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At least 19 records

Validation of a Generalized Formulation for Load-Sharing Behavior in Epicyclic Gears for Wind Turbines: Preprint

In an ideal epicyclic gear set every parallel gear path transmits the same amount of torque. However, it is well known that certain manufacturing variations result in unequal load sharing between the parallel gear paths. Previous works have developed and validated a general closed-form analytical model of this phenomenon that describes the load sharing characteristics of epicyclic gear sets from three to six planets at any torque level. More recently, this analytical model has been reformulated to include the effects of gravity, carrier bearing clearance, and external applied moments, all of which are relevant to most gearboxes and their mounting configuration in horizontal-axis wind turbines. In this paper, the reformulated model is compared to load measurements collected from two similar wind turbine gearboxes with three-planet epicyclic gear sets. The resulting load sharing values are also compared to the mesh load factor requirements in the AGMA 6006 and IEC 61400-4 wind turbine gearbox design standards. Load sharing factors as high as 1.16 at extreme rotor moments and 1.08 with no moment were measured for the gearbox with cylindrical roller bearings, but the load sharing factor remained below 1.10 for the gearbox with tapered roller bearings The results show that in the wind turbine application, load sharing is not equal - even for three-planet systems with a floating central member because of the effects of gravity, rotor moments, and the resulting relative motions among the epicyclic gear components within the carrier bearing clearance.

closed-form analytical model↗

Validation of a Generalized Formulation for Load Sharing Behavior in Epicyclic Gears for Wind Turbines

In an ideal epicyclic gear set every parallel gear path transmits the same amount of torque. However, it is well known that certain manufacturing variations result in unequal load sharing between the parallel gear paths. Previous works have developed and validated a general closed-form analytical model of this phenomenon that describes the load sharing characteristics of epicyclic gear sets from three to six planets at any torque level. More recently, this analytical model has been reformulated to include the effects of gravity, carrier bearing clearance, and external applied moments, all of which are relevant to most gearboxes and their mounting configuration in horizontal-axis wind turbines. In this paper, the reformulated model is compared to load measurements collected from two similar wind turbine gearboxes with three-planet epicyclic gear sets. The resulting load sharing values are also compared to the mesh load factor requirements in the AGMA 6006 and IEC 61400-4 wind turbine gearbox design standards. Load sharing factors as high as 1.16 at extreme rotor moments and 1.08 with no moment were measured for the gearbox with cylindrical roller bearings, but the load sharing factor remained below 1.10 for the gearbox with tapered roller bearings The results show that in the wind turbine application, load sharing is not equal - even for three-planet systems with a floating central member because of the effects of gravity, rotor moments, and the resulting relative motions among the epicyclic gear components within the carrier bearing clearance.

closed-form analytical model↗

Expansion of epicyclic gear dynamic analysis program

The multiple mesh/single stage dynamics program is a gear tooth analysis program which determines detailed geometry, dynamic loads, stresses, and surface damage factors. The program can analyze a variety of both epicyclic and single mesh systems with spur or helical gear teeth including internal, external, and buttress tooth forms. The modifications refine the options for the flexible carrier and flexible ring gear rim and adds three options: a floating Sun gear option; a natural frequency option; and a finite element compliance formulation for helical gear teeth. The option for a floating Sun incorporates two additional degrees of freedom at the Sun center. The natural frequency option evaluates the frequencies of planetary, star, or differential systems as well as the effect of additional springs at the Sun center and those due to a flexible carrier and/or ring gear rim. The helical tooth pair finite element calculated compliance is obtained from an automated element breakup of the helical teeth and then is used with the basic gear dynamic solution and stress postprocessing routines. The flexible carrier or ring gear rim option for planetary and star spur gear systems allows the output torque per carrier and ring gear rim segment to vary based on the dynamic response of the entire system, while the total output torque remains constant.

Boyd, Linda Smith↗

Directional gear ratio transmissions

Epicyclic gear transmissions which transmit output at a gear ratio dependent only upon the input's direction are considered. A transmission housing envelops two epicyclic gear assemblies, and has shafts extending from it. One shaft is attached to a sun gear within the first epicyclic gear assembly. Planet gears are held symmetrically about the sun gear by a planet gear carrier and are in mesh with both the sun gear and a ring gear. Two unidirectional clutches restrict rotation of the first planet gear carrier and ring gear to one direction. A connecting shaft drives a second sun gear at the same speed and direction as the first planet gear carrier while a connecting portion drives a second planet gear carrier at the same speed and direction as the first ring gear. The transmission's output is then transmitted by the second ring gear to the second shaft. Input is transmitted at a higher gear ratio and lower speed for all inputs in the first direction than in the opposite direction.

