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Results for “optical alignment, optical design, optical tolerances”

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At least 19 records

All sources NASA NTRS DOE OSTI

NASA NTRSDate not supplied

PACE OCI Short-Wave Infrared Detection Assembly Optical System Design, Alignment, and Environmental Test

The Ocean Color Instrument (OCI), which will be integrated with the Plankton, Aerosol, Cloud, ocean Ecosystem (PACE) satellite, will collect science data that will be used to monitor the health of Earth’s oceans and atmosphere. The Short-Wave Infrared (SWIR) Detection Assembly (SDA), built and characterized by Utah State University Space Dynamics Laboratory (SDL), is a subsystem of OCI consisting of 32 channels covering seven discrete optical bands of interest. A total of 16 SWIR Detection Subassemblies (SDSs) compose the SDA and house the cold optical system. The science data optical input for each SDS is supplied by a 0.22 NA multimode fiber interfacing with a fiber adapter. The diverging light from the fiber is collimated, split by a dichroic beamsplitter to two separate channels, filtered by the science filter, and then reimaged onto the single-element detectors with a final 0.76 NA. Aspheric, diamond-turned powered elements are used throughout the optical design. Fabrication and alignment tolerance analysis/budgets are balanced to ensure the optical system meets throughput requirements. All systems are aligned at ambient temperature using an InSb camera and an in-line illumination microscope system to directly image the active detector area through the science filters. Compensators used during alignment are detector focus and decenter, which are adjusted via photoetched shims in increments of 25 µm. Average focus and centering errors were less than 8 µm among all 32 flight and 10 flight spare detectors. Each SDS spectral response and conversion gain was verified at operational temperature of -65°C in vacuum.

OCI↗

NASA NTRS2002

Toric offset three-reflector antenna for the advanced microwave limb sounder

An advanced Microwave Limb Sounder (MLS), now in concept development for a potential future mission, is a space-borne heterodyne instrument to measure pressure, temperature, and atmospheric constituents from thermal emission between 120 and 2400 GHz. Previous MLS instruments used pencil-beam antennas sized to resolve N 1 vertical scale height. Current atmospheric models need better horizontal resolution than orbit spacing provides. To meet these needs, a new antenna concept combines the wide scan range of the parabolic torus with unblocked offset Cassegrain optics. The resulting system is diffraction-limited in the vertical plane but extremely astigmatic, with beamwidths 0.13~2.5. Nadir axis symmetry ensures that this Beam AspectRatio (BAR) is invariant over f33' of azimuth. The antenna can feed either an array of receivers or multiplexed low-noise receivers whose FOVs are swept by a small scanning mirror. We describe 3 stages of antenna design: First, using a paraxial-optics method, we choose conic profiles given vertical resolution orbit geometry, then develop the surfaces by nadir axis rotation, matching axisymmetric feeds to the BAR. A ray-trace program validates the design and generates alignment and deformation tolerances. Finally, a physical optics analysis verifies reflector surface currents and radiation patterns.

microwave↗

NASA NTRS1989

Tolerancing the LITE optical system

This paper describes the optical system used in the Lidar In-Space Technology Experiment (LITE) and presents the results of a study designed to generate a tolerance budget for the LITE, using the combination of manual and Monte Carlo tolerancing techniques utilizing the SYNOPSYS optical analysis program. The tolerance budget derived for LITE, including the contributions of both the fabrication and the alignment of the optical-path elements, are presented. It is shown that the nature of the design allows for typical optical shop tolerances of about 5 mils of despace and decenter, 0.1 deg of tilt, and about 5 fringes of surface figure error.

Wilson, Mark E.↗

NASA NTRS2005

Mechanical Design of Carbon Ion Optics

Carbon Ion Optics are expected to provide much longer thruster life due to their resistance to sputter erosion. There are a number of different forms of carbon that have been used for fabricating ion thruster optics. The mechanical behavior of carbon is much different than that of most metals, and poses unique design challenges. In order to minimize mission risk, the behavior of carbon must be well understood, and components designed within material limitations. Thermal expansion of the thruster structure must be compatible with thermal expansion of the carbon ion optics. Specially designed interfaces may be needed so that grid gap and aperture alignment are not adversely affected by dissimilar material properties within the thruster. The assembled thruster must be robust and tolerant of launch vibration. The following paper lists some of the characteristics of various carbon materials. Several past ion optics designs are discussed, identifying strengths and weaknesses. Electrostatics and material science are not emphasized so much as the mechanical behavior and integration of grid electrodes into an ion thruster.

