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NASA NTRS1985

Electron emission and acoustic emission from the fracture of graphite/epoxy composites

In past studies it has been shown that the fracture of materials leads to the emission of a variety of species, including electrons, ions, neutral molecules, and photons, all encompassed by the term 'fractoemission' (FE). In this paper, electron emission (EE) from the fracture of single graphite fibers and neat epoxy resin is examined. Measurements of EE are also combined with the detection of acoustic emission (AE) during the testing of graphite-epoxy composite specimens with various fiber orientation. The characteristics of these signals are related to known failure mechanisms in fiber-reinforced plastics. This study suggests that by comparing data from AE and FE measurements, one can detect and distinguish the onset of internal and external failure in composites. EE measurements are also shown to be sensitive to the locus of fracture in a composite material.

Dickinson, J. T.↗

NASA NTRS1983

Introduction to acoustic emission

Typical acoustic emission signal characteristics are described and techniques which localize the signal source by processing the acoustic delay data from multiple sensors are discussed. The instrumentation, which includes sensors, amplifiers, pulse counters, a minicomputer and output devices is examined. Applications are reviewed.

Possa, G.↗

NASA NTRS1979

Testing of containers made of glass-fiber reinforced plastic with the aid of acoustic emission analysis

Acoustic emission analysis as a quasi-nondestructive test method makes it possible to differentiate clearly, in judging the total behavior of fiber-reinforced plastic composites, between critical failure modes (in the case of unidirectional composites fiber fractures) and non-critical failure modes (delamination processes or matrix fractures). A particular advantage is that, for varying pressure demands on the composites, the emitted acoustic pulses can be analyzed with regard to their amplitude distribution. In addition, definite indications as to how the damages occurred can be obtained from the time curves of the emitted acoustic pulses as well as from the particular frequency spectrum. Distinct analogies can be drawn between the various analytical methods with respect to whether the failure modes can be classified as critical or non-critical.

Wolitz, K.↗

NASA NTRS1988

Acoustic emission frequency discrimination

In acoustic emission nondestructive testing, broadband frequency noise is distinguished from narrow banded acoustic emission signals, since the latter are valid events indicative of structural flaws in the material being examined. This is accomplished by separating out those signals which contain frequency components both within and beyond (either above or below) the range of valid acoustic emission events. Application to acoustic emission monitoring during nondestructive bond verification and proof loading of undensified tiles on the Space Shuttle Orbiter is considered.

Sugg, Frank E.↗

NASA NTRS1986

Improved acoustic emission locations

A technique for locating acoustic emission in brittle rock specimens is described. An array of eight piezoelectric transducers was used to detect acoustic emission and to receive velocity measurement pulses. Axial and transverse velocities were calculated from the transmission data; the use of the velocity data to locate the acoustic emissions is discussed. Waveforms were recorded for about 140 acoustic emissions during the deformation of the Westerly granite specimen and about 100 acoustic emissions were located. The effect of transducer size and incident angle on apparent arrival times is evaluated using a lead zirconium titinate transducer bonded to a small brass rider with a curved surface matched to the brass specimen. The relation between location accuracy in various regions of the specimen and the geometry of the receiver array is studied. It is observed that for incidence angles away from the normal, the velocity appears to be higher than for normal incidences.

Getting, I. C.↗

NASA NTRS1995

Neural Network Burst Pressure Prediction in Graphite/Epoxy Pressure Vessels from Acoustic Emission Amplitude Data

Acoustic emission (AE) data were taken during hydroproof for three sets of ASTM standard 5.75 inch diameter filament wound graphite/epoxy bottles. All three sets of bottles had the same design and were wound from the same graphite fiber; the only difference was in the epoxies used. Two of the epoxies had similar mechanical properties, and because the acoustic properties of materials are a function of their stiffnesses, it was thought that the AE data from the two sets might also be similar; however, this was not the case. Therefore, the three resin types were categorized using dummy variables, which allowed the prediction of burst pressures all three sets of bottles using a single neural network. Three bottles from each set were used to train the network. The resin category, the AE amplitude distribution data taken up to 25 % of the expected burst pressure, and the actual burst pressures were used as inputs. Architecturally, the network consisted of a forty-three neuron input layer (a single categorical variable defining the resin type plus forty-two continuous variables for the AE amplitude frequencies), a fifteen neuron hidden layer for mapping, and a single output neuron for burst pressure prediction. The network trained on all three bottle sets was able to predict burst pressures in the remaining bottles with a worst case error of + 6.59%, slightly greater than the desired goal of + 5%. This larger than desired error was due to poor resolution in the amplitude data for the third bottle set. When the third set of bottles was eliminated from consideration, only four hidden layer neurons were necessary to generate a worst case prediction error of - 3.43%, well within the desired goal.

