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Results for “WiRe Wrap”

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At least 19 records

Wrapped Wire Detects Rupture Of Pressure Vessel

Simple, inexpensive technique helps protect against damage caused by continuing operation of equipment after rupture or burnout of pressure vessel. Wire wrapped over area on outside of vessel where breakthrough most likely. If wall breaks or burns, so does wire. Current passing through wire ceases, triggering cutoff mechanism stopping flow in vessel to prevent further damage. Applied in other situations in which pipes or vessels fail due to overpressure, overheating, or corrosion.

Hunt, James B.

Magnet-wire wrapping tool for integrated circuits

Wire-dispensing tool which resembles mechanical pencil is used to wrap magnet wire around integrated circuit terminals uniformly and securely without damaging insulative coating on wire. Tool is hand-held and easily manipulated to execute wire wrapping movements.

Takahashi, T. H.

An interactive wire-wrap board layout program

An interactive computer-graphics-based tool for specifying the placement of electronic parts on a wire-wrap circuit board is presented. Input is a data file (currently produced by a commercial logic design system) which describes the parts used and their interconnections. Output includes printed reports describing the parts and wire paths, parts counts, placement lists, board drawing, and a tape to send to the wire-wrap vendor. The program should reduce the engineer's layout time by a factor of 3 to 5 as compared to manual methods.

Schlutsmeyer, A.

Laser measuring system for wire-wrapped frame assemblies

The laser measuring system is designed to automatically measure and record the distances between small diameter wires on a wire wrapped grid frame assembly to an accuracy of 0.00635 mm (0.00025 in.). The system utilizes a helium-neon gas laser beam as the measuring instrument with a remote interferometer and retroreflector, a light source and photodetector to detect the wire positions, in conjunction with recording, display and printout units. The laser measuring system is utilized to perform precise automatic measurements for wire application machines or as an automatic feedback device for positioning wires and/or to adjust them for out of tolerance conditions.

Etzel, J. G.

Wire-Wrap Chatter Detector

Monitoring circuit responds to changes in resistance as little as 0.1 ohm. Has been used to detect defective wire-wrap connections during thermal and vibration tests. Defect is indicated to operator by light-emitting diode and by increase in count on a two-digit display.

Fisch, G. Z.

Rugged fast-response temperature probe

Very-sensitive probe uses tungsten sensor wire wrapped around to notched electrodes. Design combines ruggedness of earlier but less sensitive probe using very-short sensor wire with very-sensitive but fragile version with sensor wires wrapped around non-conducting frames.

Bailey, P. L.

Development of improved electroforming technique

Techniques were studied to reinforce or strengthen electroformed nickel to allow a fuller utilization of electroforming as a reliable and low cost fabrication technique for regenerately cooled thrust chambers. Techniques for wire wrapping while electrodepositing were developed that can result in a structurally strong wall with less weight than a conventional electroformed wall. Also a technique of codepositing submicron sized THO2 particles with the nickel to form a dispersion strengthened structure was evaluated. The standard nickel cylinders exhibited an average hoop strength of 80,000 psi with a yield strength of 65,000 psi and a modulus of 25.6 x 10 to the 6th power psi. The as produced dispersion strengthened nickel showed a hoop strength of 97,000 psi with a yield strength of 67,000 psi. This is an increase of 17,000 psi or 21% over the standard nickel hoop strength. The wire wrapping cylinders showed an increased strength over the standard nickel test samples of 26,000 to 66,800 psi which is in the range of 26 to 104% increase in strength over the base standard nickel. These latter test results are indicative of a volume percent wire reinforcement from 15 to 31. The measured hoop strengths agree with calculated composite strengths based upon rule of mixtures.

Mccandles, L. C.

A 2-to-48-MHz Phase-Locked Loop

A 2-to-48-MHz phase-locked loop (PLL), developed for the U.S. space program, meets or exceeds all space shuttle clock electrical interface requirements by taking as its reference a 2-to-48-MHz clock signal and outputting a phaselocked clock signal set at the same frequency as the reference clock with transistor- transistor logic (TTL) voltage levels. Because it is more adaptable than other PLLs, the new PLL can be used in industries that employ signaling devices and as a tool in future space missions. A conventional PLL consists of a phase/frequency detector, loop filter, and voltage-controlled oscillator in which each component exists individually and is integrated into a single device. PLL components phase-lock to a single frequency or to a narrow bandwidth of frequencies. It is this design, however, that prohibits them from maintaining phase lock to a dynamically changing reference clock when a large bandwidth is required a deficiency the new PLL overcomes. Since most PLL components require their voltage-controlled oscillators to operate at greater than 2-MHz frequencies, conventional PLLs often cannot achieve the low-frequency phase lock allowed by the new PLL. The 2-to-48-MHz PLL is built on a wire-wrap board with pins wired to three position jumpers; this makes changing configurations easy. It responds to variations in voltage-controlled oscillator (VCO) ranges, duty cycle, signal-to-noise ratio (SNR), amplitude, and jitter, exceeding design specifications. A consensus state machine, implemented in a VCO range detector which assures the PLL continues to operate in the correct range, is the primary control state machine for the 2-to-48-MHz PLL circuit. By using seven overlapping frequency ranges with hysteresis, the PLL output sets the resulting phase-locked clock signal at a frequency that agrees with the reference clock with TTL voltage levels. As a space-shuttle tool, the new PLL circuit takes the noisy, degraded reference clock signals as input and outputs phase-locked clock signals of the same frequency but with a corrected wave shape. Since its configuration circuit can be easily changed, the new PLL can do the following: readily respond to variations in VCO ranges, duty cycle, SNR, amplitude, and jitter; continuously operate in the correct VCO range because of its consensus state machine; and use its range detector implements to overlap seven frequency ranges with hysteresis, thus giving the current design a flexibility that exceeds anything available at the time of this development. These features will benefit any industry in which safe and timely clock signals are vital to operation.