Haag, Thomas↗

NASA NTRS1989

Precision alignment of an infrared imaging system

The optical hardware design and methods of alignment for the GOES (Geostationary Operational Environmental Satellite) imaging instrument are discussed. The instrument is a multi-channel space-borne meteorological system. Included will be the results of a tolerance and sensitivity analysis for the optics and their adjustment mechanisms. A brief summary of the sequence of system alignment steps taken to achieve the final configuration of the instrument will conclude the discussion.

Kohrman, Richard J.↗

NASA NTRS1999

Development of a Grazing Incidence X-Ray Interferometer

A grazing incidence x-ray interferometer design capable of micro-arcsecond level resolution is discussed. This practical design employs a Michelson Stellar interferometer approach to create x-ray interference fringes without the use of Wolter style optics or diffraction crystals. Design solutions accommodating alignment, vibration, and thermal constraints are reviewed. We present the development and demonstration of a working experiment along with tolerance studies, data analysis, and results.

Shipley, Ann↗

NASA NTRS1985

Optimal design of a thermally stable composite optical bench

The Lidar Atmospheric Sensing Experiment will be performed aboard an ER-2 aircraft; the lidar system used will be mounted on a lightweight, thermally stable graphite/epoxy optical bench whose design is presently subjected to analytical study and experimental validation. Attention is given to analytical methods for the selection of such expected laminate properties as the thermal expansion coefficient, the apparent in-plane moduli, and ultimate strength. For a symmetric laminate in which one of the lamina angles remains variable, an optimal lamina angle is selected to produce a design laminate with a near-zero coefficient of thermal expansion. Finite elements are used to model the structural concept of the design, with a view to the optical bench's thermal structural response as well as the determination of the degree of success in meeting the experiment's alignment tolerances.

Gray, C. E., Jr.↗

NASA NTRS1993

Impact of shorter wavelengths on optical quality for laws

This study explores parametrically as a function of wavelength the degrading effects of several common optical aberrations (defocus, astigmatism, wavefront tilts, etc.), using the heterodyne mixing efficiency factor as the merit function. A 60 cm diameter aperture beam expander with an expansion ratio of 15:1 and a primary mirror focal ratio of f/2 was designed for the study. An HDOS copyrighted analysis program determined the value of merit function for various optical misalignments. With sensitivities provided by the analysis, preliminary error budget and tolerance allocations were made for potential optical wavefront errors and boresight errors during laser shot transit time. These were compared with the baseline l.5 m CO2 LAWS and the optical fabrication state of the art (SOA) as characterized by the Hubble Space Telescope. Reducing wavelength and changing optical design resulted in optical quality tolerances within the SOA both at 2 and 1 micrometers. However, advanced sensing and control devices would be necessary to maintain on-orbit alignment. Optical tolerance for maintaining boresight stability would have to be tightened by a factor of 1.8 for a 2 micrometers system and by 3.6 for a 1 micrometers system relative to the baseline CO2 LAWS. Available SOA components could be used for operation at 2 micrometers but operation at 1 micrometers does not appear feasible.

Wissinger, Alan B.↗

NASA NTRS2014

OCCAMS: Optically Controlled and Corrected Active Meta-Material Space Structures

Telescopes require sub-wavelength figure (shape) error in order to achieve acceptable Strehl ratios. Traditional methods of achieving this require rigid and therefore heavy mirrors and reaction structures as well as proportionally heavy and expensive spacecraft busses and launch vehicles. This effectively limits the diameter and therefore resolution and collecting area of space optics. Large diameter telescopes must either be heavy or actively controlled. Space telescopes of the size proposed for missions such as TPF (Terrestrial Planet Finder), TPI (Terrestrial Planet Imager), etc. will likely require large active primaries and structures and corrective optics to implement downstream wavefront control. We propose a novel viable enabling technology. High resolution space imaging requires the production of lightweight large aperture optics subject to design tradespace constraints based on nanometer physical tolerances, low system aerial density, high control authority, suitable thermal and mechanical properties, deployment capability, launch vehicle volume constraints, as well as production cost and schedule risk mitigation. Segmented systems impose additional requirements on segment alignment, wavefront phasing, and telescope mass with increased edge diffraction. Photons weigh nothing. Why must even small space telescopes "weigh" tons? Our team is working to demonstrate that they do not, by leveraging 15 years of effort and a novel advanced concept.The ultimate research goal is to refine technology to produce a mission capable ultra-lightweight membrane optic whose shape can be remotely controlled using a laser beam. Using our novel optically-controlled molecular actuators allows substitution of optically-induced control for rigidity and mirror mass. In analogy with noise-canceling headphones, this technique also potentially provides a way to excite vibratory modes to couple with and damp out normal modes of oscillation induced by slewing, other motion and thermal changes, thus allowing a robust response to repointing of a large aperture.

