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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2018

Automated Fiber Placement Defects: Automated Inspection and Characterization

Automated Fiber Placement (AFP) is an additive composite manufacturing technique, and a pressing challenge facing this technology is defect detection and repair. Manual defect inspection is time consuming, which led to the motivation to develop a rapid automatic method of inspection. This paper suggests a new automated inspection system based on convolutional neural networks and image segmentation tasks. This creates a pixel by pixel classification of the defects of the whole part scan. This process will allow for greater defect information extraction and faster processing times over previous systems, motivating rapid part inspection and analysis. Fine shape, height, and boundary detail can be generated through our system as opposed to a more coarse resolution demonstrated in other techniques. These scans are analyzed for defects, and then each defect is stored for export, or correlated to machine parameters or part design. The network is further improved through novel optimization techniques. New training instances can also be created with every new part scan by including the machine operator as a post inspection check on the accuracy of the system. Having a continuously adapting inspection system will increase accuracy for automated inspections, cutting down on false readings.

Sacco, Christopher↗
NASA NTRS1993

Automated Inspection for Remote Telerobotic Operations

This paper reports on automated inspection techniques being researched and developed for surface inspection of remote space platforms. The unique problems of performing visual telerobotic inspection in space are identified, An image differencing method to detect changes to surfaces over a period of time is presented together with a scale-space technique for flaw identification. Examples from a laboratory mockup of space platform modules are presented to illustrate the results.

inspection↗
NASA NTRS2001

Automated Inspection of the RSRM Case O-Ring Seal Surface

An automated inspection system has been developed to inspect the o-ring sealing surfaces on the Space Shuttle reusable solid rocket motor (RSRM) case segment joints. A laser digitizing system is used to create a three dimensional map of the o-ring sealing surfaces. This data is analyzed for any irregularities, which are noted for further inspection and disposition. This paper describes both the hardware and the software used to gather data as well as the methods developed to analyze the data. The RSRM is assembled from four casting segments. Each of the field joints between these segments is sealed with three o-rings. These o-rings are critical for the proper operation of the motor. After launch the booster segments are recovered and reused. As part of the refurbishment process the o-ring sealing surfaces are inspected for any irregularities. The system developed uses a combination of commercial and customized hardware and software. The system uses two computer systems in a real time environment to control a laser, an XYZ precision table, and case rotation and position information. The system is capable of inspecting both the tang end and the clevis end of the RSRM field joint. The o-ring grooves and flat sealing surfaces are inspected.

ODell, Keith P.↗
NASA NTRS1993

Automated inspection of solder joints for surface mount technology

Researchers at NASA/GSFC evaluated various automated inspection systems (AIS) technologies using test boards with known defects in surface mount solder joints. These boards were complex and included almost every type of surface mount device typical of critical assemblies used for space flight applications: X-ray radiography; X-ray laminography; Ultrasonic Imaging; Optical Imaging; Laser Imaging; and Infrared Inspection. Vendors, representative of the different technologies, inspected the test boards with their particular machine. The results of the evaluation showed limitations of AIS. Furthermore, none of the AIS technologies evaluated proved to meet all of the inspection criteria for use in high-reliability applications. It was found that certain inspection systems could supplement but not replace manual inspection for low-volume, high-reliability, surface mount solder joints.

Savage, Robert M.↗
NASA NTRS1995

Automated Inspection And Precise Grinding Of Gears

Method of precise grinding of spiral bevel gears involves automated inspection of gear-tooth surfaces followed by adjustments of machine-tool settings to minimize differences between actual and nominal surfaces. Similar to method described in "Computerized Inspection of Gear-Tooth Surfaces" (LEW-15736). Yields gears of higher quality, with significant reduction in manufacturing and inspection time.

Frint, Harold↗
NASA NTRS1994

Automated inspection of turbine blades: Challenges and opportunities

Current inspection methods for complex shapes and contours exemplified by aircraft engine turbine blades are expensive, time-consuming and labor intensive. The logistics support of new manufacturing paradigms such as integrated product-process development (IPPD) for current and future engine technology development necessitates high speed, automated inspection of forged and cast jet engine blades, combined with a capability of retaining and retrieving metrology data for process improvements upstream (designer-level) and downstream (end-user facilities) at commercial and military installations. The paper presents the opportunities emerging from a feasibility study conducted using 3-D holographic laser radar in blade inspection. Requisite developments in computing technologies for systems integration of blade inspection in production are also discussed.

Mehta, Manish↗
NASA NTRS1979

Automated inspection of wire-frame assemblies

System improves accuracy of measurement between spaces of wire mesh and other wire frame assemblies while significantly reducing inspection time. Device operates automatically producing printout of measured spacings through use of optical scanner.

Etzel, J. G.↗
NASA NTRS1987

Automated inspection and precision grinding of spiral bevel gears

The results are presented of a four phase MM&T program to define, develop, and evaluate an improved inspection system for spiral bevel gears. The improved method utilizes a multi-axis coordinate measuring machine which maps the working flank of the tooth and compares it to nominal reference values stored in the machine's computer. A unique feature of the system is that corrective grinding machine settings can be automatically calculated and printed out when necessary to correct an errant tooth profile. This new method eliminates most of the subjective decision making involved in the present method, which compares contact patterns obtained when the gear set is run under light load in a rolling test machine. It produces a higher quality gear with significant inspection time and cost savings.

Frint, Harold↗
NASA NTRS1966

Ultrasonic quality inspection of bonded honeycomb assemblies is automated

Inspection system for bonded honeycomb assemblies is accurate, fast, and automated. The ultrasonic system consists of inner and outer transducer positioning assemblies with suitable motor controls, a centerless turntable assembly, water squirter assemblies, and an inspection program completely encoded on tape suitable for use on a high speed computer.

