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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2013

Cobra Fiber-Optic Positioner Upgrade

A prime focus spectrometer (PFS), along with corrective optics, will mount in place of the secondary mirror of the Subaru telescope on Mauna Kea, Hawaii. This will allow simultaneous observations of cosmologic targets. It will enable large-scale galactic archeology and dark energy surveys to help unlock the secrets of the universe. To perform these cosmologic surveys, an array of 2,400 optical fibers needs to be independently positioned within the 498-mm-diameter focal plane of the PFS instrument to collect light from galaxies and stars for spectrographic analyses. To allow for independent re-positioning of the fibers, a very small positioner (7.7 mm in diameter) is required. One hundred percent coverage of the focal plane is also required, so these small actuators need to cover a patrol region of 9.5 mm in diameter. To optimize the amount of light that can be collected, the fibers need to be placed within 5 micrometers of their intended target (either a star or galaxy). The Cobra Fiber Positioner was designed to meet the size and accuracy requirements stated above. Cobra is a two-degrees-of-freedom mechanism that can position an optical fiber in the focal plane of the PFS instrument to a precision of 5 micrometers. It is a theta-phi style positioner containing two rotary piezo tube motors with one offset from the other, which enables the optic fibers to be placed anywhere in a small circular patrol region. The patrol region of the actuator is such that the array of 2,400 positioners allows for full coverage of the instrument focal plane by overlapping the patrol areas. A second-generation Cobra positioner was designed based on lessons learned from the original prototype built in 2009. Improvements were made to the precision of the ceramic motor parts, and hard stops were redesigned to minimize friction and prevent jamming. These changes resulted in reducing the number of move iterations required to position the optical fiber within 5 micrometers of its target. At the time of this reporting, there are still many tests to be performed that will validate system level performance, but on an individual level, the Cobra positioner demonstrates excellent performance and will enable the PFS instrument to make unprecedented measurements of the universe. What is unique about the upgrades made to the Cobra positioner is the improved performance due to the design changes in the hard stops and the ceramic end caps of the motors. Other changes were made to reduce the unit cost of a Cobra positioner without affecting the performance, since thousands of these devices will have to be built for the PFS instrument.

Fisher, Charles D.↗
DOE OSTI2026

Online task-space motion control for positioner-coordinated multi-robot manufacturing systems

Incorporating multiple robotic manipulators into large-scale manufacturing systems enhances production efficiency and expands manufacturing capabilities beyond those of single-robot systems. Workpiece positioners in robotic manufacturing have demonstrated significant benefits for process optimization, but coordination strategies for multi-robot systems with shared positioners have received limited attention. This work presents a task-space coordinated trajectory-tracking control framework for multi-robot manufacturing systems, in which robots coordinate their motions within a shared, dynamic workpiece positioning frame. A workpiece positioner actively adjusts the pose of the manufactured component to enable greater operational concurrency and improve overall production efficiency. The proposed motion-coordination scheme employs a distributed and scalable architecture, supporting coordination across heterogeneous multi-robot systems. Two optimization methodologies are introduced to manage kinematic redundancies and maintain continuous, near-optimal operation throughout the manufacturing process. The first strategy exploits a task-space dimensionality reduction to achieve locally optimal configurations by leveraging symmetry-axis rotations of the tool. The second strategy utilizes the workpiece positioner to drive the coordinated robots toward stable and kinematically favorable configurations. For both optimization strategies, multiple objectives are defined to improve key performance metrics, including manipulability, configuration consistency, proximity to mechanical limits, and motion efficiency. Addressing a key limitation of existing coordination approaches, the framework is designed around online setpoint modification, allowing coordinated robots to respond effectively to in-situ process feedback. The proposed control framework is validated using the Robot Operating System (ROS) middleware on a combination of physical and simulated multi-robot system hardware.

