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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2009

Low-impact mating system

An androgynous mating system for mating two exoatmospheric space modules comprising a first mating assembly capable of mating with a second mating assembly; a second mating assembly structurally identical to said first mating assembly, said first mating assembly comprising; a load ring; a plurality of load cell subassemblies; a plurality of actuators; a base ring; a tunnel; a closed loop control system; one or more electromagnets; and one or more striker plates, wherein said one or more electomagnets on said second mating assembly are capable of mating with said one or more striker plates on said first mating assembly, and wherein said one or more striker plates is comprised of a plate of predetermined shape and a 5-DOF mechanism capable of maintaining predetermined contact requirements during said mating of said one or more electromagnets and said one or more striker plates.

Lewis, James L.↗
NASA NTRS2008

Low-Impact Mating System for Docking Spacecraft

A document describes a low-impact mating system suitable for both docking (mating of two free-flying spacecraft) and berthing (in which a robot arm in one spacecraft positions an object for mating with either spacecraft). The low-impact mating system is fully androgynous: it mates with a copy of itself, i.e., all spacecraft and other objects to be mated are to be equipped with identical copies of the system. This aspect of the design helps to minimize the number of unique parts and to standardize and facilitate mating operations. The system includes a closed-loop feedback control subsystem that actively accommodates misalignments between mating spacecraft, thereby attenuating spacecraft dynamics and mitigating the need for precise advance positioning of the spacecraft. The operational characteristics of the mating system can be easily configured in software, during operation, to enable mating of spacecraft having various masses, center-of-gravity offsets, and closing velocities. The system design provides multi-fault tolerance for critical operations: for example, to ensure unmating at a critical time, a redundant unlatching mechanism and two independent pyrotechnic release subsystems are included.

Lewis, James L.↗
NASA NTRS2011

Positively Verifying Mating of Previously Unverifiable Flight Connectors

Current practice is to uniquely key the connectors, which, when mated, could not be verified by ground tests such as those used in explosive or non-explosive initiators and pyro valves. However, this practice does not assure 100-percent correct mating. This problem could be overcome by the following approach. Errors in mating of interchangeable connectors can result in degraded or failed space mission. Mating of all flight connectors considered not verifiable via ground tests can be verified electrically by the following approach. It requires two additional wires going through the connector of interest, a few resistors, and a voltage source. The test-point voltage V(sub tp) when the connector is not mated will be the same as the input voltage, which gets attenuated by the resistor R(sub 1) when the female (F) and male (M) connectors are mated correctly and properly. The voltage at the test point will be a function of R(sub 1) and R(sub 2). Monitoring of the test point could be done on ground support equipment (GSE) only, or it can be a telemetry point. For implementation on multiple connector pairs, a different value for R(sub 1) or R(sub 2) or both can be selected for each pair of connectors that would result in a unique test point voltage for each connector pair. Each test point voltage is unique, and correct test point voltage is read only when the correct pair is mated correctly together. Thus, this design approach can be used to verify positively the correct mating of the connector pairs. This design approach can be applied to any number of connectors on the flight vehicle.

Pandipati R. K. Chetty↗
NASA NTRS2003

Gasket Assembly for Sealing Mating Surfaces

A pair of substantially opposed mating surfaces are joined to each other and sealed in place by means of an electrically-conductive member which is placed in proximity to the mating surfaces. The electrically-conductive member has at least one element secured thereto which is positioned to contact the mating surfaces, and which softens when the electrically-conductive member is heated by passing an electric current therethrough. The softened element conforms to the mating surfaces, and upon cooling of the softened element the mating surfaces are joined together in an effective seal. Of particular significance is an embodiment of the electrically-conductive member which is a gasket having an electrically-conductive gasket base and a pair of the elements secured to opposite sides of the gasket base. This embodiment is positioned between the opposed mating surfaces to be joined to each other. Also significant is an embodiment of the electrically-conductive member which is an electrically-conductive sleeve having an element secured to its inner surface. This embodiment surrounds cylindrical members the bases of which are the substantially opposed mating surfaces to be joined, and the element on the inner surface of the sleeve contacts the outer surfaces of the cylindrical members.