Kammerer, C. C.↗
NASA NTRS1996

Automated Telerobotic Inspection Of Surfaces

Method of automated telerobotic inspection of surfaces undergoing development. Apparatus implementing method includes video camera that scans over surfaces to be inspected, in manner of mine detector. Images of surfaces compared with reference images to detect flaws. Developed for inspecting external structures of Space Station Freedom for damage from micrometeorites and debris from prior artificial satellites. On Earth, applied to inspection for damage, missing parts, contamination, and/or corrosion on interior surfaces of pipes or exterior surfaces of bridges, towers, aircraft, and ships.

Balaram, J.↗
NASA NTRS1995

Automated Verification Of Small Parts In Turbine Wheels

Automated visual-inspection system determines whether turbine wheel assembled in correct positions. Includes two subsystems; part manipulator and control-and-analysis subsystem. Video camera having fixed focal length held stationary while part manipulator rotates turbine wheel to discrete angles so camera views specified positions on wheel. Control-and-analysis subsystem controls rotary table, processes image data acquired by camera, and makes record of inspection. Automated inspection of turbine wheel containing many small parts eliminates tedium and occasional error in repetitive visual and manual inspection by human technicians, enabling technicians to concentrate on nonroutine inspection problems.

Gutow, David A.↗
NASA NTRS1993

An operator interface design for a telerobotic inspection system

The operator interface has recently emerged as an important element for efficient and safe interactions between human operators and telerobotics. Advances in graphical user interface and graphics technologies enable us to produce very efficient operator interface designs. This paper describes an efficient graphical operator interface design newly developed for remote surface inspection at NASA-JPL. The interface, designed so that remote surface inspection can be performed by a single operator with an integrated robot control and image inspection capability, supports three inspection strategies of teleoperated human visual inspection, human visual inspection with automated scanning, and machine-vision-based automated inspection.

Kim, Won S.↗
NASA NTRS1993

A Graphical Operator Interface for a Telerobotic Inspection System

Operator interface has recently emerged as an important element for efficient and safe operatorinteractions with the telerobotic system. Recent advances in graphical user interface (GUI) andgraphics/video merging technologies enable development of more efficient, flexible operatorinterfaces. This paper describes an advanced graphical operator interface newly developed for aremote surface inspection system at Jet Propulsion Laboratory. The interface has been designed sothat remote surface inspection can be performed by a single operator with an integrated robot controland image inspection capability. It supports three inspection strategies of teleoperated human visual inspection, human visual inspection with automated scanning, and machine-vision-based automated inspection.

Kim, W. S.↗
NASA NTRS1976

Ultrasonic Inspection

Automation Industries Inc. has had more than $2 million in contracts to produce innovative equipment for the Apollo program. When Marshall Space Flight Center sought a fast nondestructive way to inspect butt welds in aluminum alloys for spacecraft, the company developed a reliable ultrasonic device using multiple transducers called "delta manipulators" which detect lack of weld penetration not readily seen in radiograph automation. Industry soon adapted the ultrasonic equipment to a unique rail inspection device that saves countless man hours. Device is contained in self propelled railroad cars produced and operated by the company to check old track welds for deterioration.

Source record↗
NASA NTRS1991

Modeling and Control of the Automated Radiator Inspection Device

Many of the operations performed at the Kennedy Space Center (KSC) are dangerous and repetitive tasks which make them ideal candidates for robotic applications. For one specific application, KSC is currently in the process of designing and constructing a robot called the Automated Radiator Inspection Device (ARID), to inspect the radiator panels on the orbiter. The following aspects of the ARID project are discussed: modeling of the ARID; design of control algorithms; and nonlinear based simulation of the ARID. Recommendations to assist KSC personnel in the successful completion of the ARID project are given.

Dawson, Darren↗
NASA NTRS2018

Rapid Tools for an AFP Manufacturing Defects Assessment Framework

This work formulates an automated fiber placement (AFP) defects assessment framework. Such framework assumes AFP manufacturing processes are able to identify manufacturing defects via automated inspection systems and intends to provide rapid analysis tools to create a defect assessment loop. The defect assessment loop defines an automated analysis process during AFP manufacturing to minimize the number of manual repairs on the part, thus accelerating AFP manufacturing of composite structures. This defects assessment loop advantages automated inspection data to evaluate the influence of encountered AFP defects on a ply-by-ply basis. Structural evaluation is based on strength criteria using local-global finite element models. Local models affect the global part model via material property reductions. Schemes to reduce material properties using the local models are the main enablers of this framework’s automated assessment capability. Finally, we discuss the main technical challenges to realize the feasibility of this framework.

Bahamonde Jacome, Luis G.↗
NASA NTRS2016

Advanced in In Situ Inspection of Automated Fiber Placement Systems

Automated Fiber Placement (AFP) systems have been developed to help take advantage of the tailorability of composite structures in aerospace applications. AFP systems allow the repeatable placement of uncured, spool fed, preimpregnated carbon fiber tape (tows) onto substrates in desired thicknesses and orientations. This automated process can incur defects, such as overlapping tow lines, which can severely undermine the structural integrity of the part. Current defect detection and abatement methods are very labor intensive, and still mostly rely on human manual inspection. Proposed is a thermographic in situ inspection technique which monitors tow placement with an on board thermal camera using the preheated substrate as a through transmission heat source. An investigation of the concept is conducted, and preliminary laboratory results are presented. Also included will be a brief overview of other emerging technologies that tackle the same issue. Keywords: Automated Fiber Placement, Manufacturing defects, Thermography

Juarez, Peter D.↗