Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “critical metals”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Materials for the Photoluminescence-Based Detection of Economically Critical Metals

Critical metals, such as rare earth elements (REEs), cobalt, lithium, aluminum, nickel, and others, are essential to advanced technologies and renewable energy in particular. Widespread global adoption of renewable energy technologies has spurred dramatic demand increases for these metals; however, the global supply of these metals is highly monopolistic and conventional mining poses economic and environmental challenges. As a result, there is increasing interest in domestic production from alternative resources such as coal and its utilization byproducts. Slow and expensive characterization costs remain a significant barrier for domestic production. Here, luminescent sensing materials and platforms are presented that provide an alternative to the current state-of-the-art characterization methods; highly sensitive and selective sensing materials for cobalt, aluminum, and rare earth elements are presented, as well as compact, inexpensive platforms capable of analyzing signal from these materials for rapid characterization of critical metal content.

Crawford, Scott↗
DOE OSTI2024

Materials for the Photoluminescence-Based Detection of Economically Critical Metals

Critical metals, such as rare earth elements (REEs), cobalt, lithium, aluminum, nickel, and others, are essential to advanced technologies and renewable energy in particular. Widespread global adoption of renewable energy technologies has spurred dramatic demand increases for these metals; however, the global supply of these metals is highly monopolistic and conventional mining poses economic and environmental challenges. As a result, there is increasing interest in domestic production from alternative resources such as coal and its utilization byproducts. Slow and expensive characterization costs remain a significant barrier for domestic production. Here, luminescent sensing materials and platforms are presented that provide an alternative to the current state-of-the-art characterization methods; highly sensitive and selective sensing materials for cobalt, aluminum, and rare earth elements are presented, as well as compact, inexpensive platforms capable of analyzing signal from these materials for rapid characterization of critical metal content.

Crawford, Scott↗
DOE OSTI2026

Strategies for using membrane-based separations to extract critical metals from waste streams

Critical metals are currently extracted by mining followed by their purification. These processes are costly and not environmentally very desirable. In this perspective paper we discuss the potential of extracting these critical metals from a range waste-streams available in abundance globally. These waste streams include brine from desalination plants, effluents from oil drilling and hydraulic fracturing, as well as discharges from various industrial processes such as metal finishing, electroplating, mining, and chemical manufacturing. We show that with a range of new separation processes being developed their separation is showing potential of being both technologically and economically feasible. We also show how high performance computing can be combined with computational models to screen and accelerate the development of new technologies for extracting critical metals from waste streams.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Sequential Recovery of Critical Metals from Leached Liquor of Processed Spent Lithium-Ion Batteries

The processing and extraction of critical metals from black mass is important to battery recycling. Separation and recovery of critical metals (Co, Ni, Li, and Mn) from other metal impurities must yield purified metal salts, while avoiding substantial losses of critical metals. Solvent extraction in batch experiments were conducted using mixed metal sulphates obtained from the leach liquor obtained from spent and shredded lithium-ion batteries. Selective extraction of Mn 2+ , Fe 3+ , Al 3+ and Cu 2+ from simulated and real leached mixed metals solution was carried out using di-2-ethylhexylphophoric acid (D2EPHA) and Cyanex-272 at varying pH. Further experiments with the preferred extractant (D2EPHA) were performed under different conditions: changing the concentration of extractant, organic to aqueous ratio, and varying the diluents. At optimum conditions (40% v/v D2EPHA in kerosene, pH 2.5, O:A = 1:1, 25 °C, and 20 min), 85% Mn 2+ , 98% Al 3+ , 100% Fe 3+ , and 43% Cu 2+ were extracted with losses of only trace amounts (<5.0%) of Co 2+ , Ni 2+ , and Li + . The order of extraction efficiency for the diluents was found to be kerosene > Exxal-10 >>> dichloromethane (CH 2 Cl 2 ) > toluene. Four stages of stripping of metals loaded on D2EPHA were performed as co-extracted metal impurities were selectively stripped, and a purified MnSO 4 solution was produced. Spent extractant was regenerated after Fe 3+ and Al 3+ were completely stripped using 1.0 M oxalic acid (C 2 H 2 O 4 ).

