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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2014

Self-assembled nano- to micron-size fibers from molten R11Ni4In9 intermetallics

A study of the formation of Gd11M4In9 (M = Ni, Pd, Pt) and R11Ni4In9 (R = rare earth) compounds revealed a unique and peculiar property, which is to naturally crystallize in a bundle of self-assembled fibers when cooled from the melt. The fibers, which are nano- to millimeters in cross-section and approximate to 11-40 mm long, grow unidirectionally along a temperature gradient. These compounds adopt the orthorhombic Nd11Pd4In9 structure type (oC48-Cmmm). This structure is layered, with slabs of R atoms alternating with slabs of Ni/In atoms along a short c-axis (much shorter than either the a- or b-axis). The growth direction of the fibers is along the crystallographic c-axis, orthogonal to the a-b plane. Two strong and short In In bonds lie in the a-b plane, which are even shorter than in In metal. Integrated crystal orbital Hamilton population calculations show that the In In bonds create isolated "R8Ni4In9" rods growing along the c-axis, with the In In bonds being part of the rods. This appears to be an important factor explaining the microfibrous nature of these phases. Some physical properties have been measured on the Gd11Ni4In9 homolog. The compound orders ferrimagnetically at T-c approximate to 88 K, and at lower temperatures (46 and 10 K), two other magnetic anomalies were observed, probably due to spin reorientations. As expected from the bonding features, the mechanical, magnetic and electrical properties are strongly anisotropic. (C) 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Designing the Structure of Carbon Fibers for Optimal Mechanical Properties

Carbon fiber manufacturing follows generic processing steps: formation of thermoplastic fibers, stabilization, and carbonization. The final structures and end properties of the carbon fiber can differ significantly depending on the precursor chemistry and the associated processing sciences. Polyacrylonitrile (PAN) and mesophase pitch are the predominant precursors used in the production of carbon fibers. PAN-based carbon fibers consist of nanocrystalline graphitic domains typically 1.5 5 nm in size surrounded by amorphous carbon; in contrast, pitch-based carbon fibers are 10 50 nm crystallites with the graphitic (002) planes mostly aligned parallel to the fiber axis. It has been seen that the skin core structure of PAN-based carbon fibers plays a significant role in their mechanical properties. Designing a more homogenous carbon fiber microstructure by controlling the starting polymer and process parameters results in a different set of tensile strengths and elastic moduli. In this study the microstructural defect distribution (0.1 200 nm), measured by small-angle X-ray scattering, was shown to be directly related to the tensile strength of the carbon fibers. Here the formation of carbon structures from various polymer precursors is reviewed. Such a comprehensive understanding offers the opportunity to design carbon fiber microstructures with improved properties and to ultimately create new types of carbon fibers from alternative precursors at reduced cost.

Ozcan, Soydan↗
DOE OSTI2023

High-temperature active oxidation of nanocrystalline silicon-carbide: A reactive force-field molecular dynamics study

Flexible woven SiC ceramics are prone to accelerated fiber embrittlement under high temperature oxidation in dynamic oxygen environments. The nanocrystalline structure of the constituent fibers impacts the reaction kinetics and phase transformations during active oxidation. However, fundamental understanding and quantification of grain boundary effects on oxidation behavior in nanocrystalline SiC remain elusive when temperatures exceed 1500 K. This study deploys large-scale molecular dynamics simulations with a reactive force-field to elucidate the complex roles of atomic oxygen reservoir conditions and grain size on oxidation kinetics and the nature of oxides produced in both monocrystalline and nanocrystalline 3C-SiC between 1100 K and 2000 K. The simulations with dynamically replenished oxygen provide good agreement with oxidation kinetics and activation energies for the monocrystalline Si(100) and C(100) orientations published in the available literature. This study reveals that, by contrast, nanocrystalline SiC samples exhibit two distinct oxidation kinetics with a transition point at 1500 K due to surface melting, which is supported by experimental evidence. The introduction of a grain-boundary network produces a two-fold decrease in oxidation activation energies compared to monocrystalline SiC below 1500 K. Above 1500 K, however, the activation energies rise substantially due to the formation of a liquid Si phase at the SiC/Si oxide interface. Further, it is shown that the stability of the interfacial liquid phase is promoted by incoherent grain boundaries in the crystalline SiC. These findings are important for the deployment of nanocrystalline SiC fibers in advanced thermal protection systems for high-temperature applications.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Development of Nano-crystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases

