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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2026

Lab-Scale Cable-Driven Parallel Robot Prototype for Automated Prefabricated Component Manipulation

This paper presents the design and evaluation of a lab-scale cable-driven parallel robot (CDPR) developed as a flexible platform for automated installation of prefabricated components onto exterior building envelopes. Traditional manual installation methods for prefabricated components, which depend on scaffolding, cranes, cherry pickers, and verbal coordination, are not only labor-intensive and error-prone but also face significant limitations in dense urban environments due to site access constraints. To address these challenges, we developed a lab-scale CDPR platform capable of autonomously transporting building envelope components from a designated pickup zone to their target installation location, minimizing the need for human intervention. This study describes the system’s mechanical design, actuation architecture, real-time feedback system, and control strategy of the CDPR, and evaluates its performance in a laboratory environment. The robot’s actuation system uses torque control for end-effector manipulation. The robot’s real-time pose feedback comes from a construction-grade total station and a wireless inertial measurement unit (IMU), which together support precise end-effector control. Experimental results demonstrate the successful integration of the hardware, sensing, state estimation, and control subsystems. Preliminary tests showed that our lab-scale prototype can position the end effector with an error of less than 3 mm, which is a level of precision not previously achieved by existing CDPRs in construction applications. The key findings are twofold: (1) torque-only control is necessary but not sufficient for minimizing final pose error, and (2) incorporating real-time pose feedback can achieve the desired placement accuracy.

Liu, Yifang [Oak Ridge National Laboratory (ORNL),↗
NASA NTRS1975

Design for a Three-Fingered Hand

A general purpose end-effector for use on the space manipulator proposed for the shuttle program was developed. The end-effector has the capabilities of a human hand and peel-off value as a human prosthetic device. The design evolved through two mock-up stages. The final form contains four electric motors. While thumb and forefinger bend, their ultimate phalanges maintain a parallel stance to one another. The grip centerline is at 45 degrees to the mounting base.

Crossley, F. R. E.↗
NASA NTRS1978

Wrist joint assembly

A wrist joint assembly is provided for use with a mechanical manipulator arm for finely positioning an end-effector carried by the wrist joint on the terminal end of the manipulator arm. The wrist joint assembly is pivotable about a first axis to produce a yaw motion, a second axis is to produce a pitch motion, and a third axis to produce a roll motion. The wrist joint assembly includes a disk segment affixed to the terminal end of the manipulator arm and a first housing member, a second housing member, and a third housing member. The third housing member and the mechanical end-effector are moved in the yaw, pitch, and roll motion. Drive means are provided for rotating each of the housings about their respective axis which includes a cluster of miniature motors having spur gears carried on the output drive shaft which mesh with a center drive gear affixed on the housing to be rotated.

Kersten, L.↗
NASA NTRS1982

Spacecraft automatic umbilical system

A conceptual definition of an appropriate berthing technique and a prototype design of an automatic umbilical system suitable for use with payloads carried by the Space Shuttle are presented. A four-element berthing system is described. This concept consists of a set of four remote manipulator system (RMS)-type end-effector capture/tie-down devices on the power system and corresponding RMS-type grapple fittings on the payload. In operation, the RMS maneuvers the payload to a position where the four grapple fittings can be snared within the end-effectors and then secured to the power system. The concept takes advantage of mechanisms and operating techniques developed for attaching the RMS to a payload. Although the umbilical installation is attached to the docking interface structure, its operation is independent and it must comply with a set of primary requirements specified by Marshall Space Flight Center (MSFC), which is presented.

Rudy, G. C.↗
NASA NTRS1985

Improving the absolute positioning accuracy of robot manipulators

The absolute positioning accuracy of robot manipulator can be increased substantially by updating the nominal link parameters in the control software. This paper presents a general method to estimate the link parameter errors for any serial link manipulator (i.e., n links, and any combination of revolute and prismatic joints). The parameters are estimated through a linear kinematic model which relates the link bias errors to the end-effector positioning error. Only end-effector measurements are required instead of individual link measurements to implement this method.