Arbogast, Alex [ORNL] (ORCID:0000000154740723)↗
NASA NTRS1972

The Intelsat 4 antenna positioner

The Intelsat 4 communications satellite has two spot beam antennas which are pointed to selected land masses by gimbaled positioners. The positioners employ drive motors with electromagnetic brakes and jackscrews that are self-caging during the launch. The positioner uses dry lubricants for ball bearings, spur gears, screw and nut, and various journal bearings. A coefficient of friction of approximately 0.05 was demonstrated in vacuum operation. Success of the positioner was demonstrated on the first Intelsat 4 placed in orbit in January 1971. The developmental problems that were encountered and their solutions are discussed.

Glassow, F. A.↗
NASA NTRS1990

Feedback controlled electrostatic and electromagnetic sample positioners

Four different sample positioners are discussed. The four systems share a common operating principle in that the sample positioning is achieved by feedback controlled forces which can be electrostatic, dielectrophoretic, or electromagnetic. The first system is the electrostatic liquid drop positioner which operates at the near ambient position. The second system is the tetrahedral electrostatic positioner which is being developed for the high temperature materials processing in vacuum. The third system is essentially the the same tetrahedral system above except that the position control is achieved by dielectrophoretic forces in the pressurized gas environment. Finally, the feasibility of a feedback controlled electromagnetic positioner is discussed.

Rhim, Won-Kyu↗
NASA NTRS1972

Ultraprecision tool positioner

A linear actuator was designed with a range of several centimeters plus. Two independently functioning devices were combined to form a tool positioner, which could be used for the generation of optical elements in highly stable materials or to actively control the figure of a lightweight astronomical mirror. The advantages of the positioner over other displacement actuators are: simplicity of construction, large displacement range, bidirectional displacement, and the ability to work against opposing forces. An engineering model positioner was manufactured and tested. The system includes an electronic switching circuit and a laser interferometer gage. It was demonstrated that, by combining a holding and a driving mechanism, the capabilities of a limited positioning device are extended.

Schmidt, E. E.↗
NASA NTRS2012

Development in High-Density Cobra Fiber Positioners for the Subaru Telescope's Prime Focus Spectrometer

The Prime Focus Spectrograph (PFS) is a fiber fed multi-object spectrometer for the Subaru Telescope that will conduct a variety of targeted surveys for studies of dark energy, galaxy evolution, and galactic archaeology. The key to the instrument is a high density array of fiber positioners placed at the prime focus of the Subaru Telescope. The system, nicknamed "Cobra", will be capable of rapidly reconfiguring the array of 2394 optical fibers to the image positions of astronomical targets in the focal plane with high accuracy. The system uses 2394 individual "SCARA robot" mechanisms that are 7.7mm in diameter and use 2 piezo-electric rotary motors to individually position each of the optical fibers within its patrol region. Testing demonstrates that the Cobra positioner can be moved to within 5 micrometers of an astronomical target in 6 move iterations with a success rate of 95%. The Cobra system is a key aspect of PFS that will enable its unprecedented combination of high-multiplex factor and observing efficiency on the Subaru telescope. The requirements, design, and prototyping efforts for the fiber positioner system for the PFS are described here as are the plans for modular construction, assembly, integration, functional testing, and performance validation.

Cobra↗
NASA NTRS1970

Filler-wire positioner for electron beam welding

Miniaturized positioner is installed in any electron beam vacuum chamber for use with wire feed applications requiring filler wire. Horizontal and vertical control of the positioner is maintained from a console while chamber is under vacuum. Device permits more positive positioning of welding filler wire.

Beaupre, W. M.↗
NASA NTRS1985

Design Procedure for the New 70-meter Antenna Subreflector Positioner

Design procedures are developed for determining Cassegrain type antenna subreflector positioner strength and displacements under wind and gravity loading conditions. The procedures are applied to the JPL 70-m antenna subreflector design, and the resulting design details are presented. The generalized analysis can be adapted to other antenna and subreflector-positioners. It is shown that the new design meets the strength and displacements criteria under worst case loading.