Astronomy↗

NASA NTRSDate not supplied

Corrected Recursive Equations for Vane Aperture Sizes and Locations in One- and Two-Stage Stray Light Baffle Systems

Front-end stray light baffles for optical imaging systems are used to limit the amount of out-of-field light that reaches the entrance pupil of the optical system. From star tracker baffles to the outer barrel of the Hubble Space Telescope, it is vital to design the locations and apertures of baffle vanes so that the inner walls of the baffle are not simultaneously visible to both stray light sources and the optical entrance pupil. Various designs have been presented for arbitrary cylindrical baffle tubes and explicitly specified conical tubes, but no working generalized algorithm has been presented where the baffle tube can take an arbitrary conical form. Haghshenas and Johari presented what should be a working recursive algorithm, but the published equations have two errors that result in incorrect output. Corrections to their equations are presented here. Additionally, tolerancing in the field of baffle design has typically been accomplished by slightly increasing the fieldof-view of the baffle system to avoid clipping the optical field due to mechanical tolerance errors. A new way of incorporating fabrication, alignment, and environmental tolerancing is presented that is more consistent with typical mechanical engineering practice and margin against those fabrication errors is included in the recursive equations with demonstration of their benefit.

Stray light↗

NASA NTRSDate not supplied

Corrected Recursive Equations for Vane Aperture Sizes and Locations in One- and Two-Stage Stray Light Baffle Systems

Front-end stray light baffles for optical imaging systems are used to limit the amount of out-of-field light that reaches the entrance pupil of the optical system. From star tracker baffles to the outer barrel of the Hubble Space Telescope, it is vital to design the locations and apertures of baffle vanes so that the inner walls of the baffle are not simultaneously visible to both stray light sources and the optical entrance pupil. Various designs have been presented for arbitrary cylindrical baffle tubes and explicitly specified conical tubes, but no working generalized algorithm has been presented where the baffle tube can take an arbitrary conical form. Haghshenas and Johari presented what should be a working recursive algorithm, but the published equations have two errors that result in incorrect output. Corrections to their equations are presented here. Additionally, tolerancing in the field of baffle design has typically been accomplished by slightly increasing the field-of-view of the baffle system to avoid clipping the optical field due to mechanical tolerance errors. A new way of incorporating fabrication, alignment, and environmental tolerancing is presented that is more consistent with typical mechanical engineering practice. Furthermore, it is included in the recursive equations with some demonstration of their impact.

tolerance↗

NASA NTRSDate not supplied

The optomechanical design for the Off-plane Grating Rocket Experiment (OGRE)

The Off-plane Grating Rocket Experiment (OGRE) is a sounding rocket payload designed to obtain a high-resolution soft X-ray spectrum of Capella. OGRE’s optical system uses new technologies including state-of-the-art X-ray optics, custom arrays of reflection gratings, and an array of EM-CCDs. Many of these technologies will be tested for the first time in flight with OGRE. To achieve the high performance that these new technologies are capable of, the payload components must be properly aligned to meet high tolerances. This paper will outline OGRE’s opto-mechanical design for achieving alignment within these tolerances. Specifically, the design of the X-ray grating arrays will be discussed.

Bridget C. O’Meara↗

NASA NTRS2011

Pupil Alignment Considerations for Large, Deployable Space Telescopes

For many optical systems the properties and alignment of the internal apertures and pupils are not critical or controlled with high precision during optical system design, fabrication or assembly. In wide angle imaging systems, for instance, the entrance pupil position and orientation is typically unconstrained and varies over the system s field of view in order to optimize image quality. Aperture tolerances usually do not receive the same amount of scrutiny as optical surface aberrations or throughput characteristics because performance degradation is typically graceful with misalignment, generally only causing a slight reduction in system sensitivity due to vignetting. But for a large deployable space-based observatory like the James Webb Space Telescope (JWST), we have found that pupil alignment is a key parameter. For in addition to vignetting, JWST pupil errors cause uncertainty in the wavefront sensing process that is used to construct the observatory on-orbit. Furthermore they also open stray light paths that degrade the science return from some of the telescope s instrument channels. In response to these consequences, we have developed several pupil measurement techniques for the cryogenic vacuum test where JWST science instrument pupil alignment is verified. These approaches use pupil alignment references within the JWST science instruments; pupil imaging lenses in three science instrument channels; and unique pupil characterization features in the optical test equipment. This will allow us to verify and crosscheck the lateral pupil alignment of the JWST science instruments to approximately 1-2% of their pupil diameters.