Bryant, Melvin A., III↗
NASA NTRS2020

An Initial Concept for a JUMP Mating Mechanism

Lunar landers currently under development for crew and cargo missions to the Moon are limited by the available boosters to launch them from Earth. Most landers are being developed for commercial launch vehicles (CLVs) in the Falcon Heavy / Vulcan / New Glenn / Atlas V class, limiting their performance with many lunar surface studies consequently restricted to 5-10 metric ton payloads. The JUMP Lander (Joinable Undercarriage to Maximize Payload) attempts to overcome this limitation by performing an in-space mating, linking multiple landers together. This research provides an initial proof of concept demonstration that two or more CLV-launched lunar landers can be mated in-space to produce a larger lander with greater payload capacity. Multiple rockets have been connected hundreds if not thousands of times in spaceflight history. An example is the space shuttle. The External Tank-Orbiter interface is an example where the 100-ton Orbiter is bolted to the side of the External Tank. This example serves as a concept metaphor for JUMP where a system of bolts is used as the mating system. This paper performs a high-level sizing analysis of the bolt, including the structural connection to each lander and the physical dimensions of the bolt, given the projected lander and payload masses. It sizes the necessary motors to perform the in-space mating and describes the motor to bolt integration. It describes the mounting and translation for the bolt-motor assembly, including structural supports, physical stops, and range of travel. It discusses active-active and active-passive implementations for the mating system and post-mating options to jettison no-longer-needed components of the assembly, including a discussion of benefits of jettisoning or not jettisoning. Finally, forward work for the mating mechanism and overall JUMP Lander concept is described.

Lunar Lander↗
NASA NTRS1981

Simulated spaceflight effects on mating and pregnancy of rats

The mating of rats was studied to determine the effects of: simulated reentry stresses at known stages of pregnancy, and full flight simulation, consisting of sequential launch stresses, group housing, mating opportunity, diet, simulated reentry, and postreentry isolation of male and female rats. Uterine contents, adrenal mass and abdominal fat as a proportion of body mass, duration of pregnancy, and number and sex of offspring were studied. It is found that: (1) parturition following full flight simulation was delayed relative to that of controls; (2) litter size was reduced and resorptions increased compared with previous matings in the same group of animals; and (3) abdominal fat was highly elevated in animals that were fed the Soviet paste diet. It is suggested that the combined effects of diet, stress, spacecraft environment, and weightlessness decreased the probability of mating or of viable pregnancies in the Cosmos 1129 flight and control animals.

Sabelman, E. E.↗
NASA NTRS1999

Progress of the Mars Array Technology Experiment (MATE) on the '01 Lander

Future missions to Mars will rely heavily on solar power from the sun, various solar cell types and structures must be evaluated to find the optimum. Sunlight on the surface of Mars is altered by air-borne dust that fluctuates in density from day to day. The dust affects both the intensity and spectral content of the sunlight. The MATE flight experiment was designed for this purpose and will fly on the Mars 2001 Surveyor Lander as part of the Mars In-Situ Propellant Production Precursor (MIP) package. MATE will measure the performance of several solar cell technologies and characterize the Martian environment in terms of solar power. This will be done by measuring full IV curves on solar cells, direct and global insolation, temperature, and spectral content. The Lander is is scheduled to launch in April 2001 and arrive on Mars in January of 2002. The site location has not been identified but will be near the equator and last from 100 to 300 days. The intent of this of this paper is to describe and update the progress on MATE. MATE has four main objectives for its mission to Mars. First is to measure the performance of solar cells daily on the surface of Mars, this will determine the day to day fluctuations in sunlight and temperature and provide a nominal power output. Second, in addition to measuring solar cell performance, it will allow for an intercomparison of different solar cell technologies. Third, It will study the long term effects of dust on the solar cells. Fourth and last, it will characterize the mars environment as viewed by the solar cell, measuring spectrum, insolation, and temperature. Additional information is contained in the original extended abstract.

Scheiman, D. A.↗
NASA NTRS2005

Progress of the Mars Array Technology Experiment (MATE) on the 2001 Lander

NASA is planning missions to Mars every two years until 2010, these missions will rely on solar power. Sunlight on the surface of Mars is altered by airborne dust and fluctuates from day to day. The MATE flight experiment was designed to evaluate solar cell performance and will fly on the Mars 2001 surveyor Lander as part of the Mars In-Situ Propellant Production Precursor (MIP) package. MATE will measure several solar cell technologies and characterize the Martian environment's solar power. This will be done by measuring full IV curvers on solar cells, direct and global insolation, temperature, and spectral content. The lander is scheduled to launch in April 2001 and arrive on Mars in January of 2002. The site location has not been identified but will be near the equator, is a powered landing, and is baselined for 90 sols. The intent of this paper is to provide a brief overview of the MATE experiment and progress to date. The MATE Development Unit (DU) hardware has been built and has completed testing, work is beginning in the Qualification Unit which will start testing later this year, Flight Hardware is to be delivered next spring.

Scheiman, David A.↗
NASA NTRS1976

Shock interference heat transfer to tank configurations mated to a straight-wing space shuttle orbiter at Mach number 10.3

Heat transfer was measured on a space shuttle-tank configuration with no mated orbiter in place and with the orbiter in 10 different mated positions. The orbiter-tank combination was tested at angles of attack of 0 deg and 5 deg, at a Mach number of 10.3, and at a free-stream Reynolds number of one million based on the length of the tank. Comparison of interference heat transfer with no-interference heat transfer shows that shock interference can increase the heat transfer to the tank by two orders of magnitude along the ray adjacent to the orbiter and can cause high temperature gradients along the tank skin. The relative axial location of the two mated vehicles determined the location of the sharp peaks of extreme heating as well as their magnitude. The other control variables (the angle of attack, the gap, and the cross-section shape) had significant effects that were not as consistent or as extreme.

