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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2004

Improved Cryostat for Cooling a Wide Panel

An improved cryostat has been developed for cooling a wide panel evenly over its surface to a temperature of -423 F (approximately equal to -253 C) by use of liquid helium. Originally, the cryostat was to be used in measuring apparent strains in wide aluminum/lithium panels as functions of temperature in order to develop data for temperature compensation of the readings of strain gauges on a tank containing liquid hydrogen. Relative to the cryostat used previously for this purpose, the improved cryostat can be prepared for a test in less time, and it loses less helium during each test. Each wide panel to be tested is instrumented with thermocouples in preparation for a test. The previous cryostat was made of two aluminum halves that, for each test, were sandwiched together and sealed around the instrumented wide panel to be tested. The panel was thus enclosed in a plenum. The cryostat and adjacent panel areas protruding from the cryostat were then coated with a thermally insulating foam. During a test, liquid helium was made to flow into the plenum through a port on the bottom. The helium vaporized and expanded, filling the plenum with cold helium gas, which eventually flowed out of the plenum through a port on the top. The nature of the flow was such that a significant portion of the helium did not come into contact with the wide panel; hence, cooling was less efficient than it might otherwise have been. After completion of each test, the foam and the cryostat were separated from the panel. The cryostat was cleaned and prepared for installation on another instrumented wide panel for the next test. It took 28 hours to install the cryostat onto the instrumented panel, apply the foam, and perform ancillary operations in preparation for a test. The volume of liquid helium consumed during each test was 750 liters. The improved cryostat (see figure) includes an upper section and a lower section, both of which include permanent housings made of a thermally insulating foam 2-in. (approximately equal to 5-cm) thick. A liquid-helium- injection manifold is attached to the inside of the top section. The bottom section includes an outlet for helium gas. The manifold contains slots that, when the cryostat is installed on the panel, are located approximately 1 in. (approximately equal to 2.5 cm) from the wide panel. The array of slots spans a substantial portion of the area of the panel. The top and bottom sections of the cryostat are sealed to the panel by use of polytetrafluoroethylene cord and aluminum tape. Liquid helium is fed into the manifold from the top. The helium leaves the manifold through the slots and thus impinges directly on the panel. Hence, all the helium entering the cryostat must come into contact with the panel before leaving the cryostat. After a test, the cryostat is removed from the panel and reinstalled onto another panel for the next test. Installation of the cryostat on an instrumented panel takes a negligible amount of time, in comparison with the 28 hours associated with the previous cryostat. The amount of liquid helium consumed during a test in the improved cryostat is 500 liters - 250 liters less than before.

Clifton, W. B.↗
NASA NTRS2010

Insulation-Testing Cryostat With Lifting Mechanism

The figure depicts selected aspects of an apparatus for testing thermal-insulation materials for cryogenic systems at temperatures and under vacuum or atmospheric conditions representative of those encountered in use. This apparatus, called "Cryostat-100," is based on the established cryogen-boil-off calorimeter method, according to which the amount of heat that passes through an insulation specimen to a cryogenic fluid in a container, and thus the effective thermal conductance of the specimen, is taken to be proportional to the amount of the cryogenic fluid that boils off from the container. The design of Cryostat-100 is based partly on, and incorporates improvements over, the design of a similar prior apparatus called "Cryostat-1" described in "Improved Methods of Testing Cryogenic Insulation Materials" (KSC-12107 & KSC- 12108), NASA Tech Briefs, Vol. 24, No. 12 (December 2000), page 46. The design of Cryostat-100 also incorporates the best features of two other similar prior apparatuses called "Cryostat-2" (also described in the cited prior article) and "Cryostat- 4." Notable among the improvements in Cryostat-100 is the addition of a lifting mechanism that enables safe, rapid, reliable insertion and removal of insulation specimens and facilitates maintenance operations that involve lifting. As in Cryostat-1, the cold mass is a vertical stainless-steel cylindrical vessel subdivided into a larger measurement vessel with smaller thermal-guard vessels at both ends. During operation, all three vessels are kept filled with liquid nitrogen near saturation at ambient pressure (temperature .77.4 K). The cold mass of Cryostat-100 has a length of 1 m and diameter of 168 mm. Each specimen has a corresponding nominal length and inner diameter and a nominal thickness of 25.4 mm. Specimens that are shorter and have thicknesses between 0 and 50 mm are also acceptable. Bulk-fill, foam, clam-shell, multilayer insulation, and layered materials can be tested over a very wide range of thermal transmission: apparent thermal conductivity from 0.01 to 60 mW/m-K and heat flux from 0.1 to 500 W/sq m. A test in Cryostat-100 can be conducted at any desired gas pressure between ambient atmospheric pressure at one extreme and a vacuum with residual pressure <10(exp -5) torr (<1.33 10(exp -3) Pa) at the other extreme. The residual gas (and purge gas) is typically nitrogen, but can be any suitable purge gas (e.g., helium, argon, or carbon dioxide). Usually, the temperature on the warm boundary of the insulation specimen is maintained near the ambient value (approximately 293 K), while the boiling of liquid nitrogen at atmospheric pressure in the cold mass maintains the temperature on the cold boundary of the specimen at approximately 77 K.