Hill, Eric v. K.↗

NASA NTRS1978

Signature analysis of acoustic emissions from composites

Acoustic emission data were obtained from a series of tensile tests on specially designed graphite-epoxy unidirectional laminates. The design was such that the specimens would preferentially fail first by fiber breakage and later by matrix splitting. The AE signals for each of these events was analyzed and some typical results are reported. Patterns characteristic of each failure mechanism were noted for both the time signatures and the corresponding frequency spectra.

Henneke, E. G., II↗

NASA NTRS1993

Neural Network Prediction of Aluminum-Lithium Weld Strengths from Acoustic Emission Amplitude Data

Acoustic Emission (AE) flaw growth activity was monitored in aluminum-lithium weld specimens from the onset tensile loading to failure. Data on actual ultimate strengths together with AE data from the beginning of loading up to 25 percent of the expected ultimate strength were used to train a backpropagation neural network to predict ultimate strengths. Architecturally, the fully interconnected network consisted of an input layer for the AE amplitude data, a hidden layer to accommodate failure mechanism mapping, and an output layer for ultimate strength prediction. The trained network was the applied to the prediction of ultimate strengths in the remaining six specimens. The worst case prediction error was found to be +2.6 percent.

Hill, Eric v. K.↗

NASA NTRS1975

Spectrum analysis of acoustic emissions from boron-aluminum composites

Acoustic emissions were monitored from unidirectional tension specimens of boron-aluminum composites. It is shown that a sudden increase in count rate presages final failure. This sudden increase, however, occurs at a variable point relative to final failure load. Spectrum analysis in the range from 1 to 100 kHz was performed on the emissions with the result that no immediately obvious recognition pattern exists to distinguish between types of failure mechanisms. It is suggested that either acoustic emissions cannot be used to distinguish different failure modes in boron-aluminum composites in the frequency range studied or the specimens used had only one failure mode operating with sufficient energy release to be detected. The spectrum analysis did show, however, that the acoustic emissions had frequency components much higher than the frequencies for the fundamental modes of natural vibration of the specimen.

Henneke, E. G., II↗

NASA NTRS1979

An acoustic emission study of plastic deformation in polycrystalline aluminium

Acoustic emission experiments were performed on polycrystalline and single crystal 99.99% aluminum while undergoing tensile deformation. It was found that acoustic emission counts as a function of grain size showed a maximum value at a particular grain size. Furthermore, the slip area associated with this particular grain size corresponded to the threshold level of detectability of single dislocation slip events. The rate of decline in acoustic emission activity as grain size is increased beyond the peak value suggests that grain boundary associated dislocation sources are giving rise to the bulk of the detected acoustic emissions.

Bill, R. C.↗

NASA NTRS2003

System for Multiplexing Acoustic Emission (AE) Instrumentation

An acoustic monitoring device has at least two acoustic sensors with a triggering mechanism and a multiplexing circuit. After the occurrence of a triggering event at a sensor, the multiplexing circuit allows a recording component to record acoustic emissions at adjacent sensors. The acoustic monitoring device is attached to a solid medium to detect the occurrence of damage.

Prosser, William H.↗

NASA NTRS1972

Detection of fiber cracking by acoustic emission.

