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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Jet formation in cerium metal to examine material strength

Examining the evolution of material properties at extreme conditions advances our understanding of numerous high-pressure phenomena from natural events like meteorite impacts to general solid mechanics and fluid flow behavior. Recent advances in synchrotron diagnostics coupled with dynamic compression platforms have introduced new possibilities for examining in-situ, spatially resolved material response with nanosecond time resolution. In this work, we examined jet formation from a Richtmyer-Meshkov instability in cerium initially shocked into a transient, high-pressure phase, and then released to a low-pressure, higher-temperature state. Cerium's rich phase diagram allows us to study the yield stress following a shock induced solid-solid phase transition. X-ray imaging was used to obtain images of jet formation and evolution with 2–3 μm spatial resolution. From these images, an analytic method was used to estimate the post-shock yield stress, and these results were compared to continuum calculations that incorporated an experimentally validated equation-of-state (EOS) for cerium coupled with a deviatoric strength model. Reasonable agreement was observed between the calculations and the data illustrating the sensitivity of jet formation on the yield stress values. The data and analysis shown here provide insight into material strength during dynamic loading which is expected to aid in the development of strength aware multi-phase EOS required to predict the response of matter at extreme conditions.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2023

Evaluation of the ring tension test (RTT) for robust determination of material strengths

The ring tension test (RTT) is an experimental method for determining mechanical behavior in a material’s circumferential or hoop direction. It is a crucial test for testing anisotropic materials with tube geometry, such as nuclear fuel cladding or irradiated pipes. Several RTT configurations exist, each with their own advantages and disadvantages. However, this test is significantly more complex than traditional tensile testing and can be especially sensitive to small differences and inconsistencies in the test setup and geometry, ultimately affecting the derived mechanical properties. Previous research has focused on method development, and little work has been done on understanding the subtle differences between an ideal test and experiments, specifically when the tests are performed on highly irradiated materials in hot cells. In this work, a finite element-based investigation of the RTT is conducted to fill this gap. The two most used test configurations are investigated, comparing their ability to determine accurate material strengths through plastic deformation. Several non-ideal conditions and uncontrollable effects which are likely to occur during experimental testing such as machining tolerances, variations of specimen geometry from nominal dimensions, rotation of specimens and fixturing, and other test setup discrepancies are studied. The sensitivity of measured strengths to these conditions is presented. A mechanics-based approach to describing and correcting raw data to determine actual strengths is also included for one of the configurations, resulting in a robust correction method with highly accurate material strength measurements. Finally, based on these analyses, the hemicylindrical mandrel configuration is recommended with a gauge region oriented at a 45° angle.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2022

Parameter Calibration for Johnson Cook and Preston-Tonks-Wallace Material Strength Models with Uncertainty Quantification

In this study we perform a Bayesian calibration of the parameters in the Johnson Cook (JC) material strength model, with uncertainty, using experiments with for a range of low and medium strain rates. For the parameter calibration, we used a variational Bayesian approach with experimental data from Hopkinson bar and quasi-static tests done on Oxygen Free High Conductivity (OFHC) copper. The estimated parameter values matched well with experimental data for a modest range of strain rates and temperatures. Through this method, we also recovered uncertainty and correlation information for the estimated parameter values. We also compared our results to a calibration of parameters in the Preston-Tonks-Wallace (PTW) material strength model, using the same variational Bayesian method. The parameters estimated for both models provided good agreement with the experimental data.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Design of a Three-Layer Impactor for Material Strength Measurements at Multi-Megabar Pressures