25 ENERGY STORAGE↗
DOE OSTI2023

Characterization and Recovery of Critical Metals from Municipal Solid Waste Incineration Ashes

The dependence on international supplies and lack of diverse supplies of critical materials (such as rare earth elements, REEs) have prompted the US to explore new sources and develop environmentally friendly technologies for critical metal extraction, processing, and manufacturing. Secondary wastes have been explored for the recovery of REEs. Municipal solid waste (MSW) is a large solid waste stream and may constitute the largest resource for REEs and other critical metals; yet its incineration ashes (MSWI ashes) have received limited attention in terms of critical metal recovery. On the other hand, management of MSWI ashes also presents significant challenges both operationally and financially, such as landfill costs, volume reduction, and contaminant immobilization. To address the challenges associated with the management of and resource recovery from MSWI ashes, this project developed a closed-loop, integrated, scalable, and environmentally friendly waste management and resource recovery system. This system is characterized with maximum recovery of REEs, production of additional salable products, minimal production of secondary waste, and high immobilization of heavy metal contaminants.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2024

Portable Luminescent Sensor Technologies for Economically Critical Metals

Presentation on the development of sensing materials and compact platforms for the photoluminescence-based detection of economically critical metals, including rare earth elements, cobalt, and aluminum. The important of detecting metals that interfere with critical metal processing, such as iron and aluminum, are also discussed. The presented results represent a significant step forward in reducing the economic and time costs associated with the characterization of metals during prospecting and downstream processing.

Crawford, Scott↗
DOE OSTI2026

Protein engineering for critical metal recovery beyond REEs

Achieving decarbonization and electrification goals will require expanded production of critical minerals (CM), including Li, Co, Cu, rare earths, Ni, and graphite, whose supply chains are geopolitically vulnerable. Problematically, current extraction and separation processes pose severe environmental burdens that impede the development of a diversified domestic supply chain and undercut the environmental benefits of energy technologies [1, 2]. The development of efficient, economical, and environmentally sustainable processing technologies is thus important for meeting the CM demand of the emerging energy technology market. To this end, we have recently developed an all-aqueous protein-based process for rare earth element (REE) extraction and separation. To extend our protein-based approach to critical metals beyond REEs, the goal of this project was to develop a protein discovery and engineering pipeline to generate a panel of proteins that selectively bind target critical metals.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2020

Characterization and recovery of rare earth elements and other critical metals (Co, Cr, Li, Mn, Sr, and V) from the calcination products of a coal refuse sample

Here, the impacts of calcination on the leaching recovery of rare earth elements (REEs) and other critical metals from a Baker seam coal refuse material were investigated. Acid leaching test results showed that leaching recovery of the REEs, especially the light REEs, was increased significantly from around 24% to 80–90% after calcination under 600–750 °C for two hours. By considering the major element leaching kinetics and the mineralogical changes of the dominant minerals caused by calcination, two mechanisms were proposed for the improved leaching performance: (1) decomposition of difficult-to-dissolve REE-bearing minerals into soluble forms; and (2) liberation of REE-bearing minerals encapsulated in clays after calcination due to the dehydration and disintegration of the layered clay structure. Sequential chemical extraction tests showed that a significant fraction (around 75%) of the REEs in the raw material were present in an insoluble form. After calcination under proper temperatures (600–800 °C), the majority of the insoluble light REEs (LREEs) were converted into soluble forms. Changes in the modes of occurrence of the LREEs and phosphorous based on leaching rate and sequential leaching correlated well as a function of the calcination temperature. This finding in addition to SEM-EDX results tends to indicate the potential that the LREEs occur primarily as rare earth phosphates such as monazite in the untreated coal refuse material. The acid leaching and sequential chemical extraction results show that co-extraction of REEs and other critical metals such as Co, Mn, and Li is possible using a calcination-acid leaching procedure.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2024

Portable fiber optic sensor for rare earth elements and other critical metals using photoluminescence methods