This is a final technical report for the first project year from July 1, 2005 to Jan 31, 2012 for DoE/NETL funded project DE-FC26-05NT42439: Development of Nanocrystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases. This report summarizes the technical progresses and achievements towards the development of novel nanocrystalline doped ceramic material-enabled optical fiber sensors for in situ and real time monitoring the gas composition of flue or hot gas streams involved in fossil-fuel based power generation and hydrogen production.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Morphological and spectroscopic analysis of cellulose nanocrystals extracted from oil palm empty fruit bunch fiber

This work evaluates the use of oil palm empty fruit bunch (OPEFB) fiber as a source of cellulose to obtain nanocrystalline cellulose (CNC) by acid hydrolysis reaction. The raw OPEFB fibers were pretreated with aqueous Sodium hydroxide at 80°C followed by bleaching treatment and further hydrolyzed with Sulphuric acid at 45°C with limited range of hydrolysis time and acid concentration. The resulting CNC’s were characterized for spectroscopic, crystallographic and morphological properties using Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffractometer (XRD), Transmission Electron Microscope (TEM) and Atomic Force Microscopy (AFM). Finding of this study shows that the properties of CNC’s are strongly dependent on the hydrolysis time and acid concentration.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Mono-textured nanocrystalline thin films with pronounced stress-gradients: On the role of grain boundaries in the stress evolution

The origins of residual stress gradients in nanocrystalline thin films, especially the role of grain size and texture gradients, are still not fully understood. In this work, the stress evolution in exemplary nanocrystalline TiN thin films with one and two fiber texture components as well as in homogeneous amorphous SiO{sub x} films is analyzed using wafer curvature as well as laboratory and synchrotron cross-sectional nanobeam X-ray diffraction techniques. The stress evolution across the film thickness is attributed to the evolutionary nature of microstructural development at the individual growth stages. While the effect of the smooth crystallographic texture changes during growth is only of minor importance, as this does not significantly affect the dominant stress formation mechanisms, the change in the grain size accompanied by a change of the volume fraction of grain boundaries plays a decisive role in the stress development across the film thickness. This is demonstrated on the monotextured thin films, where the residual stresses scale with the apparent grain size. These findings are validated also by the investigations of stress profiles in homogeneous amorphous SiO{sub x} films exhibiting no grain boundaries.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2010

Diamond/AlN Thin Films for Optical Applications

In this work we report on membranes made of nanocrystalline diamond (NCD) and AlN for the use in tunable micro-optics. For the growth of the AlN and NCD thin films, magnetron sputtering and chemical vapor deposition techniques have been used, respectively. A chemical-mechanical polishing process of NCD layers has been introduced, which is crucial for the growth of c-oriented, fiber textured AlN films. AlN layers deposited on as grown and polished nanocrystalline diamond along with free standing membranes have been compared by studying microstructure, surface morphology, piezoelectrical response as well as optical properties.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Shear-Coupled Grain Growth and Texture Development in a Nanocrystalline Ni-Fe Alloy during Cold Rolling

The evolution of texture, grain size, grain shape, dislocation and twin density has been determined by synchrotron X-ray diffraction and line profile analysis in a nanocrystalline Ni- Fe alloy after cold rolling along different directions related to the initial fiber and the long axis of grains. The texture evolution has been simulated by the Taylor-type relaxed constraints viscoplastic polycrystal model. The simulations were based on the activity of partial dislocations in correlation with the experimental results of dislocation density determination. The concept of stress-induced shear-coupling is supported and strengthened by both the texture simulations and the experimentally determined evolution of the microstructure parameters. Grain-growth and texture evolution are shown to proceed by the shear-coupling mechanism supported by dislocation activity as long as the grain size is not smaller than about 20 nm.

Dislocation mechanism of grain growth↗
DOE OSTI2015

An EBSD investigation of cryogenically-rolled Cu–30%Zn brass

Electron backscatter diffraction was used to study grain structure development in heavily cryogenically-rolled Cu–30%Zn brass. The produced microstructure was found to be very inhomogeneous. At a relatively coarse scale, it consisted of texture bands having crystallographic orientations close to the α- and γ-fibers. The texture bands contained internal structure comprising shear bands, mechanical twins, and low-angle boundaries. Such features were more pronounced within the γ-fiber, and this resulted in a heterogeneous ultrafine grain structure. The cryogenic rolling was concluded to be not straightforward for production of nanocrystalline grain structure in Cu–30%Zn brass. - Highlights: • Cryogenic rolling produced an inhomogeneous ultrafine-grained microstructure. • Grain refinement was mainly related with twinning and shear banding. • Grain refinement preferentially occurred in (111) fiber texture.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Pseudocapacitive Charge Storage in Thick Composite MoS 2 Nanocrystal-Based Electrodes