Fesmire, James↗
DOE OSTI2024

Test Stand Functional Requirements for Testing MQXFA Magnets and Q1/Q3 Cryostat Assemblies (Rev.3)

This document specifies test stand requirements for testing the High Luminosity LHC (HL-LHC, or HiLumi LHC) MQXFA magnets and LQXFA/B cryostat assemblies. Total of 12 (3 pre-series, 7 series production and 2 re-work) of these cryostat assemblies are expected to be fabricated and delivered to CERN by the U.S. HL-LHC Accelerator Upgrade Project (US HL-LHC AUP) as part of the U.S. contributions to the LHC High Luminosity Upgrade. These cryostat assemblies are the quadrupole magnetic components of the HL-LHC Q1 (LQXFA) and Q3 (LQXFB) inner triplet optical elements in front of the interactions points 1 (ATLAS) and 5 (CMS). One LMQXFA cold mass is installed in each cryostat assembly and each cold mass consists of two MQXFA quadrupole magnets. MQXFA, LMQXFA and LQXFA/B functional requirements are specified in [1,2,3].MQXFA magnets will be tested at BNL Vertical Magnet Test Facility (VMTF) and 12 cryostat assembly tests planned at Fermilab’s Horizontal Magnet Test Facility (HMTF). This document specifies the test stand functional requirements for testing MQXFA magnets and LQXFA/B cryostat assemblies.

43 PARTICLE ACCELERATORS↗
NASA NTRS1995

Performance Improvement of the CHeX Flight Cryostat

The JPL flight cryostat last flew on the Space Shuttle in October 1992 in support of the Lambda Point Experiment. A new experiment, the Confined Helium Experiment (CHeX), now in development will reuse this cryostat. An improvement to the cryostat performance was necessitated by the CHeX experiment having a longer mission requirement and stricter requirements imposed by NASA with respect to a launch-scrub turnaround scenario. The parasitic heat load reduction necessary to relieve both constraints was about 15percent or 1 liter/day. The techniques implemented to achieve this goal, and subsequent results are presented along with a thermal model used during the analysis of the cryostat.

cryostats↗
NASA NTRS1980

A portable He-3 cryostat for studies in astrophysics

The paper reviews the design, operation, and testing of a portable He-3 cryostat developed for astrophysical studies. The goal of the program was to develop an He-3 cryostat capable of cooling three bolometers to the 0.3-K temperature range for periods of more than six hours; a secondary goal was to evaluate the use of He-4 as the working fluid in a similar cryostat to provide cooling to infrared bolometers in the 0.8-K temperature range. It is planned to employ the He-3 cryostat for an infrared astronomy balloon flight. The cooler would be used with He-3 to achieve a 0.34-K bolometer temperature.

Sherman, A.↗
NASA NTRS1986

Efficient He-4 cryostats for storage Dewars

He-4 cryostats which can be inserted into storage Dewars were designed. These cryostats have the advantages of extremely low (and recoverable) helium consumption, fast cool-down and warm-up times, excellent temperature range and stability, and they supply a low electrical noise and low vibration environment for electrical and thermal measurements. Design and construction details of one such cryostat are presented. Specific heat data on crystalline boron are also presented to demonstrate the performance of one of these cryostats in a particularly sensitive experiment.

