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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

An Open, Cloud-Based Platform for Whole-Building Fault Detection and Diagnostics

Small commercial buildings in the U.S. waste an estimated 300 Trillion BTU (approximately $6 billion in energy costs) annually due to faults, but lack cost-effective automated fault detection and diagnosis (AFDD) tools. NREL and GE Global Research are partnering to develop hybrid AFDD algorithms tailored to the unique needs of small commercial buildings (</=10,000 sq. ft.). The approach combines physics-based energy modeling tools with state-of-the-art machine learning algorithms to enable diagnostics using modeled input data. NREL, in partnership with Purdue University, has adapted DOE's physics-based modeling software EnergyPlus and OpenStudio to simulate common building faults. Cloud-based implementations of these physics-based models were used to generate data for multiple climate zones. The data were then used to train machine learning algorithms, such as those available in GE's Predix platform, to detect and diagnose building faults. Key features of the system including the automated, cloud-implementation of EnergyPlus, genetic algorithms for automated model feature selection, multiclass detection and diagnosis models, and anomaly detection algorithms will be presented.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2021

Evaluate the impact of sensor accuracy on model performance in data-driven building fault detection and diagnostics using Monte Carlo simulation

The performance of data-driven fault detection and diagnostics (FDD) is heavily dependent on sensors. However, sensor inaccuracy and sensor faults are pervasive in building operation: inaccurate and missing sensor readings deteriorate FDD performance; sensor inaccuracy will also affect the selection of sensor for data-driven FDD in the model training process, which is another key factor of data-driven FDD performance. Sensor accuracy and sensor selection individually are well-studied research topics in this field, but the impact of sensor accuracy on sensor selection and its further impact on FDD performance has not been evaluated and quantified. In this paper, we developed a novel analysis methodology that comprehensively evaluates sensor fault on sensor selection and FDD accuracy. Monte Carlo simulation is applied to deal with multiple stochastic sensor inaccuracy and provide probabilistic analysis results of the impact of sensor inaccuracy on sensor selection and FDD accuracy. This methodology focuses on the net impact of fault states across a full sensor set. The developed methodology can be used for the early-stage sensor design and operation-stage sensor maintenance. Furthermore, a case study is conducted to demonstrate the analysis methodology using a commercial building model crated to Flexible Research Platform located at Oak Ridge National Laboratory, USA.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2019

Representing Small Commercial Building Faults in EnergyPlus, Part I: Model Development

Small commercial buildings (those with less than approximately 1000 m2 of total floor area) often do not have access to cost-effective automated fault detection and diagnosis (AFDD) tools for maintaining efficient building operations. AFDD tools based on machine-learning algorithms hold promise for lowering cost barriers for AFDD in small commercial buildings; however, such algorithms require access to high-quality training data that is often difficult to obtain. To fill the gap in this research area, this study covers the development (Part I) and validation (Part II) of fault models that can be used with the building energy modeling software EnergyPlus® and OpenStudio® to generate a cost-effective training data set for developing AFDD algorithms. Part I (this paper) presents a library of fault models, including detailed descriptions of each fault model structure and their implementation with EnergyPlus. This paper also discusses a case study of training data set generation, representing an actual building.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2020

Building fault detection data to aid diagnostic algorithm creation and performance testing

It is estimated that approximately 4-5% of national energy consumption can be saved through corrections to existing commercial building controls infrastructure and resulting improvements to efficiency. Correspondingly, automated fault detection and diagnostics (FDD) algorithms are designed to identify the presence of operational faults and their root causes. A diversity of techniques is used for FDD spanning physical models, black box, and rule-based approaches. A persistent challenge has been the lack of common datasets and test methods to benchmark their performance accuracy. This article presents a first of its kind public dataset with ground-truth data on the presence and absence of building faults. This dataset spans a range of seasons and operational conditions and encompasses multiple building system types. It contains information on fault severity, as well as data points reflective of the measurements in building control systems that FDD algorithms typically have access to. The data were created using simulation models as well as experimental test facilities, and will be expanded over time.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2019

Data Sets for Evaluation of Building Fault Detection and Diagnostics Algorithms

This documentation and dataset can be used to test the performance of automated fault detection and diagnostics algorithms for buildings. The dataset was created by LBNL, PNNL, NREL, ORNL and ASHRAE RP-1312 (Drexel University). It includes data for air-handling units and rooftop units simulated with PNNL's large office building model.