Koudelka, Robert D.

High temperature polymer dielectric film-wire insulation

The highlights of the program are outlined including two major accomplishments. TRW identified and demonstrated the potential of two aromatic/heterocyclic polymers to have an outstanding and superior combination of electrical, thermal, and chemical resistance properties versus state-of-the-art Kapton for spacecraft and/or aircraft dielectric insulation applications. (Supporting data is provided in tables.) Feasibility was demonstrated for supporting/enabling technologies such as ceramic coatings, continuous film casting, and conductor wire wrapping, which are designed to accelerate qualification and deployment of the new wire insulation materials for USAF systems applications during the mid- to late-1990's.

Nairus, John G.

Lunar Module Wiring Design Considerations and Failure Modes

This slide presentation reviews the considerations for the design of wiring for the Lunar Module. Included are a review of the choice of conductors and insulations, the wire splicing (i.e., crimping, and soldering), the wire connectors, and the fabrication of the wire harnesses. The problems in fabrication include the wires being the wrong length, the damage due to the sharp edges, the requried use of temproary protective covers and inadequate training. The problems in the wire harness installation include damge from sharp eges, work on adjacent harnesses, connector damage, and breaking wires. Engineering suggestions from the Apollo-era in reference to the conductors that are reviewed include: the use of plated conductors, and the use of alloys for stronger wiring. In refernce to insulation, the suggestions from Apollo era include the use of polymer tape-wrap wire insulation due to the light weight, however, other types of modern insulation might be more cost-effective. In reference to wire splices and terminal boards the suggestions from the Apollo Era include the use of crimp splices as superior to solder splices, joining multiple wire to a common point using modular plug-ins might be more reliable, but are heavier than crimp splicing. For connectors, the lessons from the Apollo era indicate that a rear environmental seal that does not require additional potting is preferred, and pins should be crimped or welded to the incoming wires and be removable from the rear of the connector.

Interbartolo, Michael

Making and Inspecting Large Wire Grids

Old techniques refined and combined to make new polarizers. Equipment and procedures developed for fabrication and inspection of large, precisely-spaced, flat grids of wire. Technology includes refinements and combinations of established techniques for winding grids of electron tubes and ruling optical gratings and incorporates recent developments in electronic control and laser/electronic-based metrology. Wire wrapped on frame half translated under automatic control to achieve desired space between turns. Frame halves put together, and excess wire cut away, leaving finished grid mounted in frame. Useful as polarizers and beam splitters for electromagnetic radiation in overlapping ranges of long infrared and microwaves.

Magner, Thomas J.

Resistance Heater Helps Stirling-Engine Research

Stirling engine heater head consists of 18 double-turn coils of tubing, each of which is tightly wrapped with resistance-heating element, through which working gas flows. Coils form a toroid about periphery of heater-head body. With new resistance heater, total circuit resistance can be selected independently of tube geometry by changing size of wires and/or number of wire wraps around each tube.

Hoehn, F. W.

High bit rate mass data storage device

The HDDR-II mass data storage system consists of a Leach MTR 7114 recorder reproducer, a wire wrapped, integrated circuit flat plane and necessary power supplies for the flat plane. These units, with interconnecting cables and control panel are enclosed in a common housing mounted on casters. The electronics used in the HDDR-II double density decoding and encoding techniques are described.

Source record

Fabrication of liquid-rocket thrust chambers by electroforming

Electroforming has proven to be an excellent fabrication method for building liquid rocket regeneratively cooled thrust chambers. NASA sponsored technology programs have investigated both common and advanced methods. Using common procedures, several cooled spool pieces and thrust chambers have been made and successfully tested. The designs were made possible through the versatility of the electroforming procedure, which is not limited to simple geometric shapes. An advanced method of electroforming was used to produce a wire-wrapped, composite, pressure-loaded electroformed structure, which greatly increased the strength of the structure while still retaining the advantages of electroforming.

Duscha, R. A.

Interactive cutting path analysis programs

The operation of numerically controlled machine tools is interactively simulated. Four programs were developed to graphically display the cutting paths for a Monarch lathe, Cintimatic mill, Strippit sheet metal punch, and the wiring path for a Standard wire wrap machine. These programs are run on a IMLAC PDS-ID graphic display system under the DOS-3 disk operating system. The cutting path analysis programs accept input via both paper tape and disk file.

Weiner, J. M.

Use of the LANDSAT-2 Data Collection System in the Colorado River Basin Weather Modification Program

The author has identified the following significant results. The LANDSAT data collection system has proven itself to be a valuable tool for control of cloud seeding operations and for verification of weather forecasts. These platforms have proven to be reliable weather resistant units suitable for the collection of hydrometeorological data from remote severe weather environments. The detailed design of the wind speed and direction system and the wire-wrapping of the logic boards were completed.

Kahan, A. M.

Electrical termination techniques

A technical review of high reliability electrical terminations for electronic equipment was made. Seven techniques were selected from this review for further investigation, experimental work, and preliminary testing. From the preliminary test results, four techniques were selected for final testing and evaluation. These four were: (1) induction soldering, (2) wire wrap, (3) percussive arc welding, and (4) resistance welding. Of these four, induction soldering was selected as the best technique in terms of minimizing operator errors, controlling temperature and time, minimizing joint contamination, and ultimately producing a reliable, uniform, and reusable electrical termination.

Oakey, W. E.