Lafever, A. E.↗

The gravito-electrodynamics of charged dust in planetary magnetospheres

The orbital dynamics of small electrically charged dust grains within the corotating regions of planetary magnetospheres is considered. Equations are derived for the elliptical epicyclic motion of positively and negatively charged particles about the guiding center in an equilibrium circular orbit under the influence of small perturbations. Those orbits that are stable to the perturbations are found to have a ratio of the semiaxes of the epicycle between 1/2 and 1, depending on the specific charge, and a gyration frequency about the guiding center between the Kepler frequency and the grain gyrofrequency in a nonrotating frame. In the magnetospheres of Jupiter and Saturn, where the grains are expected to be negatively charged and move in a prograde sense, the guiding centers are predicted to have speeds intermediate to the Kepler speed and the corotation speed and thus may undergo a 1:1 magneto-gravitational resonance with a neighboring satellite. Results may be used in the interpretation of the waves in the F ring of Saturn in terms of the dust size distribution.

Mendis, D. A.↗

Two stage gear tooth dynamics program

The epicyclic gear dynamics program was expanded to add the option of evaluating the tooth pair dynamics for two epicyclic gear stages with peripheral components. This was a practical extension to the program as multiple gear stages are often used for speed reduction, space, weight, and/or auxiliary units. The option was developed for either stage to be a basic planetary, star, single external-external mesh, or single external-internal mesh. The two stage system allows for modeling of the peripherals with an input mass and shaft, an output mass and shaft, and a connecting shaft. Execution of the initial test case indicated an instability in the solution with the tooth paid loads growing to excessive magnitudes. A procedure to trace the instability is recommended as well as a method of reducing the program's computation time by reducing the number of boundary condition iterations.

Boyd, Linda S.↗

Local shear instabilities in weakly ionized, weakly magnetized disks

We extend the analysis of axisymmetric magnetic shear instabilities from ideal magnetohydrodynamic (MHD) flows to weakly ionized plasmas with coupling between ions and neutrals caused by collisions, ionization, and recombination. As part of the analysis, we derive the single-fluid MHD dispersion relation without invoking the Boussinesq approximation. This work expands the range of applications of these instabilities from fully ionized accretion disks to molecular disks in galaxies and, with somewhat more uncertainty, to protostellar disks. Instability generally requires the angular velocity to decrease outward, the magnetic field strengths to be subthermal, and the ions and neutrals to be sufficiently well coupled. If ionization and recombination processes can be neglected on an orbital timescale, adequate coupling is achieved when the collision frequency of a given neutral with the ions exceeds the local epicyclic freqency. When ionization equilibrium is maintained on an orbital timescale, a new feature is present in the disk dynamics: in contrast to a single-fluid system, subthermal azimuthal fields can affect the axisymmetric stability of weakly ionized two-fluid systems. We discuss the underlying causes for this behavior. Azimuthal fields tend to be stabilizing under these circumstances, and good coupling between the neutrals and ions requires the collision frequency to exceed the epicyclic frequency by a potentially large secant factor related to the magnetic field geometry. When the instability is present, subthermal azimuthal fields may also reduce the growth rate unless the collision frequency is high, but this is important only if the field strengths are very subthermal and/or the azimuthal field is the dominant field component. We briefly discuss our results in the context of the Galactic center circumnuclear disk, and suggest that the shear instability might be present there, and be responsible for the observed turbulent motions.

Blaes, Omer M.↗

Disc tearing leads to low and high frequency quasi-periodic oscillations in a GRMHD simulation of a thin accretion disc

Black hole X-ray binaries (BHXRBs) display a wide range of variability phenomena, from long duration spectral state changes to short-term broad-band variability and quasi-periodic oscillations (QPOs). A particularly puzzling aspect is the production of QPOs, which – if properly understood – could be used as a powerful diagnostic tool of black hole accretion and evolution. In this work, we analyse a high-resolution 3D general relativistic magnetohydrodynamic simulation of a geometrically thin accretion disc, which is tilted by 65° with respect to the black hole spin axis. We find that the Lense–Thirring torque from the rapidly spinning 10 M ⊙ black hole causes several sub-discs to tear off within ~10–20 gravitational radii. Tearing occurs in cycles on time-scales of seconds. During each tearing cycle, the inner sub-disc precesses for 1–5 periods before it falls into the black hole. We find a precession frequency of ~3 Hz, consistent with observed low-frequency QPOs. In addition, we find a high frequency QPO (HFQPO) with centroid frequency of ~55 Hz in the power spectra of the mass-weighted radius of the inner disc and the radial mass flux. This signal is caused by radial epicyclic oscillations of a dense ring of gas at the tearing radius, which suggests a corresponding modulation of the X-ray light curve and may thus explain some of the observed HFQPOs.

79 ASTRONOMY AND ASTROPHYSICS↗

A Numerical Method for Determining the Elements of Circumbinary Orbits and Its Application to Circumbinary Planets and the Satellites of Pluto-Charon

Planets and satellites orbiting a binary system exist in the solar system and extrasolar planetary systems. Their orbits can be significantly different from Keplerian orbits, if they are close to the binary and the secondary-to-primary mass ratio is high. A proper description of a circumbinary orbit is in terms of the free eccentricity e {sub free} at the epicyclic frequency κ {sub 0}, forced eccentricity e {sub forced} at the mean motion n {sub 0}, and oscillations at higher frequencies forced by the non-axisymmetric components of the binary’s potential. We show that accurate numerical values for the amplitudes and frequencies of these terms can be extracted from numerical orbit integrations by applying fast Fourier transformation (FFT) to the cylindrical distance between the circumbinary object and the center of mass of the binary as a function of time. We apply this method to three Kepler circumbinary planets and the satellites of Pluto-Charon. For the satellite Styx of Pluto-Charon, the FFT results for κ {sub 0} and e {sub free} differ significantly from the first-order analytic value and the value reported by Showalter & Hamilton, respectively. We show that the deviation in κ {sub 0} is likely due to the effect of the 3:1 mean-motion resonance and discuss the implications of the lower value for e {sub free}.