Hughes, R. D.↗
NASA NTRS1986

RF switch positioner for communications satellite network

The RF switch positioner is a simple, lightweight, redundant positioning mechanism used to reconfigure the antenna beam on the INTELSAT VI satellite. It simultaneously rotates approximately 100 squareax waveguide switches through a full 360 deg. The RF switch positioner has been space qualified and has performed to expectations in conjunction with the feed networks in range testing.

Storaasli, A. G.↗
NASA NTRS1976

Mechanical positioner

Manually controlled positioner designed for castor wheels on heavy equipment employs self-engaging self-releasing friction cam that engages with and moves wheel. Adjustable stops control degree of pressure exerted on wheel, and lock pin holds device in neutral steering configuration.

Tuthill, G. A.↗
NASA NTRS1980

The design and application of an antenna positioner mechanism for Intelsat-5 series communication satellite

In opertion, the East/West spot beam reflectors on the Intelsat-5 series communication satellite are required to satisfy initial precise-pointing to particular Earth locations; and repositioning and pointing to different Earth locations as traffic changes dictate during the seven year mission. Two 2 axis antenna positioner mechanisms (APM) are utilized in fulfilling these requirements. Each APM is comprised of three components which consist of one center pivot and two linear actuators rather than an integral two axis gimbal design. The step resolution of the APM can be adjusted as required with the present design, at a step resolution of 0.002865 degrees. The design philosophy and considerations, test program, and test results are discussed as well as some major problems encountered during the course of testing and their resolution.

Szeto, B.↗
NASA NTRS1985

Development of an electrostatic positioner for space material processing

This paper describes an electrostatic positioning instrument which was developed at the Jet Propulsion Laboratory to enable experimenters to conduct containerless material science experiments in space. Samples that are to be studied are electrically charged and controlled by the electrostatic force produced by a set of properly arranged electrodes. Three different types of positioners are described, i.e., the dish type, the ring type, and the tetrahedral type. In all these systems, the positioning and the damping of the sample is accomplished by a feedback control system. The advantage of this electrostatic positioning method, in comparison to the other methods, such as acoustic and electromagnetic, lies in the fact that it can operate in a high vacuum and does not require the material to be electrically conductive as long as the material can carry a certain amount of charge.

Rhim, W. K.↗
NASA NTRS1986

Low noise lead screw positioner

A very precise and low noise lead screw positioner, for positioning a retroreflector in an interferometer is described. A gas source supplies inert pressurized gas, that flows through narrow holes into the clearance space between a nut and the lead screw. The pressurized gas keeps the nut out of contact with the screw. The gas flows axially along the clearance space, into the environment. The small amount of inert gas flowing into the environment minimizes pollution. By allowing such flow into the environment, no seals are required between the end of the nut and the screw.

Perkins, Gerald S.↗
NASA NTRS1988

A Generalized Method for Automatic Downhand and Wirefeed Control of a Welding Robot and Positioner

A generalized method for controlling a six degree-of-freedom (DOF) robot and a two DOF positioner used for arc welding operations is described. The welding path is defined in the part reference frame, and robot/positioner joint angles of the equivalent eight DOF serial linkage are determined via an iterative solution. Three algorithms are presented: the first solution controls motion of the eight DOF mechanism such that proper torch motion is achieved while minimizing the sum-of-squares of joint displacements; the second algorithm adds two constraint equations to achieve torch control while maintaining part orientation so that welding occurs in the downhand position; and the third algorithm adds the ability to control the proper orientation of a wire feed mechanism used in gas tungsten arc (GTA) welding operations. A verification of these algorithms is given using ROBOSIM, a NASA developed computer graphic simulation software package design for robot systems development.

Fernandez, Ken↗
NASA NTRS1989

Design of a 60 GHz beam waveguide antenna positioner

A development model antenna positioner mechanism with an integral 60 GHz radio frequency beam waveguide is discussed. The system features a 2-ft diameter carbon-fiber reinforced epoxy antenna reflector and support structure, and a 2-degree-of-freedom elevation over azimuth mechanism providing hemispherical field of view. Emphasis is placed on the constraints imposed on the mechanism by the radio frequency subsystems and how they impacted the mechanical configuration.

Emerick, Kenneth S.↗