Crawford, D. H.↗
NASA NTRS1988

Three degree-of-freedom force feedback control for robotic mating of umbilical lines

The use of robotic manipulators for the mating and demating of umbilical fuel lines to the Space Shuttle Vehicle prior to launch is investigated. Force feedback control is necessary to minimize the contact forces which develop during mating. The objective is to develop and demonstrate a working robotic force control system. Initial experimental force control tests with an ASEA IRB-90 industrial robot using the system's Adaptive Control capabilities indicated that control stability would by a primary problem. An investigation of the ASEA system showed a 0.280 second software delay between force input commands and the output of command voltages to the servo system. This computational delay was identified as the primary cause of the instability. Tests on a second path into the ASEA's control computer using the MicroVax II supervisory computer show that time delay would be comparable, offering no stability improvement. An alternative approach was developed where the digital control system of the robot was disconnected and an analog electronic force controller was used to control the robot's servosystem directly, allowing the robot to use force feedback control while in rigid contact with a moving three-degree-of-freedom target. An alternative approach was developed where the digital control system of the robot was disconnected and an analog electronic force controller was used to control the robot's servo system directly. This method allowed the robot to use force feedback control while in rigid contact with moving three degree-of-freedom target. Tests on this approach indicated adequate force feedback control even under worst case conditions. A strategy to digitally-controlled vision system was developed. This requires switching between the digital controller when using vision control and the analog controller when using force control, depending on whether or not the mating plates are in contact.

Fullmer, R. Rees↗
NASA NTRS1992

MATE: The multi-agent test environment

In this report we present the Multi-Agent Test Environment, MATE. MATE is a collection of experiment management tools for assisting in the design, testing, and evaluation of distributed problem-solvers. It provides the experimenter with an automated tool for executing and monitoring experiments choosing among rule bases, number of agents, communication strategies, and inference engines. Using MATE the experimenter can run a series of distributed problem-solving experiments without human intervention.

Mason, Cindy L.↗
NASA NTRS2004

The Perfect Mate for Safe Fueling

Referred to as the "lifeline for any space launch vehicle" by NASA Space Launch Initiative Program Manager Warren Wiley, an umbilical is a large device that transports power, communications, instrument readings, and fluids such as propellants, pressurization gases, and coolants from one source to another. Numerous launch vehicles, planetary systems, and rovers require umbilical "mating". This process is a driving factor for dependable and affordable space access. With future-generation space vehicles in mind, NASA recently designed a smart, automated method for quickly and reliably mating and demating electrical and fluid umbilical connectors. The new umbilical concept is expected to replace NASA s traditional umbilical systems that release at vehicle lift-off (T-0). The idea is to increase safety by automatically performing hazardous tasks, thus reducing potential failure modes and the time and labor hours necessary to prepare for launch. The new system will also be used as a test bed for quick disconnect development and for advance control and leak detection. It incorporates concepts such as a secondary mate plate, robotic machine vision, and compliant motor motion control, and is destined to advance usage of automated umbilicals in a variety of aerospace and commercial applications.

Source record↗
NASA NTRS2006

Mated Flight Control Issues for Space Exploration Systems

Several unique issues related to mated flight control have been broadly identified. These issues include redundancies in subsystems, controllability, command and control authority distribution, information flow across elements, and changes and variability in system characteristics due to variable mated configurations during operations. Architectural options for mated flight control are discussed in the context of evolving space systems.

Lim, Kyong B.↗
NASA NTRS2009

Stress Analysis of Bolted, Segmented Cylindrical Shells Exhibiting Flange Mating-Surface Waviness

Bolted, segmented cylindrical shells are a common structural component in many engineering systems especially for aerospace launch vehicles. Segmented shells are often needed due to limitations of manufacturing capabilities or transportation issues related to very long, large-diameter cylindrical shells. These cylindrical shells typically have a flange or ring welded to opposite ends so that shell segments can be mated together and bolted to form a larger structural system. As the diameter of these shells increases, maintaining strict fabrication tolerances for the flanges to be flat and parallel on a welded structure is an extreme challenge. Local fit-up stresses develop in the structure due to flange mating-surface mismatch (flange waviness). These local stresses need to be considered when predicting a critical initial flaw size. Flange waviness is one contributor to the fit-up stress state. The present paper describes the modeling and analysis effort to simulate fit-up stresses due to flange waviness in a typical bolted, segmented cylindrical shell. Results from parametric studies are presented for various flange mating-surface waviness distributions and amplitudes.