Swartz, E. T.↗
NASA NTRS1989

Design and performance analysis of the CLAES Ne/CO2 cryostat

The design of the dual-stage Ne/CO2 cryostat, constructed for the Cryogenic Limb Array Etalon Spectrometer (CLAES) for the cooling, to their respective required operation temperatures, of the focal plane (to less than 15 K), spectrometer (to less than 30 K), telescope (to less than 150 K), and baffles (to less than 180 K) is described, and the cryostat's performance is analyzed. The results of this study show that the current cryostat will meet all sensor cooling requirements. The cryostat weighs 2276 lbs, of which 988 lbs are charged to the neon and 484 lbs are charged to the CO2. Schematic diagrams of the CLAES cooler/sensor and of the external plumbing are presented together with the test data.

Naes, L. G.↗
NASA NTRS2003

Throttling Cryogen Boiloff To Control Cryostat Temperature

An improved design has been proposed for a cryostat of a type that maintains a desired low temperature mainly through boiloff of a liquid cryogen (e.g., liquid nitrogen) at atmospheric pressure. (A cryostat that maintains a low temperature mainly through boiloff of a cryogen at atmospheric pressure is said to be of the pour/fill Dewar-flask type because its main component is a Dewar flask, the top of which is kept open to the atmosphere so that the liquid cryogen can boil at atmospheric pressure and cryogenic liquid can be added by simply pouring it in.) The major distinguishing feature of the proposed design is control of temperature and cooling rate through control of the flow of cryogen vapor from a heat exchanger. At a cost of a modest increase in complexity, a cryostat according to the proposal would retain most of the compactness of prior, simpler pour/fill Dewar-flask cryostats, but would utilize cryogen more efficiently (intervals between cryogen refills could be longer).

Cunningham, Thomas↗
NASA NTRS1967

Polystyrene cryostat facilitates testing tensile specimens under liquid nitrogen

Lightweight cryostat made of expanded polystyrene reduces eccentricity in a tensile system being tested under liquid nitrogen. The cryostat is attached directly to the tensile system by a special seal, reducing misalignment effects due to cryostat weight, and facilitates viewing and loading of the specimens.

Shogan, R. P.↗
NASA NTRS1992

Variable-Temperature Cryostat For Radiation-Damage Testing Of Germanium Detectors

Variable-temperature cryostats developed to study radiation damage to, and annealing of, germanium gamma-ray detectors. Two styles: one accommodates large single detector and one accommodates two medium-sized detectors. New cryostats allow complete testing of large-volume germanium gamma-ray detectors without breaking cryostat vacuum and removing detectors for annealing.

Floyd, Samuel R.↗
NASA NTRS1992

CRYOSTAT (18-IML-1)

The CRYOSTAT is an autonomously working rack mounted equipment. It provides two thermostat chambers, independently controlled by a processor via on/off switching of the current through peltier elements. The temperature profiles of the freezer and stabilizer are subdivided in a common number of steps, each one with a preprogrammable temperature gradient or at constant temperature. Core parameters can be reprogrammed by crew interaction in case of rescheduling the CRYOSTAT operation time due to changed mission requirements or contingency. Actions of the CRYOSTAT (e.g., opening the slide), the steps, actual temperature of the thermostat chambers, experiment time, and the housekeeping data are recorded on a built-in RAM and a tape. In each thermostat chamber, a specific sample container can be inserted which consists of a transparent Plexiglas block accommodating seven crystallization experiments.

Source record↗
NASA NTRS1999

Insulation Testing Using Cryostat Apparatus with Sleeve

The method and equipment of testing continuously rolled insulation materials is presented in this paper. Testing of blanket and molded products is also facilitated. Materials are installed around a cylindrical copper sleeve using a wrapping machine. The sleeve is slid onto the vertical cold mass of the cryostat. The gap between the cold mass and the sleeve measures less than 1 mm. The cryostat apparatus is a liquid nitrogen boiloff calorimeter system that enables direct measurement of the apparent thermal conductivity (k-value) of the insulation system at any vacuum level between 5 x 10(exp -5) and 760 torr. Sensors are placed between layers of the insulation to provide complete temperature-thickness profiles. The temperatures of the cold mass (maintained at 77.8 kelvin (K)), the sleeve (cold boundary temperature (CBT)), the insulation outer surface (warm boundary temperature (WBT)), and the vacuum can (maintained at 313 K by a thermal shroud) are measured. Plots of CBT, WBT, and layer temperature profiles as functions of vacuum level show the transitions between the three dominant heat transfer modes. For this cryostat apparatus, the measureable heat gain is from 0.2 to 20 watts. The steady-state measurement of k-value is made when all temperatures and the boiloff rate are stable.