Hayati, S.↗
NASA NTRS1987

Local Data Processing for a Robot Hand

Integrated-circuit microcomputers process signals among sensors, external controls, and end-effector motor. Multiple-microprocessor system within end effector of remote manipulator accepts data from sensors in end effector, commumnicates with external control system, and controls end-effector motor. External system includes central control computer (which interacts with operator) and display. Local dataprocessing system in end effector relieves external control system of some of its computational load and minimizes data communication load with external higher level controller.

Bejczy, A. K.↗
NASA NTRS1987

Command/response protocols and concurrent software

A version of the program to control the parallel jaw gripper is documented. The parallel jaw end-effector hardware and the Intel 8031 processor that is used to control the end-effector are briefly described. A general overview of the controller program is given and a complete description of the program's structure and design are contained. There are three appendices: a memory map of the on-chip RAM, a cross-reference listing of the self-scheduling routines, and a summary of the top-level and monitor commands.

Bynum, W. L.↗
NASA NTRS1973

Earth-orbit mission considerations and Space Tug requirements.

The reusable Space Tug is a major system planned to augment the Space Shuttle's capability to deliver, retrieve, and support automated payloads. The Space Tug will be designed to perform round-trip missions from low earth orbit to geosynchronous orbit. Space Tug goals and requirements are discussed together with the characteristics of the full capability Tug. The Tug is to be operated in an unmanned 'teleoperator' fashion. Details of potential teleoperator applications are considered, giving attention to related systems studies, candidate Tug mission applications, Tug 'end-effector' alternatives, technical issues associated with Tug payload retrieval, and Tug/payload accommodations.

Huber, W. G.↗
NASA NTRS1973

Touch sensors and control.

Description of the equipment employed and results obtained in experiments with tactile feedback and different levels of automatic control. In the experiments described tactile feedback was investigated by incorporating a touch sensing and touch display system into a teleoperator, while the levels of automatic control were investigated by incorporating supervisory control features in the teleoperator control system. In particular, a hand contact system which senses and reproduces to the operator the contact between the end-effector and the object being touched or manipulated is described, as well as a jaw contact system which senses and reproduces to the operator the shape and location of the object held in the remote jaws, and an arm control system consisting of a control station where the operator controls the motion of the arm by transmitting commands, a remote station that accepts the commands and uses them, and a communications link that limits information flow. In addition, an algorithmic language for remote manipulation is described, and the desired features that an automatic arm controller should possess are reviewed.

Hill, J. W.↗
NASA NTRS1973

Study to design and develop remote manipulator system

Human performance measurement techniques for remote manipulation tasks and remote sensing techniques for manipulators are described for common manipulation tasks, performance is monitored by means of an on-line computer capable of measuring the joint angles of both master and slave arms as a function of time. The computer programs allow measurements of the operator's strategy and physical quantities such as task time and power consumed. The results are printed out after a test run to compare different experimental conditions. For tracking tasks, we describe a method of displaying errors in three dimensions and measuring the end-effector position in three dimensions.

Hill, J. W.↗
NASA NTRS1977

The LEMMA concept - A new manipulator

The LEMMA is a proposed conceptual design of a remote teleoperator manipulator arm with 6 degrees of freedom, exclusive of the end-effector. The bevel gear arrangement in 4 of the 6 degrees of freedom, together with the concentric-tubular arm configuration, requires a unique and novel drive mechanism. This differential drive assembly, housed in the shoulder, is a self-compensating device and simplifies the matrix solution for the resolved motion rate control system needed to guide the arm in its performances. The article will describe the need for the 6 degrees of freedom as established by the work envelope, the functioning of the differential shoulder drive, the arm and joint configuration, and the anticipated degree of accuracy.