A theoretical model is presented that relates acoustic emission to fiber cracking which occurs during a rising load tension test on a fiber reinforced composite. The percentage of broken fibers in an Al3Ni fiber reinforced aluminum was measured as a function of tensile strain by optical inspection of the polished surface of strained specimens. This information was used in conjunction with the proposed model to predict the acoustic emission response of the composite material. These predictions were compared with experimental observations, and a good agreement was obtained between the two sets of results. These results indicate that it is possible to relate acoustic emission quantitatively to the micromechanics of the deformation processes occurring within fiber reinforced composites, thereby demonstrating the applicability of acoustic emission to materials studies and also to nondestructive evaluation of the integrity of composite materials.

Harris, D. O.↗

NASA NTRS1977

Considerations for acoustic emission monitoring of spherical Kevlar/epoxy composite pressure vessels

We are continuing to research the applications of acoustic emission testing for predicting burst pressure of filament-wound Kevlar 49/epoxy pressure vessels. This study has focused on three specific areas. The first area involves development of an experimental technique and the proper instrumentation to measure the energy given off by the acoustic emission transducer per acoustic emission burst. The second area concerns the design of a test fixture in which to mount the composite vessel so that the acoustic emission transducers are held against the outer surface of the composite. Included in this study area is the calibration of the entire test setup including couplant, transducer, electronics, and the instrument measuring the energy per burst. In the third and final area of this study, we consider the number, location, and sensitivity of the acoustic emission transducers used for proof testing composite pressure vessels.

Hamstad, M. A.↗

NASA NTRS2016

Combining Passive Thermography and Acoustic Emission for Large Area Fatigue Damage Growth Assessment of a Composite Structure

Passive thermography and acoustic emission data were obtained for improved real time damage detection during fatigue loading. A strong positive correlation was demonstrated between acoustic energy event location and thermal heating, especially if the structure under load was nearing ultimate failure. An image processing routine was developed to map the acoustic emission data onto the thermal imagery. This required removing optical barrel distortion and angular rotation from the thermal data. The acoustic emission data were then mapped onto thermal data, revealing the cluster of acoustic emission event locations around the thermal signatures of interest. By combining both techniques, progression of damage growth is confirmed and areas of failure are identified. This technology provides improved real time inspections of advanced composite structures during fatigue testing.Keywords: Thermal nondestructive evaluation, fatigue damage detection, aerospace composite inspection, acoustic emission, passive thermography

Zalameda, Joseph N.↗

NASA NTRS1977

Signature analysis of acoustic emission from graphite/epoxy composites

Acoustic emissions were monitored for crack extension across and parallel to the fibers in a single ply and multiply laminates of graphite epoxy composites. Spectrum analysis was performed on the transient signal to ascertain if the fracture mode can be characterized by a particular spectral pattern. The specimens were loaded to failure quasistatically in a tensile machine. Visual observations were made via either an optical microscope or a television camera. The results indicate that several types of characteristics in the time and frequency domain correspond to different types of failure.

Russell, S. S.↗

NASA NTRS1983

Acoustic Emissions Reveal Combustion Conditions

Turbulent-flame acoustic emissions change with air/fuel ratio variations. Acoustic emissions sensed and processed to detect inefficient operation; control system responds by adjusting fuel/air mixture for greater efficiency. Useful for diagnosis of combustion processes and fuel/air control.

Ramohalli, D. N. R.↗

NASA NTRS1972

Acoustic emission used as weld quality monitor

Acoustic emission technique is described for use as quality control tool in nondestructive inspection of welds. Stress mounts around weld defect until it exceeds yield strength of material. Pressure wave relieving the stress is emitted and followed by oscillations caused by multiple reflections. Acoustic emissions are then detected by sensor similar to ultrasonic sensor.

Jolly, W. O.↗

NASA NTRS1990

Magneto acoustic emission apparatus for testing materials for embrittlement

A method and apparatus for testing steel components for temper embrittlement uses magneto-acoustic emission to nondestructively evaluate the component. Acoustic emission signals occur more frequently at higher levels in embrittled components. A pair of electromagnets are used to create magnetic induction in the test component. Magneto-acoustic emission signals may be generated by applying an ac current to the electromagnets. The acoustic emission signals are analyzed to provide a comparison between a component known to be unembrittled and a test component. Magnetic remanence is determined by applying a dc current to the electromagnets, then turning the magnets off and observing the residual magnetic induction.

Allison, Sidney G.↗