Fesmire, J. E.↗
NASA NTRS2010

Development of a Compact Eleven Feed Cryostat for the Patriot 12-m Antenna System

The Eleven antenna has constant beam width, constant phase center location, and low spillover over a decade bandwidth. Therefore, it can feed a reflector for high aperture efficiency (also called feed efficiency). It is equally important that the feed efficiency and its subefficiencies not be degraded significantly by installing the feed in a cryostat. The MIT Haystack Observatory, with guidance from Onsala Space Observatory and Chalmers University, has been working to integrate the Eleven antenna into a compact cryostat suitable for the Patriot 12-m antenna. Since the analysis of the feed efficiencies in this presentation is purely computational, we first demonstrate the validity of the computed results by comparing them to measurements. Subsequently, we analyze the dependence of the cryostat size on the feed efficiencies, and, lastly, the Patriot 12-m subreflector is incorporated into the computational model to assess the overall broadband efficiency of the antenna system.

Beaudoin, Christopher↗
NASA NTRS2013

Recirculating 1-K-Pot for Pulse-Tube Cryostats

A paper describes a 1-K-pot that works with a commercial pulse tube cooler for astrophysics instrumentation testbeds that require temperatures <1.7 K. Pumped liquid helium-4 cryostats were commonly used to achieve this temperature. However, liquid helium-4 cryostats are being replaced with cryostats using pulse tube coolers. The closed-cycle 1K-pot system for the pulse tube cooler requires a heat exchanger on the pulse tube, a flow restriction, pump-out line, and pump system that recirculates helium-4. The heat exchanger precools and liquefies helium- 4 gas at the 2.5 to 3.5 K pulse tube cold head. This closed-cycle 1-K-pot system was designed to work with commercially available laboratory pulse tube coolers. It was built using common laboratory equipment such as stainless steel tubing and a mechanical pump. The system is self-contained and requires only common wall power to operate. The lift of 15 mW at 1.1 K and base temperature of 0.97 K are provided continuously. The system can be scaled to higher heat lifts of .30 to 50 mW if desired. Ground-based telescopes could use this innovation to improve the efficiency of existing cryo

Paine, Christopher T.↗
DOE OSTI2024

Integration of computer vision system to track the alignment SRF cavities into the test cryostat for PIP-II at Fermilab

PIP-II cryomodules use a computer vision system (H-BCAMs system) to monitor the alignment of SRF cavities and focusing lenses during assembly, testing, and operation. This contribution details the integration of the H-BCAMs into the Spoke Test Cryostat (STC) at Fermilab, which is utilized for cold testing SRF cavities prior to their integration into the string assembly. Thermal and structural finite element analyses were employed to estimate the cavities’ deformations, to be validated during cold testing in the STC using H-BCAMs. Notably, this marks the first instance of H-BCAMs integration into a cryostat and operation within a cryogenic environment.

43 PARTICLE ACCELERATORS↗
DOE OSTI2025

Fabrication of the HFVMTF Double-Bath Cryostat

The High Field Vertical Magnet Test Facility (HFVMTF) at Fermilab is designed to test superconducting magnets up to 20 tons and 1.3 meters in diameter. Central to the facility is a double-bath superfluid helium cryostat reaching 1.8 K at 1.2 bar. Integrated with a 15 T superconducting dipole from LBNL, HFVMTF supports HTS cable testing for fusion applications. This paper presents the design and fabrication of the cryostat, with a focus on two complex components: the 2 K heat exchanger and the lambda plate. The heat exchanger thermally links sub-atmospheric and pressurized helium baths. The 1.4-meter lambda plate provides thermal isolation and structural support for over 20 tons under 1.3 bar pressure differential. Finite Element Analysis validated the vessel’s integrity under maximum load conditions.

Bruce, Romain [Fermilab] (ORCID:0000000234200612)↗
NASA NTRS1970

The low-cost cryostat

Inexpensive method of fabricating cryostats uses polyurethane, super insulation, fiber glass, and cardboard/plywood. Cryostat weighs 1/10 of Dewar, occupies about same volume, is easy to handle, requires no metal parts, and can be formed into virtually any configuration.

Bronson, J. C.↗