AHU↗
DOE OSTI2019

A performance evaluation framework for building fault detection and diagnosis algorithms

Fault detection and diagnosis (FDD) algorithms for building systems and equipment represent one of the most active areas of research and commercial product development in the buildings industry. However, far more effort has gone into developing these algorithms than into assessing their performance. As a result, considerable uncertainties remain regarding the accuracy and effectiveness of both research-grade FDD algorithms and commercial products - a state of affairs that has hindered the broad adoption of FDD tools. This article presents a general, systematic framework for evaluating the performance of FDD algorithms. The article focuses on understanding the possible answers to two key questions: in the context of FDD algorithm evaluation, what defines a fault and what defines an evaluation input sample? The answers to these questions, together with appropriate performance metrics, may be used to fully specify evaluation procedures for FDD algorithms.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2019

Metrics and Methods to Assess Building Fault Detection and Diagnosis Tools

This paper presents the research methodology and findings related to fault definition, input samples, and evaluation metrics. We discuss these findings in light of key considerations for FDD algorithm performance testing, and conclude with recommendations and suggested areas of future work.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2019

Representing Small Commercial Building Faults in EnergyPlus, Part II: Model Validation

Automated fault detection and diagnosis (AFDD) tools based on machine-learning algorithms hold promise for lowering cost barriers for AFDD in small commercial buildings; however, access to high-quality training data for such algorithms is often difficult to obtain. To fill the gap in this research area, this study covers the development (Part I) and validation (Part II) of fault models that can be used with the building energy modeling software EnergyPlus® and OpenStudio® to generate a cost-effective training data set for developing AFDD algorithms. Part II (this paper) first presents a methodology of validating fault models with OpenStudio and then presents validation results, which are compared against measurements from a reference building. We discuss the results of our experiments with eight different faults in the reference building (a total of 39 different baseline and faulted scenarios), including our methodology for using fault models along with the reference building model to simulate the same faulted scenarios. Then, we present validation of the fault models by comparing results of simulations and experiments either quantitatively or qualitatively.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2019

Detecting and Diagnosing Incipient Building Faults Using Uncertainty Information from Deep Neural Networks

Early detection of incipient faults is of significant importance to reducing maintenance costs, saving energy, and enhancing occupant comfort in buildings. Popular supervised learning models such as deep neural networks are considered promising due to their ability to directly learn from labeled fault data; however, it is known that the performance of supervised learning approaches highly relies on the availability and quality of labeled training data. In Fault Detection and Diagnosis (FDD) applications, the lack of labeled incipient fault data has posed a major challenge to applying these supervised learning techniques to commercial buildings. To address this concern, this paper proposes using Monte Carlo dropout (MC-dropout) to enhance the supervised learning pipeline, so that the resulting neural network is able to detect and diagnose unseen incipient fault examples. We also examine the proposed MC-dropout method on the RP-1043 dataset to demonstrate its effectiveness in indicating the most likely incipient fault types.

42 ENGINEERING↗
DOE OSTI2019

Building fault detection and diagnostics: Achieved savings, and methods to evaluate algorithm performance

Fault detection and diagnosis (FDD) represents one of the most active areas of research and commercial product development in the buildings industry. This paper addresses two questions concerning FDD implementation and advancement 1) What are today's users of FDD saving and spending on the technology? 2) What methods and datasets can be used to evaluate and benchmark FDD algorithm performance? Relevant to the first question, 26 organizations that use FDD across a total 550 buildings and 97 M sf achieved median savings of 8%. Twenty-seven FDD users reported that the median base cost for FDD software, annual recurring software cost, and annual labor cost were $8, $2.7 and $8 per monitoring point, with a median implementation size of approximately 1300 points. To address the second question, this paper describes a systematic methodology for evaluating the performance of FDD algorithms, curates an initial test dataset of air handling unit (AHU) system faults, and completes a trial to demonstrate the evaluation process on three sample FDD algorithms. The work provided a first step toward a standard evaluation of different FDD technologies. Finally, it showed the test methodology is indeed scalable and repeatable, provided an understanding of the types of insights that can be gained from algorithm performance testing, and highlighted the priorities for further expanding the test dataset.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2024

Performance assessment of near-fault buildings subjected to physics-based simulated earthquake ground motions with fling step