Off-Hugoniot loading methods for dynamic compression have been a topic of interest for many years as a means of accessing high pressures without melting a material. Simulations and an initial test experiment of a three-layer gas-gun impactor suitable for use in measuring dynamic material strength at multi-megabar pressures are described. As shown through ARES hydrocode simulations, an impactor consisting of a low-, medium-, and high-impedance material, such as TPX, Al, and Ta or Pt, can produce a quasi-isentropic loading path up to 4.6 Mbar pressure with a low homologous temperature (T/T melt = 0.1–0.25). These impactors can also be tailored to create a pressure drive suitable for a Lagrangian sound speed experiment. Simulated in-situ velocities were analyzed to determine the change in calculated strength due to non-uniformity in the impactor, which provides a measure of error sensitivity. An initial test of a three-layer projectile onto a flat target at 4.4 km/s impact velocity is reported. Finally, while the impactor incurred some delamination during firing, the measured sample/window interface velocity generally agrees with the simulated peak velocity and subsequent release, indicating the feasibility of this approach for measuring material strength.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Coupled Experiment and Theory to Explore the Limits of Material Strength at High Strain Rates

Critical components such as detonators in Sandia's stockpile are heterogeneous materials that rely on accurate constitutive models for each material used in the component. However, experiments to study materials at high pressure are challenging and time consumptive, therefore we turn to modeling tools to refine and predict outcomes beforehand. Efficient models balance absolute physical accuracy against approximate but computationally lightweight constitutive inputs. By using a relatively small number of high fidelity simulations and experiments we have be able to broaden the predictive power of the shock response in metals and polymers. We have tailored the analysis of these simulations to determine a size dependent material strength, which can be used as constitutive model inputs for continuum hydrodynamics codes. For the shocked Cu, MD simulations show a yield strength from RMI jet growth of approximately 450MPa that depends on the details of the free surface geometry. This value is close to the yield strength of 500MPa parameterized for an elastic-perfectly-plastic strength model from experiments at the Dynamic Compression Sector at Argonne National Lab. The same analysis applied to MD simulations of PMMA jetting resulted in no clear determination of yield strength, implying a more complex RMI process in polymeric materials. Atomistic simulations of both materials are shown to be valuable training metrics and show the need for explicit strain rate dependent strength for future improvements in strength models used in continuum codes.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Understanding Material Strength Variabilities and Uncertainties for Component Qualification (2020 LDRD Final Report)

At its core, material specification and materials qualification require an understanding of the uncertainties in relation to a given performance metric. When simulations are used to inform the design and evaluation of these metrics, it is essential to understand the uncertainties in the underlying models and parameters that feed into those simulations. In this work, we have created a statistical framework to address uncertainties in the materials strength modeling used in integrated simulations. The framework is based on the Bayesian methodology, which allows for uncertainties to be updated as new data become available. The results of this work show how model parameters and their uncertainties can be updated as new and different types of strength data are added, as well as methods for determining which future experiment has the greatest potential to reduce the uncertainty. The statistical framework developed in this project will be utilized to assess and propagate the uncertainties in the strength models used in the programmatic simulations and to create a way to formally update those uncertainties as new data become available.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Using simultaneous x-ray diffraction and velocity interferometry to determine material strength in shock-compressed diamond

We determine the strength of laser shock-compressed polycrystalline diamond at stresses above the Hugoniot elastic limit using a technique combining x-ray diffraction from the Linac Coherent Light Source with velocity interferometry. X-ray diffraction is used to measure lattice strains, and velocity interferometry is used to infer shock and particle velocities. These measurements, combined with density-dependent elastic constants calculated using density functional theory, enable determination of material strength above the Hugoniot elastic limit. Furthermore, our results indicate that diamond retains approximately 20 GPa of strength at longitudinal stresses of 150–300 GPa under shock compression.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Instability growth for magnetized liner inertial fusion seeded by electro-thermal, electro-choric, and material strength effects

