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Surface and bulk loss reduction by low energy hydrogen doping of silicon solar cells was examined. Hydrogen ions provided a suppression of space charge recombination currents. Implantation of hydrogen followed by the anneal cycle caused more redistribution of boron than the anneal which could complicate processing. It was demonstrated that passivation leads to space charge current reduction.
One of the primary objectives of the National Launch System (NLS) program, explored jointly by NASA and several other government agencies, is to develop a new Space Transportation Main Engine (STME) which will perform better and is more reliable than the present Space Shuttle Main Engine (SSME). Preliminary design of the Oxidizer (LOX) turbine in STME has recently been completed by Pratt and Whitney (P&W). It is a single-stage, high impulsive turbine with an approximately 170-degree deflection angle across the rotor. Due mainly to strong flow turning, the secondary loss in the rotor passage accounts for nearly 50 percent of the total loss over the entire stage, based on a mean-line prediction reported by P&W. To reduce such a significant loss with an aim to further improve STME, performance has recently become one of the major research tasks for the Consortium Turbine Team at MSFC. As part of this team effort, the primary objective of the study is to identify and examine prospective approaches for secondary loss reduction. Relevant information reported earlier in the open literature, primarily for jet-engine applications, was also reviewed to a great extent. It is hoped that information gained from this study will promote further understanding toward these approaches and their potential applicability in STME turbines.
A systematic procedure for reducing losses in axial-flow compressors is presented. In this procedure, a large, low-speed, aerodynamic model of a high-speed core compressor is designed and fabricated based on aerodynamic similarity principles. This model is then tested at low speed where high-loss regions associated with three-dimensional endwall boundary layers flow separation, leakage, and secondary flows can be located, detailed measurements made, and loss mechanisms determined with much greater accuracy and much lower cost and risk than is possible in small, high-speed compressors. Design modifications are made by using custom-tailored airfoils and vector diagrams, airfoil endbends, and modified wall geometries in the high-loss regions. The design improvements resulting in reduced loss or increased stall margin are then scaled to high speed. This paper describes the procedure and presents experimental results to show that in some cases endwall loss has been reduced by as much as 10 percent, flow separation has been reduced or eliminated, and stall margin has been substantially improved by using these techniques.
Surface waves are attenuated by a fluid or gas surrounding the surface of propagation, an effect caused by frictional losses determined by the fluid or gas viscosity and by the emission of compression waves into the environment. The paper reports a large reversible reduction in attenuation of surface waves at frequencies as low as 2 MHz by outgassing treatments of some materials, suggesting that at such frequencies vacuum encapsulation is a desirable procedure. Outgassing experiments were performed on a delay line constructed from high-density p.z.t.-8 (lead-zirconate-titanate). The delay line configuration was a slab waxed onto a metal base with coaxial connectors mounted near and connected by gold-wire leads to the interdigital finger sets. Output signal enhancements by as much as 8 dB were achieved after overnight evacuation at 10 to the -2 torr at room temperature.
Improvements in fluid film sealing resulting from a proposed research program could lead to an annual energy saving, on a national basis, equivalent to about 37 million bbl of oil or 0.3% of the total U.S. energy consumption. Further, the application of known sealing technology can result in an annual saving of an additional 10 million bbl of oil. The energy saving would be accomplished by reduction in process heat energy loss, reduction of frictional energy generated, and minimization of energy required to operate ancillary equipment associated with the seal system. In addition to energy saving, cost effectiveness is further enhanced by reduction in maintenance and in minimization of equipment for collecting leakage and for meeting environmental pollution standards.
The mechanics of laminar boundary layer transition are reviewed. Drag possibilities for boundary layer control are analyzed using assumed conditions of transition Reynolds number, inlet loss, number of slots, blower efficiency, and duct losses. Although the results of such analysis are highly favorable, those obtained by experimental investigations yield conflicting results, showing only small gains, and sometimes losses. Reduction of this data indicates that there is a lower limit to the quantity of air which must be removed at the slot in order to stabilize the laminar flow. The removal of insufficient air permits transition to occur while the removal of excessive amounts of air results in high power costs, with a net drag increases. With the estimated value of flow coefficient and duct losses equal to half the dynamic pressure, drag reductions of 50% may be obtained; with twice this flow coefficient, the drag saving is reduced to 25%.