A synthesis methodology is demonstrated to produce MoS 2 nanoparticles with an expanded atomic lamellar structure that are ideal for Faradaic–based capacitive charge storage. While much of the work on MoS 2 focuses on the high capacity conversion reaction, that process is prone to poor reversibility. The pseudocapacitive intercalation–based charge storage reaction of MoS 2 is investigated, which is extremely fast and highly reversible. A major challenge in the field of pseudocapacitive–based energy storage is the development of thick electrodes from nanostructured materials that can sustain the fast inherent kinetics of the active nanocrystalline material. Here a composite electrode comprised of a poly(acrylic acid) binder, carbon fibers, and carbon black additives is utilized. Here, these electrodes deliver a specific capacity of 90 mAh g –1 in less than 20 s and can be cycled 3000 times while retaining over 80% of the original capacity. Quantitative kinetic analysis indicates that over 80% of the charge storage in these MoS 2 nanocrystals is pseudocapacitive. Asymmetric full cell devices utilizing a MoS 2 nanocrystal–based electrode and an activated carbon electrode achieve a maximum power density of 5.3 kW kg –1 (with 6 Wh kg –1 energy density) and a maximum energy density of 37 Wh kg –1 (with 74 W kg –1 power density).

36 MATERIALS SCIENCE↗
DOE OSTI2022

Development of Nanocrystalline Graphite from Lignin Sources

Carbon composites are attractive to a variety of high-impact applications, such as carbon fibers, batteries, and vehicle parts, due to their multifunctional properties. The properties of carbon are highly dependent on the allotrope the carbon takes and the functionality, impurities, and defects contained within the structure. The increase in demand for sustainable carbon sources in energy storage devices motivates interest in understanding synthesis parameters of lignin value-added products. Also, as the dependence on oil for fuel decreases, alternative sources for carbon in many applications will be needed. In this work, the thermochemical conversion of lignin powders from different feedstocks was evaluated via small and wide-angle X-ray scattering techniques to resolve the amorphous, disordered, and crystalline domains present in the lignin carbons. Scattering analyses indicated an evolution of hierarchical structures along with an increase in ordered domains as a function of carbonization temperature. Qualitative and quantitative methods were used to describe isotropic scattering intensity profiles at multiple length scales. The use of power law models in the mesoscopic region served as the basis to describe morphological changes related to structural features, for example, graphene stacking, degree of roughness, and surface fractals. Kraft softwood and switchgrass produced carbon powder with the most crystalline domains and the least surface roughness. Softwoods reached the highest degree of crystallinity followed by switchgrass samples and had less variability in particle sizes. These results suggest lignin carbons extracted from softwoods and switchgrass are viable substitutes for graphite. Interpretation of X-ray scattering data from lignin carbon powders elucidates feedstock- and processing-dependent morphological features across multiple length scales providing a straightforward framework to evaluate the feasibility of leveraging lignin carbons for producing tunable application-specific materials.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2012

Development of Novel Ceramic Nanofilm-Fiber Integrated Optical Sensors for Rapid Detection of Coal Derived Synthesis Gas

The overall goal of this project is to conduct fundamental studies on advanced ceramic materials and fiber optic devices for developing new types of high temperature (>500°C) fiber optic chemical sensors (FOCS) for monitoring fossil (mainly coal) and biomass derived gases in power plants. The primary technical objective is to investigate and demonstrate the nanocrystalline doped-ceramic thin film enabled FOCS that possess desired stability, sensitivity and selectivity for in-situ, rapid gas detection in the syngas streams from gasification and combustion flue gases. This report summarizes research works of two integrated parts: (1) development of metal oxide solid thin films as sensing materials for detection and measurement of important gas components relevant to the coal- and biomass-derived syngas and combustion gas streams at high temperatures; and (2) development of fiber optic devices that are potentially useful for constructing FOCS in combination with the solid oxide thin films identified in this program.

10 SYNTHETIC FUELS↗
DOE OSTI2018

Extraction and Characterization of Nanocrystalline Cellulose from Cassava Bagasse

The objective of this study was to produce highly crystalline nanocellulose from cassava bagasse, which is a by-product from the cassava starch industry that contains 15 to 50 wt% cellulose fibers. For this purpose, the lignocellulosic fiber that was isolated from cassava bagasse was bleached with sodium chlorite and hydrolyzed with sulfuric acid. The obtained suspension was spray-dried and the resulting microparticles were characterized by X-ray diffractometry to determine the crystallinity index. Microcrystalline cellulose was subjected to the same processing conditions and considered as a reference. The crystallinity index of the nanocellulose extracted from the cassava bagasse was higher than the crystallinity index of the nanocellulose extracted from the microcrystalline cellulose; 84.1 and 78.7%, respectively. No other studies have reported cellulose nanocrystals from cassava bagasse with a high crystallinity index. The nanocrystalline cellulose produced in this study is very promising for use in innovative industrial applications.

