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Passive Wireless Sensors for Realtime Temperature and Corrosion Monitoring of Coal Boiler Components Under Flexible Operation (Final Technical Report)

Researchers at West Virginia University (WVU) propose to demonstrate inexpensive wireless, high-temperature sensors for real-time monitoring of the temperature and corrosion of metal components, which are commonly used in coal-fired boilers. This study presents the development of cost-effective wireless high-temperature sensors for real-time temperature and corrosion monitoring in coal-fired boilers' metal components. The focus is on fabricating and evaluating chipless radio-frequency identification (RFID) sensors capable of operating between 25-1300 ºC. Efforts were directed towards designing passive RFID sensor and interrogator antenna with a broad frequency range, optimizing a microstrip patch antenna sensor integrated into a "peel-and-stick" format for efficient application to various metal specimens without altering their geometry. Additionally, this research aimed to assess the sensor responses under accelerated high-temperature conditions, correlating corrosion and cracking mechanisms with sensor data. An investigation of through-wall data acquisition techniques was also planned, facilitating unobtrusive monitoring of sensor responses housed within metal enclosures. Ultimately, this work sought to establish a robust passive wireless sensor system for the continuous health monitoring of metal components in operational settings, thereby contributing to enhanced safety and efficiency in coal-fired power plants.

20 FOSSIL-FUELED POWER PLANTS↗

Microstrip patch antenna for simultaneous temperature sensing and superstrate characterization

This paper investigates a microstrip patch antenna for measuring the thickness and dielectric constant of the medium above the antenna (i.e. the superstrate) as well as the temperature. The intended application is simultaneous sensing of ash accumulation and temperature inside a boiler, with the aim of enhancing safety, improving efficiency, and reducing downtime associated with maintenance. A patch antenna, consisting of a dielectric substrate, a radiation patch, and a ground plane, functions as an electromagnetic resonator with specific fundamental frequencies. A dielectric medium placed above the patch antenna changes its effective dielectric constant and thus its resonant frequencies. Meanwhile, temperature also influences the antenna frequencies because of the thermal expansion of the conductors (i.e. the radiation patch and ground plane), and the dielectric constant of dielectric materials due to their temperature dependency. Since a rectangular patch antenna has two fundamental frequencies, it enables determining these two parameters simultaneously. Once the temperature and superstrate thickness are determined, the dielectric constant of the superstrate and its temperature dependency can also be extracted. To demonstrate this capability, a dual-frequency patch antenna was designed, fabricated, and characterized with a superstrate of various thicknesses and at different temperatures. By fitting the antenna resonant frequencies as functions of the superstrate thickness and temperature, these two parameters were inversely determined from the measured antenna frequencies. Using ash from charcoal briquettes as a superstrate, the measurement uncertainties were determined to be ±0.58 °C and ±58.05 μ m for the temperature and the superstrate thickness respectively. The dielectric constant of the ash was found to be 2.64 at room temperature and its thermal coefficient of dielectric constant (TCD k ) was found to be 918 ppm °C –1 .

36 MATERIALS SCIENCE↗

A Compact Hybrid-Fed Microstrip Antenna for Harmonics- Based Radar and Sensor Systems

In this letter, we propose and experimentally validate a compact hybrid-fed microstrip antenna for the harmonics-based radar and sensor systems, which receive the fundamental tone and retransmit the modulated second harmonic. The proposed microstrip antenna is based on a simple single-layered and dual-feed structure, consisting of an inner circular patch operating in the TM110 mode (second harmonic; 6 GHz) and an outer split-ring patch operating in the higher order TM210 or TM310 mode (fundamental frequency; 3 GHz). By varying the feed position and the geometry of the split-ring patch, a specific higher order mode can be excited at the fundamental frequency. Moreover, analytical expressions were derived for calculating the antenna's resonant frequencies. Our measurement results show that the maximum realized gain is 1.17 dB at 3 GHz and is 3.33 dB at 6 GHz, with good impedance matching (vertical bar S-11 vertical bar < -15 dB) and high isolation (< -20 dB).

harmonic radar↗