A critical limitation of magnetically imploded systems such as magnetized liner inertial fusion (MagLIF) [Slutz et al., Phys. Plasmas 17, 056303 (2010)] is the magneto-Rayleigh-Taylor (MRT) instability which primarily disrupts the outer surface of the liner. MagLIF-relevant experiments have showed large amplitude multi-mode MRT instability growth growing from surface roughness [McBride et al., Phys. Rev. Lett. 109, 135004 (2012)], which is only reproduced by 3D simulations using our MHD code Gorgon when an artificially azimuthally correlated initialisation is added. We have shown that the missing azimuthal correlation could be provided by a combination of the electro-thermal instability (ETI) and an “electro-choric” instability (ECI); describing, respectively, the tendency of current to correlate azimuthally early in time due to temperature dependent Ohmic heating; and an amplification of the ETI driven by density dependent resistivity around vapourisation. We developed and implemented a material strength model in Gorgon to improve simulation of the solid phase of liner implosions which, when applied to simulations exhibiting the ETI and ECI, gave a significant increase in wavelength and amplitude. Full circumference simulations of the MRT instability provided a significant improvement on previous randomly initialised results and approached agreement with experiment.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2023

Parallel Implicit Hydrodynamics with Material Strength for High Explosive Burn Calculations

High explosives are almost always evolving in some form of metal containment vessel. This fact requires that a materials model for the evolution of the metal containment vessel be part of any simulation of the HE. Since the actual form of the strength model to be used is an open question, we incorporate the material strength properties in a relatively agnostic fashion, which will accommodate many strength models. The only restriction is that the stress components be a function of density, specific internal energy and velocities. In addition, the timescales and rates of the chemical reactions in the HE vary between thousands of seconds and nanoseconds. A hydrodynamics capable of operating in anticipation of the eventual violent release of energy via these chemical reactions is a necessity. The central issue in creating a hydrodynamics capable of spanning these timescales is to forgo the use of a Courant time step control necessary in an explicit hydrodynamics. The Courant time-step arises because of characteristic velocities associated with the material, such as the sound speed or, in materials with strength, characteristic longitudinal and transverse speeds associated with compression and shear. The method used to circumvent the need for a Courant time-step limit is to develop an implicit calculation of the advanced particle pressure and shear modulus derived from the conservation laws of mass, momentum and specific internal energy. This process creates the implicit hydrodynamics needed for the HE calculations of interest to this study.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Cost-Benefit Analysis of High-Strength Materials for Safety-Related Nuclear Reinforced Concrete Shear Walls

A numerical parametric investigation was conducted to determine the economic benefits of utilizing high-strength concrete and high-strength steel reinforcing bar (rebar) in reinforced concrete (RC) shear walls for nuclear power plant structures. Thick RC shear walls with low height-to-length aspect ratios (i.e., aspect ratios, h{sub w}/l{sub w}≤2.0, where h{sub w} is the wall height and l{sub w} is the wall length) are the most common lateral load resisting members in non-containment, safety-related nuclear structures. Typically, the walls are reinforced with multiple layers of overlapping, large-diameter vertical and horizontal rebar on each face. These heavily-reinforced walls provide large lateral stiffness and strength to prevent significant deformations and/or cracking that could compromise the integrity of the nuclear facility. However, this design adversely affects constructability as the rebar cages become highly congested. The time, labor, and materials required for this construction lead to high overall project costs. There has been a recent research thrust in the U.S. to allow high-strength rebar in non-nuclear building structures. While some of this research (e.g., steel properties, bond, anchorage) is applicable to RC structures in general, there are important differences specific to nuclear structures, such as much thicker walls (often controlled by radiation and thermal cycling), larger reinforcement ratios, and increased susceptibility to shear-controlled behavior (due to low aspect ratios). An important limiting factor for non-nuclear structures in seismic regions is the reduced deformation capacity of high-strength rebar as compared with normal-strength rebar used in current practice. Differences in seismic design philosophy lessen this limitation for nuclear structures (i.e., nuclear structures are designed more conservatively and allowed to undergo significantly smaller nonlinear displacements), making high-strength rebar a promising alternative to reinforcement currently permissible in the ACI 349-13 code requirements, which govern the design of nuclear safety-related concrete structures. To improve constructability and economy, this study investigates the benefits of using high-strength rebar [i.e., ASTM A615 Grade 550 (U.S. Grade 80); ASTM A1035 Grades 690 and 830 (U.S. Grades 100 and 120), where the grade indicates the specified yield strength of the steel in MPa (ksi)] together with high-strength concrete [compression strengths up to 138 MPa (20.0 ksi)] in RC nuclear shear walls. These strength ranges represent steel and concrete materials that are commercially available in the U.S. High-strength rebar can significantly reduce the required steel areas, thereby reducing material/fabrication costs, reducing rebar congestion (fewer/smaller bars and bar layers), and facilitating concrete consolidation and placement. Previous research on the use of high-strength rebar and/or high-strength concrete in nuclear RC structures does not exist in North America. A recent study assessed the potential of high-strength steel to reduce the rebar volume in non-nuclear building construction. In Japan, researchers investigated the use of high-strength materials in safety-related nuclear RC structures, but did not explore the economic benefits of these materials. To address this knowledge gap, the current paper describes a numerical parametric investigation on the potential cost savings of nuclear shear walls with high-strength rebar and/or concrete through comparisons against state-of-practice walls with normal-strength materials. Overall, the results demonstrate that significant economic benefits can be realized by implementing high-strength rebar and concrete in these structures. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2024