Reducing endwall and tip secondary flow losses will be a key enabler for the next generation of commercial and military air transport and will be an improvement on the state-of-the-art in turbine loss reduction strategies. The objective of this research is three-fold: 1) To improve understanding of endwall secondary flow and tip clearance losses 2) To develop novel technologies to mitigate these losses and test them in low-speed cascade and rig environments 3) To validate predictive tools To accomplish these objectives, Pratt & Whitney (P&W) has teamed with Pennsylvania State University (PSU) to experimentally test new features designed by P&W. P&W will create new rim-cavity features to reduce secondary flow loss and improve purge flow cooling effectiveness and new blade tip features to manage leakage flows and reduce tip leakage secondary flow loss. P&W is currently developing technologies in these two areas that expect to be assimilated in the N+2/N+3 generation of commercial engines.
Applied research-and-technology (ART) work reveals that optimal thermionic energy conversion (TEC) with approximately 1000 K to approximately 1100 K collectors is possible using well established tungsten electrodes. Such TEC with 1800 K emitters could approach 26.6% efficiency at 27.4 W/sq cm with approximately 1000 K collectors and 21.7% at 22.6 W/sq cm with approximately 1100 K collectors. These performances require 1.5 and 1.7 eV collector work functions (not the 1 eV ultimate) with nearly negligible interelectrode losses. Such collectors correspond to tungsten electrode systems in approximately 0.9 to approximately 6 torr cesium pressures with 1600 K to 1900 K emitters. Because higher heat-rejection temperatures for TEC allow greater collector work functions, interelectrode loss reduction becomes an increasingly important target for applications aimed at elevated temperatures. Studies of intragap modifications and new electrodes that will allow better electron emission and collection with lower cesium pressures are among the TEC-ART approaches to reduced interelectrode losses. These solutions will provide very effective TEC to serve directly in coal-combustion products for high-temperature topping and process heating. In turn this will help to use coal and to use it well.
Although InP-based solar cells have considerable potential for space applications, it is necessary to improve efficiencies to around the level of GaAs or Si cells before their excellent radiation resistance can be regarded as a dominant advantage. The authors concentrate on indium-tin-oxide/InP cells, presenting data relating to reduction of the contact resistance of the rear surface metallization, reduction of reflectance losses by choosing indium-tin-oxide deposition conditions to give specific optical properties, and reduction of losses associated with the grid. Simultaneous optimization of all of these has led to improved values of Jsc. For devices of approximately 1 cm2 in area, the largest Jsc achieved to date is 28.1 mA/aq cm (AM1.5, SERI/NASA direct normal spectrum, 25 C, total area, 100 mW/sq cm). For this particular cell, the equivalent AM0 value of Jsc was 34.6 mA/sq cm, which appears to be the largest reported for any InP-based cell.
H-guide dielectric losses reduction by use of artificial and laminated dielectric slabs
Current out-of-core emphases allow converter material and design freedoms previously prohibited by in-core nucleonic and geometric restrictions. As a result, potential improvements indicate possibilities for severalfold increases in efficiencies. The new TEC-ART program concentrated initially on low-work function collectors and interelectrode-loss reduction and revealed much in a short time. This new emission capability coupled with improved collectors that maintain performance with emitter-vapor deposit accumulations are requisites for efficient, enduring thermionic converters.
The NASA applied research and technology (ART) program for thermionic energy conversion (TEC) is progressing effectively. Current out-of-core emphases allow converter material and design freedoms previously prohibited by in-core nucleonic and geometric restrictions. As a result, potential improvements indicate possibilities for severalfold increases in efficiencies. The new TEC-ART program concentrated initially on low-work-function collectors and interelectrode-loss reduction and revealed much in a short time. For example, arc-drop studies verified the necessity of stable emitters that operate well with little or no adsorbed cesium. This new emission capability coupled with improved collectors that maintain performance with emitter-vapor deposit accumulations are requisites for efficient, enduring thermionic converters. The accomplishments and contributors in these areas are discussed.