79 ASTRONOMY AND ASTROPHYSICS↗

Development of a space qualified high reliability rotary actuator. Volume 1: Technical report

A space-qualified, high reliability, 150 ft-lb rated torque rotary acutator based on the Bendix Dynavector drive concept was developed. This drive is an integrated variable reluctance orbit motor-epicyclic transmission actuator. The performance goals were based on future control moment gyro torquer applications and represent a significant advancement in the torque-to-weight ratio, backlash, inertia and response characteristics of electric rotary drives. The program accomplishments have been in two areas: (1) the development of two high ratio (818:1) actuator configurations (breadboard and flightweight), and (2) the invention of a reliable proximity switch sensor system for self-commutation without use of optical or electrical brush techniques.

Presley, R. W.↗

Development of a space qualified high reliability rotary actuator for spaceflight use. Volume 2: Appendices to technical report

A space-qualified, high reliability, 150 ft-lb rated torque rotary actuator is described. This drive is an integrated variable reluctance orbit motor-epicyclic transmission actuator. The performance goals were based on future control moment gyrotorquer applications and represent an advancement in the torque-to-weight ratio, backlash, inertia and response characteristics of electric rotary drives. The program accomplishments have been in two areas (1) the development of two high ratio (818:1) actuator configurations (breadboard and flightweight) and (2) the invention of a reliable proximity switch sensor system for self-commutation without use of optical or electrical brush techniques.

Presley, R. W.↗

Sequencing device utilizing planetary gear set

A planetary (epicyclic) gear set is provided with a reversible rotating input shaft and individual outputs shafts actuated, respectively, by the ring gear and planet gear carrier. Latch means is positioned to selectively and automatically stop the ring gear or carrier member while releasing the other to provide the desired sequential output operation. The output shafts are reversed in sequence and direction of rotation by reversing rotational direction of the input shaft.

Appleberry, W. T.↗

Quiet Clean Short-haul Experimental Engine (QCSEE) main reduction gears detailed design report

Lightweight turbine engines with geared slower speed fans are considered. The design of two similar but different gear ratio, minimum weight, epicyclic star configuration main reduction gears for the under the wing (UTW) and over the wing (OTW) engines is discussed. The UTW engine reduction gear has a ratio of 2.465:1 and a 100% power design rating of 9885 kW (13,256 hp) at 3143 rpm fan speed. The OTW engine reduction gear has a ratio of 2.062:1 and a 100% power design rating of 12813 kW (17183 hp) at 3861 rpm fan speed. Details of configuration, stresses, deflections, and lubrication are presented.

Defeo, A.↗

Dynamics of early planetary gear trains

A method to analyze the static and dynamic loads in a planetary gear train was developed. A variable-variable mesh stiffness (VVMS) model was used to simulate the external and internal spur gear mesh behavior, and an equivalent conventional gear train concept was adapted for the dynamic studies. The analysis can be applied either involute or noninvolute spur gearing. By utilizing the equivalent gear train concept, the developed method may be extended for use for all types of epicyclic gearing. The method is incorporated into a computer program so that the static and dynamic behavior of individual components can be examined. Items considered in the analysis are: (1) static and dynamic load sharing among the planets; (2) floating or fixed Sun gear; (3) actual tooth geometry, including errors and modifications; (4) positioning errors of the planet gears; (5) torque variations due to noninvolute gear action. A mathematical model comprised of power source, load, and planetary transmission is used to determine the instantaneous loads to which the components are subjected. It considers fluctuating output torque, elastic behavior in the system, and loss of contact between gear teeth. The dynamic model has nine degrees of freedom resulting in a set of simultaneous second order differential equations with time varying coefficients, which are solved numerically. The computer program was used to determine the effect of manufacturing errors, damping and component stiffness, and transmitted load on dynamic behavior. It is indicated that this methodology offers the designer/analyst a comprehensive tool with which planetary drives may be quickly and effectively evaluated.

August, R.↗

Multi-mesh gear dynamics program evaluation and enhancements

A multiple mesh gear dynamics computer program was continually developed and modified during the last four years. The program can handle epicyclic gear systems as well as single mesh systems with internal, buttress, or helical tooth forms. The following modifications were added under the current funding: variable contact friction, planet cage and ring gear rim flexibility options, user friendly options, dynamic side bands, a speed survey option and the combining of the single and multiple mesh options into one general program. The modified program was evaluated by comparing calculated values to published test data and to test data taken on a Hamilton Standard turboprop reduction gear-box. In general, the correlation between the test data and the analytical data is good.

Boyd, L. S.↗