Breaking Boundaries: Deformation Processing Techniques for the Next Generation of Lightweight and High-Strength Materials

This chapter emphasizes the importance of solid phase processing (SPP) techniques in developing advanced materials for lightweight and high-strength applications. SPP methods like friction stir welding, and shear-assisted processing can create new microstructures and process materials in novel ways. SPP can enhance mechanical performance via various strengthening mechanisms like solid solution supersaturation, Hall-Petch and Orowan effects, and misorientation angle grain boundaries. The potential for in situ alloying or joining of components with near-net shape and low energy inputs, even for immiscible systems with high enthalpies of mixing, is also discussed. The chapter explores the concept of metastability through microstructural manipulation and the role of advanced characterization for atomistic understanding. The formation of metastable grain, shear-driven chemical mixing, and transformation pathways are also discussed. Finally, the emerging trends for SPP and the challenges that need to be addressed before realizing the full potential of these techniques are presented.

Lastovich, Michael↗
DOE OSTI2021

Tamped Richtmyer–Meshkov Instability Experiments to Probe High-Pressure Material Strength

Abstract Dynamic interface instabilities such as Rayleigh–Taylor, Kelvin–Helmholtz, and Richtmyer–Meshkov are important in a number of physical phenomena. Besides meriting study because of their role in natural events and man-made applications, they can also be used to study constitutive properties of materials in extreme conditions. Both RTI and RMI configurations have been used to study the strength of solids at high strain rates, though RMI has largely been limited to zero or ambient pressure. Recently, advances in imaging have allowed tamped RMI experiments to be performed in which the pressure is maintained above ambient. In this study, we examine the tamped RMI for determining material strength. Through simulation, we explore the behavior of the jetting material and examine the sensitivity of jetting to material properties. We identify simple scaling laws that relate the key physical parameters controlling jetting, which are compared to previous results from the literature. We use these scaling law and other considerations to examine issues associated with tamped RMI experiments.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Modeling the evolution of slip localization: Realization of link to material strength

Slip localization formation is the chief mechanism underlying the deformation of almost all metals, from pure elements to high-performance superalloys. The intensity of individual slip localizations is often related to the ultimate strain level for failure but not to the strength of the metal. Here we show that across 15 distinct metals, the intensity of slip in individual slip localizations and slip localization spacings are strongly related to material yield strength. Using a three-dimensional crystal plasticity-based micromechanical model that explicitly simulates the growth of discrete slip localizations, we reveal that the stronger the metal, the faster and earlier slip localizations intensify. The relationship is attributed to the formation of a zone that surrounds the slip localization where the driving force for slip is absent. We find that the zone size is controlled by the strength of the neighboring crystal. Consequently, as strength increases, slip becomes increasingly preferred within the slip localization itself and formation of other slip localizations becomes more likely further away.

36 MATERIALS SCIENCE↗