36 MATERIALS SCIENCE↗
DOE OSTI2012

X-ray diffraction study of nanocrystalline and amorphous structure within major and minor ampullate dragline spider silks

Synchrotron X-ray micro-diffraction experiments were carried out on Nephila clavipes (NC) and Argiope aurantia (AA) major (MA) and minor ampullate (MiA) fibers that make up dragline spider silk. The diffraction patterns show a semi-crystalline structure with {beta}-poly(L-alanine) nanocrystallites embedded in a partially oriented amorphous matrix. A superlattice reflection 'S' diffraction ring is observed, which corresponds to a crystalline component larger in size and is poorly oriented, when compared to the {beta}-poly(L-alanine) nanocrystallites that are commonly observed in dragline spider silks. Crystallite size, crystallinity and orientation about the fiber axis have been determined from the wide-angle X-ray diffraction (WAXD) patterns. In both NC and AA, the MiA silks are found to be more highly crystalline, when compared with the corresponding MA silks. Detailed analysis on the amorphous matrix shows considerable differences in the degree of order of the oriented amorphous component between the different silks studied and may play a crucial role in determining the mechanical properties of the silks.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Room-temperature near-infrared silicon carbide nanocrystalline emitters based on optically aligned spin defects

Bulk silicon carbide (SiC) is a very promising material system for bio-applications and quantum sensing. However, its optical activity lies beyond the near infrared spectral window for in-vivo imaging and fiber communications due to a large forbidden energy gap. Here, we report the fabrication of SiC nanocrystals and isolation of different nanocrystal fractions ranged from 600 nm down to 60 nm in size. The structural analysis reveals further fragmentation of the smallest nanocrystals into ca. 10-nm-size clusters of high crystalline quality, separated by amorphization areas. We use neutron irradiation to create silicon vacancies, demonstrating near infrared photoluminescence. Finally, we detect room-temperature spin resonances of these silicon vacancies hosted in SiC nanocrystals. This opens intriguing perspectives to use them not only as in-vivo luminescent markers but also as magnetic field and temperature sensors, allowing for monitoring various physical, chemical, and biological processes.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2014

Monolithic Composite Electrodes Comprising Silicon Nanoparticles Embedded in Lignin-derived Carbon Fibers for Lithium-Ion Batteries

Here, we report direct manufacturing of high-capacity carbon/silicon composite fiber electrodes for lithium-ion batteries produced via a flexible low-cost melt processing route, yielding low-cost stable silicon particles coated in situ by a 10 nanometer thick protective silica layer. Moreover, the core–shell silicon/SiO 2 islands are embedded in electrochemically active and electronically conductive carbon fiber derived from lignin precursor material. The silicon–silica–carbon composites exhibit capacities exceeding 700 mAh g -1 with Coulombic efficiencies in excess of 99.5 %. Finally, the high efficiency, stability, and rate capability are linked to the nanocrystalline structure and abundant, uniform nanometer-thick SiO 2 interfaces that are produced during the spinning and subsequent pyrolysis of the precursor blend.

25 ENERGY STORAGE↗
DOE OSTI2025

Boron‐Doped Nano‐Crystalline Coated Carbon Fibers for Phasic Dopamine Sensing

Real time, chronic electrochemical detection of neurotransmitters will provide a positive step in the treatment and understanding of neurological disease. However, current electrodes using carbon fibers (CF) fail to perform chronically. While diamond-based coatings show promise in improving their longevity, achieving a uniform layer of such coatings on CFs is challenging, and the electrodes often lose sensitivity after coating. In this work, a complete and uniform boron-doped nanocrystalline material grown in a diamond reactor (B-NCD) was developed to coat CF microelectrodes for neurochemical sensing. The coating was characterized electrically, optically, mechanically, and chemically. The B-NCD coated CF electrodes were able to detect phasic dopamine at a sensitivity comparable to the most widely used alternatives (uncoated and PEDOT:Nafion coated CFs). During biofouling testing, the B-NCD coated CF electrodes demonstrated better stability than uncoated CFs and comparable performance to PEDOT:Nafion coated CFs. Moreover, B-NCD exhibited no signs of degradation during consecutive FSCV applications, while uncoated and PEDOT:Nafion coated CF electrodes degraded significantly over time. Furthermore, the B-NCD coating supported the survival and development of neurons and astrocytes in vitro, exhibited excellent adhesion and durability during mechanical bending testing, and enabled successful in vivo recording of phasic dopamine release in the rat brain. Overall, B-NCD coated CFs present as an ideal candidate for chronic, flexible neural implantable electrodes for long-term neurochemical monitoring.

carbon fiber↗