Kersten, L.↗
NASA NTRS1978

The proto-type wrist joint assembly TACPAW (Triple Axis Common Pivot Arm Wrist), phase 2

A wrist joint assembly is described for use with a mechanical manipulator arm for finely positioning an end-effector carried by the wrist joint on the terminal end of the manipulator arm. The wrist joint assembly is pivotable about a first axis to produce a yaw motion, a second axis to produce a pitch motion, and a third axis to produce a roll motion. The performance of the wrist configuration is indicative of the capability to produce the 15 ft lb torque in either one of the three motions and the smoothness of operation is notable.

Kersten, L.↗
NASA NTRS1980

Microprocessors for real time displays and control of space teleoperators

This paper describes the use of microprocessors for smart displays in a space teleoperator project at the Jet Propulsion Laboratory. The application of microprocessor systems to demonstrate the utility of smart displays for a wrist mounted force/torque sensor and end-effector mounted proximity sensors are discussed as are the laboratory hardware and software configurations. These displays assist the operator in making critical real time decisions. Avenues for future development of these concepts are also presented.

Paine, G.↗
NASA NTRS1984

Initial experiments on the end-point control of a flexible one-link robot

The present investigation is concerned with initial experiments regarding a specific unsolved control problem which appeared to be central to advances in the art of robotics. This problem involves the control of a flexible member (one link of a robot system). The position of the end-effector, called the end point or tip, is controlled by measuring that position and using the measurement as a basis for applying control torque to the other end of the flexible member, as for instance, the robot's elbow joint. A description is presented of the features of the first experimental arm which has been made, and an outline is provided of the general strategy for controlling it using its tip sensor and shoulder torquer.

Cannon, R. H., Jr.↗
NASA NTRS1983

Robot arm geometric link parameter estimation

A general method for estimating serial link manipulator geometric parameter errors is proposed in this paper. The positioning accuracy of the end-effector may be increased significantly by updating the nominal link parameters in the control software to represent the physical system more accurately. The proposed method is applicable for serial link manipulators with any combination of revolute or prismatic joints, and is not limited to a specific measurement technique.

Hayati, S. A.↗
NASA NTRS1986

Interchangeable Tools for Remote Manipulators

Report presents concepts and specifications for set of interchangeable end-effector tools used on remotely operated manipulator to work on satellites in orbit. Tools make urgent repairs, do routine maintenance, transfer fluids, construct and assemble satellites, and deploy and retract appendages. With modifications, tool concepts and systematic approach to tool design applicable to such terrestrial uses as industrial robots, manually operated tools, and safety equipment. Report discusses concept for tool-storage system that holds tools securely when not used but kept accessible to manipulator.

Cody, J. C.↗
NASA NTRS1986

Hybrid position/force control of multi-arm cooperating robots

This paper extends the theory of hybrid position/force control to the case of multi-arm cooperating robots. Cooperation between n robot arms is achieved by controlling each arm such that the burden of actuation is shared between the arms in a nonconflicting way as they control the position of and force on a designated point on an object. The object, which may or may not be in contact with a rigid environment, is assumed to be held rigidly by n robot end-effectors. Natural and artificial position and force constraints are defined for a point on the object and two selection matrices are obtained to control the arms. The position control loops are designed based on each manipulator's Cartesian space dynamic equations. In the position control subspace, a feature is provided which allows the robot arms to exert additional forces/torques to achieve compression, tension, or torsion in the object without affecting the execution of the motion trajectories. In the force control subspace, a method is introduced to minimize the total force/torque magnitude square while realizing the net desired force/torque on the environment.

Hayati, Samad↗
NASA NTRS1987

Dynamics and control of coordinated multiple manipulators

A technique is presented for controlling multiple manipulators which are holding a single object and therefore form a closed kinematic chain. The object, which may or may not be in contact with a rigid environment, is assumed to be held rigidly by robot end-effectors. The derivation is based on setting up constraint equations which reduce the 6 x n degrees of freedom of a manipulators each having six joints. Additional constraint equations are considered when one or more of the degrees of freedom of the object is reduced due to external constraints. Utilizing the operational space dynamics equations, a decoupling controller is designed to control both the position and the interaction forces of the object with the environment. Finally, simulation results for the control of a pair of two-link manipulators are presented.

Hayati, S. A.↗