Bos, Brent J.↗

NASA NTRS1971

Oceanographic scanner system design study, volume 2

Breadboard tests of the scanner system were conducted and the results obtained are described. The findings reported include those from tests on the optics system, scan mechanism hardware, and the electronics system. In addition, various alternative configurations are discussed and the alignment tolerances are analyzed.

Source record↗

NASA NTRS2006

Phase Sensor for Aligning a Segmented Telescope Mirror

A phase sensor has been developed for use in aligning a segmented telescope mirror to within a fraction of a wavelength in piston. (As used here, piston signifies displacement of a mirror segment along the optical axis of the telescope.) Such precise alignment is necessary in order to realize the full benefit of the large aperture achievable through segmentation. This phase sensor is achromatic. It is based on two-wavelength shearing interferometry, and can be modified to utilize an extended or broad-band (e.g., white) light source. The sensor optics include a ruled diffraction grating and an imaging lens. The sensor can measure the piston shift between segments as well as aberrations of the segments. It can measure the surface error of an individual segment, making it possible to compensate for the error with optimal amount(s) of piston and/or tilt. The precise capture range of the sensor depends partly on the telescope design; the largest relative piston shifts measurable by use of this sensor are of the order of 100 m. The accuracy of the sensor also depends partly on the telescope design; in general, the accuracy is sufficient to enable alignment to within approximately half a wavelength. The interferometric image is digitized and processed by a simple algorithm in real time, and the output of the algorithm can be used to maintain alignment in real time, even in the presence of atmospheric turbulence. The sensor is robust. Through calibration, it can be made insensitive to (and, hence, tolerant of) misalignments and aberrations of its own optics, most aberrations of the telescope as a whole (in contradistinction to aberrations of individual segments), and most aberrations introduced by atmospheric turbulence

Stahl, Philip↗

NASA NTRS2003

Design and fabrication of a coherent array of single-mode optical fibers for the nulling coronagraph

We present the development of a single-mode spatial filter array for the nulling coronagraph application. The development consists of two generations of fiber array designs and a Zygo-interferometer based lens array to fiber array alignment methodology. We discuss the use of large mode field diameter (MFD) fibers to relax fiber placement tolerance of the fiber array. The pros and cons of using the Photonic Crystal Fiber (PCF) for building the array are discussed. The future plan for implementing a 1000-channel class, single-mode spatial filter array is described.

Shao, Mike↗

NASA NTRS1980

Advanced X-ray Astrophysics Facility /AXAF/

The Advanced X-ray Astrophysics Facility (AXAF) will be a national observatory designed for the observation of galactic and extragalactic X-ray sources. The observatory is currently planned to be launched by the Space Shuttle, maintainable in orbit and retrievable, if necessary, during its 10 to 15 years of operation. The heart of the AXAF is an X-ray telescope made up of six Wolter type 1 mirrors, with the diameter of the outermost mirror 1.2 m. The focal length will be 10 m, and the AXAF will allow for interchanging and (in-orbit) replacing of focal plane instruments. The optics are being designed to provide a spatial resolution of 0.5 arc second over a several arc-minute field and somewhat reduced angular resolution over the entire 1-degree field of view. The energy bandwidth will be 0.1 to 8 keV. These design goals place severe requirements on the materials, tolerances, construction, and alignment of the telescope. These will be discussed and compared to previous work in this area.

Weisskopf, M. C.↗

NASA NTRS2024

Review and Performance Testing of the Optical Power Monitor (PMON)

The LISA mission requires a high precision optical power monitoring and control system that combines high reliability and measurement accuracy with extremely low disturbance to the core interferometric detection system. NASA is working with Avo Photonics to design and build this optical power monitor, known as PMON. The high-level design requirements take into account detector redundancy, mechanical rigidity, stability against temperature and input alignment changes, parasitic scatter and reflection artifacts, as well as low magnetic field. Gamma and Proton radiation tests have been performed on the photodiodes from a few vendors to verify radiation tolerance. Engineering development units of the PMON have been fabricated, delivered and evaluated at NASA.

Hua Jiao↗