Rare earth elements and other metals are vital to a range of technologies that are used in the energy and defense sectors. However, monopolistic market conditions have caused significant concern over the stability of the critical metal supply chain, and this has spurred extensive efforts in many nations to produce these metals domestically, both from conventional sources such as mining and well as from unconventional sources such as coal and its utilization byproducts. Slow and expensive characterization methods pose a significant barrier for both metals prospecting and process monitoring. A promising solution to this challenge is the development of highly sensitive luminescent sensors for metals, which can offer low costs, portability, and sensitivity. Anionic zinc adeninate metal-organic frameworks (BioMOFs) are known to distinguishing and detect part-per-billion levels of terbium, europium, samarium, and dysprosium in water by sensitizing the narrow, element-specific emission bands from these lanthanides. Here, a BioMOF material is immobilized onto a large diameter, solarization-resistant fiber optic tip integrated with a portable, low-cost spectrometer for rare earth element sensing. Immobilizing the sensing material on fiber instead of dispersing the sensing material in solution offers several advantages: it facilitates solvent removal, which enhances luminescent signal from the sensitized lanthanides, and it also allows the BioMOF to be recycled for multiple uses. The sensing system was deployed on a simulated process stream and exhibited qualitative agreement with inductively-coupled plasma mass spectrometry for terbium and europium detection, highlighting the potential for the sensing system to be deployed for real-world applications. By using different sensing materials, the same portable sensor may be deployed to detect other energy relevant metals such as cobalt, providing a cost-effective and sensitive platform for critical metal characterization.

Crawford, Scott↗
DOE OSTI2024

Fractionation of critical metals from authentic acid mine drainage using a multi-bed immobilized amine sorbent setup: A field site study

Here for the first time reported, a flow-through multi-fixed bed immobilized amine/silica sorbent strategy was employed to fractionate purified critical metals from authentic acid mine drainage (AMD). The U.S. Department of Energy’s (DOE) National Energy Technology Laboratory’s (NETL) patent-pending Multi-functional Sorbent Technology (MUST) sorbents were used to recover critical metals from AMD at the Pittsburgh Botanic Garden (Pittsburgh, PA USA). By adjusting the AMD/sorbent ratio, we recovered > 80% of pure adsorbed Mn (by adsorbed metal weight) and >90% pure adsorbed Al at lab-scale. Further optimizing the weight hourly space velocity (WHSV) enhanced the rate of adsorbed Al recovery by over five times, justifying a field site test. After treating >100 L of AMD at the field site, the optimized polyamine/epoxysilane/aminosilane sorbent recovered approximately 0.7 wt% adsorbed Al at > 90% purity. A tangible amount of purified aluminum hydroxide [Al(OH) 3 ] and aluminum sulfate [Al 2 (SO 4 ) 3 ] solids were then recovered after eluting and precipitating the previously adsorbed metals.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2024

Anderson critical metal phase in trivial states protected by average magnetic crystalline symmetry

Transitions between distinct obstructed atomic insulators (OAIs) protected by crystalline symmetries, where electrons form molecular orbitals centering away from the atom positions, must go through an intermediate metallic phase. In this work, we find that the intermediate metals will become a scale-invariant critical metal phase (CMP) under certain types of quenched disorder that respect the magnetic crystalline symmetries on average. We explicitly construct models respecting average C 2z T, m, and C 4z T and show their scale-invariance under chemical potential disorder by the finite-size scaling method. Conventional theories, such as weak anti-localization and topological phase transition, cannot explain the underlying mechanism. A quantitative mapping between lattice and network models shows that the CMP can be understood through a semi-classical percolation problem. Ultimately, we systematically classify all the OAI transitions protected by (magnetic) groups Pm, P2', P4', and P6' with and without spin-orbit coupling, most of which can support CMP.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2024

Electrolysis in Chloride Molten Salts for Sustainable Critical Metals Production and Recovery