Knight, Norman F., Jr.↗
NASA NTRS2010

Modeling and Simulation of the ARES UPPER STAGE Transportation, Lifting, Stacking and Mating Operations Within the Vehicle Assembly Building at KSC

This viewgraph presentation describes the modeling and simulation of the Ares Upper Stage Transportation, lifting, stacking, and mating operations within the Vehicle Assembly Building (VAB) at Kennedy Space Center (KSC). An aerial view of KSC Launch Shuttle Complex, two views of the Delmia process control layout, and an upper stage move subroutine and breakdown are shown. An overhead image of the VAB and the turning basin along with the Pegasus barge at the turning basin are also shown. This viewgraph presentation also shows the actual design and the removal of the mid-section spring tensioners, the removal of the AFT rear and forward tensioners tie downs, and removing the AFT hold down post and mount. US leaving the Pegasus Barge, the upper stage arriving at transfer aisle, upper stage receiving/inspection in transfer aisle, and an overhead view of upper stage receiving/inspection in transfer aisle are depicted. Five views of the actual connection of the cabling to the upper stage aft lifting hardware are shown. The upper stage transporter forward connector, two views of the rotation horizontal to vertical, the disconnection of the rear bolt ring cabling, the lowering of the upper stage to the inspection stand, disconnection of the rear bolt ring from the upper stage, the lifting of the upper stage and inspection of AFT fange, and the transfer of upper stage in an integrated stack are shown. Six views of the mating of the upper stage to the first stage are depicted. The preparation, inspection, and removal of the forward dome are shown. The upper stage mated on the integrated stack and crawler is also shown. This presentation concludes with A Rapid Upper Limb Assessment (RULA) utilizing male and female models for assessing risk factors to the upper extremities of human beings in an actual physical environment.

Kromis, Phillip A.↗
NASA NTRS2004

Orbiter/External Tank Mate 3-D Solid Modeling

This research and development project presents an overview of the work completed while attending a summer 2004 American Society of Engineering Education/National Aeronautics and Space Administration (ASEE/NASA) Faculty Fellowship. This fellowship was completed at the Kennedy Space Center, Florida. The scope of the project was to complete parts, assemblies, and drawings that could be used by Ground Support Equipment (GSE) personnel to simulate situations and scenarios commonplace to the space shuttle Orbiter/External Tank (ET) Mate (50004). This mate takes place in the Vehicle Assembly Building (VAB). These simulations could then be used by NASA engineers as decision-making tools. During the summer of 2004, parts were created that defined the Orbiter/ET structural interfaces. Emphasis was placed upon assemblies that included the Orbiter/ET forward attachment (EO-1), aft left thrust strut (EO-2), aft right tripod support structure (EO-3), and crossbeam and aft feedline/umbilical supports. These assemblies are used to attach the Orbiter to the ET. The Orbiter/ET Mate assembly was then used to compare and analyze clearance distances using different Orbiter hang angles. It was found that a 30-minute arc angle change in Orbiter hang angle affected distance at the bipod strut to Orbiter yoke fitting 8.11 inches. A 3-D solid model library was established as a result of this project. This library contains parts, assemblies, and drawings translated into several formats. This library contains a collection of the following files: sti for sterolithography, stp for neutral file work, shrinkwrap for compression. tiff for photoshop work, jpeg for Internet use, and prt and asm for Pro/Engineer use. This library was made available to NASA engineers so that they could access its contents to make angle, load, and clearance analysis studies. These decision-making tools may be used by Pro/Engineer users and non-users.

Godfrey, G. S.↗
NASA NTRS1966

Flexible coiled spline securely joins mating cylinders

Mating cylindrical members are joined by spline to form an integral structure. The spline is made of tightly coiled, high tensile-strength steel spiral wire that fits a groove between the mating members. It provides a continuous bearing surface for axial thrust between the members.

Coppernol, R. W.↗
NASA NTRS1974

Supersonic tests of an 0.015 scale space shuttle mated vehicle model (67-OTS) in the LaRC UPWT to obtain aerodynamic force data (IA42A/B)

Wind tunnel tests were conducted of the NASA/Rockwell 0.015 scale configuration 4 mated space shuttle vehicle. Data were obtained for a range of Mach numbers from 1.60 to 4.63 and angles of attack from minus 10 degrees to plus 10 degrees. A complete model build-up was performed. Longitudinal and lateral directional stability and control data were obtained for the tank alone, tank plus solid rocket boosters, and mated configuration of tank plus orbiter plus solid rocket boosters. Single component rudder hinge moment data were obtained at rudder deflections of zero degrees and minus 20 degrees for each Mach number tested.

Hardin, R.↗