The effects of the co-seismic static offset (known as fling step) and associated velocity pulses on civil structures have been difficult to study because the static offset is typically removed during the processing of earthquake ground motion records. Simulated ground motions contain fling features and require no processing; therefore, they create new opportunities for representing fling features in seismic hazard analysis and assessing their influence on the seismic demands on near-fault structures. We use physics-based fault rupture simulations to study the characteristics of ground motions with fling step and the sensitivity of the near-fault structural demands to strong fling features. We uncover that simulated ground motions with a large fling step tend to have higher spectral intensity than those without a fling step at the same rupture distance, especially at periods longer than 2 s. As a result, the structural demands on flexible buildings tend to be the most sensitive to the fling features. Statistical analysis suggests that the ground motion spectral shape (represented by spectral accelerations at multiple periods) is—in most cases—a sufficient predictor of the structural demands on near-fault low-rise and mid-rise buildings at locations that are susceptible to strong fling effects. Finally, ground motion record selection experiments reveal that representing the spectral shape features at periods that are most relevant to a given structure may be an effective strategy to reduce the bias in the estimated demands on near-fault long-period structures when the available database of records is considered deficient in fling features.

Fling step↗
DOE OSTI2022

A cosine-based correlation information entropy approach for building automatic fault detection baseline construction

Building automatic fault detection and diagnosis (AFDD) technologies have shown great potential for energy savings. To enable AFDD, a baseline depicting the normal operation mode is needed to detect whether the building operation deviates from normality. Existing research using physics-based knowledge and models for AFDD has mainly taken a trial-and-error approach to determine if a given baseline is sufficient via empirical experiments. A mechanism to support decisions such as how many samples and what samples should be included in the baseline is currently lacking. In this study, a data-driven method for AFDD baseline construction based on information entropy is developed. The entropy is derived based on cosine similarity among typical building automation system measurements in conjunction with outdoor weather information. The performance of the proposed method is evaluated using real building data. Evaluation results indicate that the fault detection strategy adopting the proposed method has similar or better accuracy in detecting faults compared to the same fault detection strategy using the baseline construction method from the literature. Additionally, the use of entropy enables the proposed method to automatically construct and assess the baseline consisting of information-rich samples.

42 ENGINEERING↗
DOE OSTI2020

A systematic feature extraction and selection framework for data-driven whole-building automated fault detection and diagnostics in commercial buildings

In data-driven automated fault detection and diagnostics (AFDD) modeling for building energy systems, feature engineering is a critical process of extracting information from high-dimensional and noisy sensor measurement and turning it into informative and representative inputs or features for data-driven modeling. However, few studies specifically discuss the feature engineering, especially the interactions between feature extraction and feature selection in whole-building AFDD. We developed a systematic feature extraction and selection framework for whole-building AFDD. In this framework, features are aggressively extracted from raw sensor data using statistical feature extraction techniques with various window sizes and statistics. With many features extracted, a hybrid feature selection algorithm that combines the filter and wrapper method then selects the best feature set. The framework considers diversity in the duration of fault behavior among fault types in whole-building AFDD, thus achieving high model generalization. We implemented our developed framework in a virtual testbed calibrated with measured data from Oak Ridge National Laboratory's Flexible Research Platform designed to mimic the operation of a typical small commercial building. The AFDD model is trained by the simulation data generated from the virtual testbed. The results show that (1) the developed framework improves the generalization of the AFDD model by 10.7% compared with literature-reported feature extraction and selection methods and (2) features with diverse window sizes and statistics are selected, providing insight into physical systems beyond the current understanding of buildings and faults and improving the detection and diagnostics of multiple fault types.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2025

Datasets of Faults in Variable Air Volume Terminal Units in a Multi-Zone Commercial Building

Faults in HVAC systems can decrease system efficiency and equipment lifespan, leading to 5%–30% of energy consumption being wasted in commercial buildings. We identified two common faults in HVAC variable air volume systems: a stuck damper fault in the variable air volume terminal unit and a discharge airflow sensor fault. We conducted three sets of damper stuck tests and two sets of airflow sensor tests, each including a fault-free scenario and scenarios with varying levels of faults, over one day. The faults were implemented in Oak Ridge National Laboratory’s two-story Flexible Research Platform building to generate a high-quality, well-controlled dataset covering fault-induced and fault-free scenarios. The test building, fault test scenarios, and data validation are described here. The open-source dataset includes 1 min intervals of weather and building data on the presence and absence of building faults. This dataset can be used to analyze the effects of HVAC system faults on system operation and indoor building conditions, and to develop or evaluate a fault detection and diagnosis algorithm.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2023

A dataset of cyber-induced mechanical faults on buildings with network and buildings data