Critical materials, such as rare-earth metals, are essential to numerous applications, including clean energy; however, the present industrial practices for producing rare-earth metals involve environmentally damaging and thus unsustainable chemical and electrochemical processes. An alternative moderate-temperature chloride-based molten salt electrolysis process can address these issues, providing energy efficient and sustainable metal production. While it is being developed presently for rare-earth electrowinning, one can easily envision its broader application to rare-earth electrorefining and the electrolytic production of high-volume metals like Fe and Al. Presently, these high-volume metals industries account for nearly 10% of global greenhouse gas emissions. Furthermore, the chloride MSE process presents a huge opportunity for truly achieving sustainability if it is developed further for producing Fe, Al, Ti, Mg, and other commodity metals.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Critical Metallicity of Cool Supergiant Formation. I. Effects on Stellar-mass Loss and Feedback

This paper systematically studies the relation between metallicity and mass loss of massive stars. We perform one-dimensional stellar evolution simulations and build a grid of ~2000 models with initial masses ranging between 11 and 60 M ⊙ and absolute metallicities Z between 0.00001 and 0.02. Steady-state winds, comprising hot main-sequence winds and cool supergiant winds, are the main drivers of the mass loss of massive stars in our models. We calculate the total mass loss over the stellar lifetime for each model. Our results reveal the existence of a critical metallicity Z c at Z ~ 10 –3 , where the mass loss exhibits a dramatic jump. If Z > Z c , massive stars tend to evolve into cool supergiants, and a robust cool wind is operational. In contrast, if Z < Z c , massive stars usually remain as blue supergiants, wherein the cool wind is not activated and the mass loss is generally weak. Moreover, we calculate the wind feedback in a 10 5 M ⊙ star cluster with the Salpeter initial mass function. The kinetic energy released by winds does not exhibit any significant transition at Z c because the wind velocity of a cool supergiant wind is low and contributes little to the kinetic energy. The effects of critical metallicity provide implications for the fates of metal-poor stars in the early universe.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2023

Density of States and Spectral Function of a Superconductor out of a Quantum-Critical Metal

We analyze the validity of a quasiparticle description of a superconducting state above a metallic quantum-critical point (QCP). A normal state at a QCP is a non-Fermi liquid with no coherent quasiparticles. A superconducting order gaps out low-energy excitations, except for a sliver of states for non-s-wave gap symmetry, and at a first glance, restores coherent quasiparticle behavior. We argue that this does not necessarily hold as the fermionic self-energy may remain singular above the gap edge. This singularity gives rise to markedly non-BCS behavior of the density of states and to the appearance of a nondispersing mode at the gap edge in the spectral function. We analyze the set of quantum-critical models with an effective dynamical four-fermion interaction V(Ω) ∝ 1/Ω γ , where Ω is a frequency of a boson, which mediates the interaction. We show that coherent quasiparticle behavior in a superconducting state holds for γ < 1/2, but breaks down for larger γ. Here, we discuss signatures of quasiparticle breakdown and compare our results with the photoemission data for Bi2201 and Bi2212.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2021

Nanoscale heterogeneity induced by nonmagnetic Zn dopants in the quantum critical metal CeCoIn 5 : 115 In NQR/NMR and 59 Co NMR study

We report antiferromagnetism in a prototypical quantum critical metal CeCoIn 5 is known to be induced by slight substitutions of nonmagnetic Zn atoms for In. In nominally 7% Zn-substituted CeCoIn 5 , an antiferromagnetic (AFM) state coexists with heavy fermion superconductivity. Heterogeneity of the electronic states is investigated in Zn-doped CeCoIn 5 by means of nuclear quadrupole and magnetic resonances (NQR and NMR). Site-dependent NQR relaxation rates 1/T 1 indicate that the AFM state is locally nucleated around Zn substituents in the matrix of a heavy fermion state, and percolates through the bulk at the AFM transition temperature T N . At lower temperatures, an anisotropic superconducting (SC) gap below the SC transition temperature Tc, and the SC state permeates through the AFM regions via a SC proximity effect. Applying an external magnetic field induces a spin-flop transition near 5T, reducing the volume of the AFM regions. Consequently, a short-ranged inhomogeneous AFM state survives and coexists with a paramagnetic Fermi liquid state at high fields.

36 MATERIALS SCIENCE↗