control Classification Numbers; and (2) The models are very high level and would not by themselves enable real-time control of a real hardware system. The models are at the level of common sense. They capture, for example, that if a heater is turned on an increase in temperature should result(see the attached excerpt). We do not believe there is any commercial value to this material, given the low commercial demand for propellant plants on mars. We have spoken to acting Code IC Division Chief Dan Clancy, and he concurs with our desire to make these materials publicly available via a technical report.

Goodrich, Charlie↗
NASA NTRS1980

In Situ Propellant Production for improved sample return mission performance

In Situ Propellant Production (ISPP) on the surface of a target body is evaluated as a potential way to relax sample return mass constraints and to improve mission performance. Utilization of an oxygen/methane bipropellant combination for primary outbound and return propulsion has a significant favorable impact upon Earth escape requirements. A small sample can be returned from Mars using a single Shuttle/IUS(Twin) launch. Performance and design data are presented for the Mars mission. For sample returns from selected Galilean satellites, launch requirements are reduced by fifteen to forty percent. An assessment is made of overall utility of ISPP to planetary missions.

Stancati, M. L.↗
NASA NTRS1993

Low cost manned Mars mission based on indigenous propellant production

The paper describes a low-cost approach to the manned exploration of Mars (which involves an unmanned mission followed two years later by a manned mission) based on near-term technologies and in situ propellant production. Particular attention is given to the basic mission architecture and its major components, including the orbital analysis, the unmanned segment, the Earth Return Vehicle, the aerobrake design, life sciences, guidance, communications, power, propellant production, the surface rovers, and Mars science. Also discussed are the cost per mission over an assumed 8-yr initiative.

Bruckner, A. P.↗