We have collected data of cyber-induced mechanical faults on buildings using a simulation platform. A DOE reference building model was used for running the simulation under a Rogue device attack and collected the network data as well as the physical buildings data to better understand the impacts of cyber attacks on the building and help identify the source of the mechanical fault with the network data. Alfalfa is the tool used for simulating the DOE reference buildings and acts as an interface to the model for querying the status and providing input externally. The Building Automation System (BAS) is the centralized controller providing control commands to other BACnet devices on the network based on the building status received from Alfalfa. The BACnet devices like damper will listen for the control commands from BAS on the BACnet network and implement it. The attacker is the malicious actor on the network creating disruptions by placing cyber-attacks.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2022

Sensor cost-effectiveness analysis for data-driven fault detection and diagnostics in commercial buildings

Data-driven building fault detection and diagnostics (FDD) is heavily dependent on sensors. However, common sensors from Building Automation Systems are not optimized to maximize accuracy in FDD. Installing additional sensors that provide more detailed building system information is key to maximizing the performance of FDD solutions. Here in this paper, we present a sensor cost analysis workflow to quantify the economic implications of installing new sensors for FDD using the concept of sensor threshold marginal cost (STMC). STMC does not represent actual sensor cost. Rather, it represents a target cost based on the economic benefit that would be realized through improved FDD performance and one or more specified economic criteria. We calculate STMCs for multiple possible fault types and use fault prevalence information to aggregate STMCs into a single dollar value to determine the cost-effectiveness of a potential sensor investment. We conducted a case study using Oak Ridge National Laboratory's Flexible Research Platform (FRP) test facility as a reference. The case study demonstrates the feasibility of the analysis and highlights the key cost considerations in sensor selection for FDD. The results also indicate that identifying and installing the few key sensor(s) is critical to cost-effectively improve FDD performance.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2019

An Innovative Fault Impact Analysis Framework for Enhancing Building Operations

The main goal of this paper is to rank building faults based on their impacts on the building energy penalty and occupant thermal comfort penalty considering multiple faults and fault occurrence rates. A fault impact analysis framework is created by incorporating the fault model library with the whole building energy performance simulation (e.g., EnergyPlus used in this study). The fault occurrence rate is introduced as a 'meta' parameter in the simulation. This framework involves three essential aspects of conducting a fault impact analysis: fault constructing, fault simulation, and fault impact analysis. A parametric sensitivity analysis was used to determine and rank the criticality of the faults considering the fault concurrence frequency, by using the deep-learning based response surface model (i.e., the multi-layer perceptron regression). The proposed fault analysis framework with ranking was tested and demonstrated for the DOE's prototype medium-sized office in four different climate zones (i.e., Atlanta, Chicago, Miami, and San Francisco) with 12,000 EnergyPlus fault simulations. A total of 129 fault modes from 41 groups of fault models were simulated for the medium-sized office case. The results demonstrate the proposed framework is robust and scalable for the fault impact analysis. The top critical fault for the medium-sized office is the fault of HVAC-Left-ON for the packaged rooftop unit, regarding the site energy, source energy, and HVAC energy. Excluding the fault of HVAC-Left-ON, the top critical faults vary significantly among the four climate zones.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2022

What We Learned From Analyzing 18 Million Rows of Commercial Buildings’ HVAC Fault Data

To achieve ambitious decarbonization goals it is critical that buildings operate to their full potential. Commercial HVAC systems, however, experience a wide range of operational faults, adversely affecting energy consumption, occupant comfort, and maintenance costs. Analytical tools such as fault detection & diagnostics (FDD) software identify and help diagnose these types of sensing, mechanical, or control-related faults. While significant energy savings has been documented for FDD, along with limited-scale studies on technical capabilities, there is a lack of empirical data on faults being reported by FDD tools. With FDD deployment accelerating significantly over the past decade there is an opportunity to gather and analyze data on commercial HVAC operational problems at an unprecedented scale. Such data could address many questions such as: [a] What faults are most commonly reported?; and [b] How does fault reporting vary by time of year and other possible drivers? A recent study into FDD fault reporting amassed the largest U.S. dataset of commercial HVAC air-side fault records, drawn from multi-year monitoring across over 60,000 pieces of HVAC equipment. The results of this study provide granular data on fault reporting for over 90 unique fault types. In this paper we provide an overview of the research process and highlight key findings and lessons learned. This study presents an extraordinary level of detail on FDD fault reporting characteristics across many climate zones and building types. Armed with these new insights, commercial building industry stakeholders can make better informed decisions when designing, configuring, and operating commercial HVAC systems.

Crowe, Eliot↗