The measurements revealed that at low Reynolds numbers the profile loss is considerably reduced both by the increased degree of turbulence and by a turbulence thread, while it is somewhat increased at high Reynolds numbers, and that a profile loss reduction is connected with an increase in deflection and in pressure shift. The turbulence generator is most effective on the one hand in the middle of the operating range of the cascades, and on the other at very high Mach numbers together with a large angle of incidence.
Integrated optic waveguide circuits with a phase bias and modulator on the same chip were designed, fabricated, and tested for use in a fiber-optic rotation sensor (gyro) under development. Single mode fiber-optic pigtails were permanently coupled to the four ports of the chip. The switch format was based on coherent coupling between waveguides formed in Z-cut LiNbO3. The control of the coupling was achieved by electro-optically varying the phase propagation constants of each guide. Fiber-to-chip interfacing required the development of appropriate fixturing and manipulation techniques to achieve the close tolerance needed for high coupling efficiency between a fiber with an approximately 5 micron m core and a channel guide with a roughly 2 micron m by 5 micron m cross section. Switch and chip performance at 0.85 micron m is discussed as well as potential improvements related to insertion loss reduction, switching voltages, and suppression of Li2O out-diffusion.
Progress on research in high-efficiency silicon solar cells is presented. Topics addressed include: recombination measurement techniques, doped crystals, minority carrier transport, oxygen process in solar cells, solar cell models, loss mechanics in solar cells, high-efficiency metal insulators, dendritic web cells, and surface and bulk loss reduction by low-energy hydrogen doping.
The direct-injection stratified-charge (DISC) rotary engine, while attractive for aviation applications due to its light weight, multifuel capability, and potentially low fuel consumption, has until now required a bulky and heavy liquid-cooling system. NASA-Lewis has undertaken the development of a cooling system-obviating, thermodynamically superior adiabatic rotary engine employing state-of-the-art thermal barrier coatings to thermally insulate engine components. The thermal barrier coating material for the cast aluminum, stainless steel, and ductile cast iron components was plasma-sprayed zirconia. DISC engine tests indicate effective thermal barrier-based heat loss reduction, but call for superior coefficient-of-thermal-expansion matching of materials and better tribological properties in the coatings used.
The longitudinal variation of midlatitude hiss as measured on six balloons at latitudes of 35-55 deg S, shows a significant minimum at 70-80 deg E, about 1000 km east of the geomagnetic conjugate of the Soviet transmitter UMS (17.1 kHz). It is suggested that the well documented pitch-angle diffusion induced by the UMS signal removes the ability of the trapped electrons to maintain the amplification of the hiss to at least the reflection and reducting losses (about 20 dB) at the ends of the echoing ducted path. The eastward shift of the minimum from the conjugate of UMS is primarily caused by the time taken by the eastward-drifting electrons to recover this ability, though the effect is enhanced by the east-west asymmetry in the propagation of hiss under the ionosphere.
Significant boil-off losses from cryogenic propellant storage systems in long-duration space mission applications result in additional propellant and larger tanks. The potential propellant mass loss reductions with the Zero Boil-off (ZBO) concept are substantial; therefore, further exploration through technology programs has been initiated within NASA. A large-scale demonstration of the ZBO concept has been devised utilizing the Marshall Space Flight Center (MSFC) Multipurpose Hydrogen Test Bed (MHTB) along with a cryo-cooler unit. The ZBO concept consists of an active cryo-cooling system integrated with traditional passive thermal insulation. The cryo-cooler is interfaced with the MHTB and spraybar recirculation/mixer system in a manner that enables thermal energy removal at a rate that equals the total tank heat leak. The liquid hydrogen (LH2) is withdrawn from the tank, passed through a heat exchanger, and then the chilled liquid is sprayed back into the tank through a spraybar. The test series will be performed over a 20-30 day period. Tests will be conducted at multiple fill levels to demonstrate concept viability and to provide benchmark data to be used in analytical model development. In this paper the test set-up and test procedures are presented.