Modeling of an ammonia–water absorption heat pump water heater for residential applications
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Here, the objective of this work is to simulate a single effct (SE) ammonia-water heat pump for domestic water heating, with innovative aspects for cycle simulation and eventual implementation. Seasonal temperature variations demand verfication of distillation column viability. For the given application and temperature ranges, it is found that some variables need to be controlled if the same column is to be used all year round. In addition, a number of simplifications are considered in this work: an advanced evaporator requireing minimal gas flow and surface area, subcooling at two crucial spots of the cycle and the viability of some pump designs to assuage cavitation issues.
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This paper reports the effect of low-cost immersed condensers on the performance of a heat pump water heater (HPWH) that does not require a water-circulating pump. The proposed design is based on the immersion of an L-style condenser coil through an opening in the top of the water tank. The novel design aims to eliminate the need for the water-circulating pumps, thereby substantially improving efficiency and reducing costs and maintenance of the HPWH system. Comprehensive computational fluid dynamics (CFD) simulations and experimental tests were performed, and the results showed that the CFD simulations were close to the experimental data. Further results confirm that the L-style condenser can introduce buoyancy-driven flow and eliminate temperature stratification in the studied HPWH water tank, thereby improving the heat transfer coefficient and coefficient of performance of the HPWH. The testing results further showed that the L-style condenser enabled more than 53% higher coefficient of performance and 400% higher heat transfer coefficient compared with the straight vertical condenser, and achieved much faster water heating. Furthermore, the effects of immersed condensers with different circuits on the HPWH performance were evaluated and compared. All results indicate that the current energy-saving and inexpensive HPWH technology is technically valid, and the benefits of performance improvement and low cost are attractive in future HPWH design.
Although heat pump water heaters are today widely accepted in both Japan and Europe, where energy costs are high and government incentives for their use exist, acceptance of such products in the US has been limited. While this trend is slowly changing with the introduction of heat pump water heaters into the residential market, but acceptance remains low in the commercial sector. The objective of the presented work is the development of a high efficiency R744 heat pump water heater for commercial applications with effective utilization of the cooling capability for air conditioning and/or refrigeration. The ultimate goal is to achieve total system COP of up to 8. This unit will be targeted at commercial use where some cooling load is typically needed year round, such as restaurants, hotels, nursing homes, and hospitals. This paper presents the performance results from the development of four R744 commercial heat pump water heater packages of approximately 35 kW and comparison to a commercially available baseline R134a unit of the same capacity and footprint. In addition, the influences of an internal heat exchanger and an enhanced evaporator on the system performance are described and recommendations are made for further improvements of the R744 system.
Building electrification is putting pressure on distribution grid worldwide. Peak reduction is an important concern that can help reduce the growing stress and allow to defer investments in new capacity. Water heaters represent a convenient way of reducing peak because they are less dependent on weather, and their storage volume allows for asynchronous water heating and hot water use. Previous empirical studies investigated the ability of water heaters to reduce peak through the adjustment of the temperature setpoint. However, not all equipment vendors offer this option. This study aims at understanding the feasibility of peak reduction with an alternative configuration available in the market - by adjusting the device mode rather than temperature setpoint. The peak reduction methodology is tested in an occupied 46-townhome neighborhood located in Atlanta, GA. We find that peak shifting is possible with the adjustable mode approach, with the change in the peak load by 30-60%.
Demand response is a growing concept in light of the internet of things and an increasing need for grid flexibility. Water heaters are one of the preferred devices for providing demand response for grid services and peak management due to their capability to store energy. The efficient use of water heaters for demand response requires consideration of the associated load effects such as synchronization of device schedules and rebound effect. These effects present a significant challenge. Despite the importance of the mentioned effects for water heater queuing and scheduling, there has been no effort to quantify and empirically validate their impact. This study attempts to address this gap by offering two methods - Ward clustering and Euclidean K-means - to evaluate the extent of synchronization in a fleet of 42 water heaters in Atlanta, GA. Using the aforementioned methods on the measured data, we find evidence of convergence of water heater loads as a result of optimization compared to an idle period and analyzed their impact.
Heat pump water heaters (HPWH) provide a resource for increasing water heating efficiency in U.S. residences. Electric HPWHs have traditionally utilized R-134a as the refrigerant in the vapor-compression cycle; however, this refrigerant is undesirable long-term due to its high global warming potential. For HPWHs, low global warming potential refrigerants such as R-1234yf may offer comparable performance, but the evaluation of these systems has been limited to laboratory settings. This study provides field evaluations of off-the-shelf HPWHs that had their factory R-134a refrigerant replaced with an optimized charge of R-1234yf. The field evaluation consisted of R-1234yf HPWHs at two occupied field sites and two unoccupied, simulated lab homes. At the two residential field sites with occupants, the R-1234yf HPWHs operated issue-free for the 18-month field trial, and the home occupants perceived no change in HPWH performance relative to their prior R-134a HPWHs. At the lab homes, under simulated hot water draws, the average daily operating efficiency of the R-1234yf HPWH was within 2% of the baseline R-134a HPWHs.
Heat pump water heaters use electricity to move heat from one place to another instead of generating heat directly. In many cases they replace gas-fired water heaters and are significantly more energy efficient, reducing on-site Scope 1 emissions and often resulting in reduced total emissions.
Although heat pump water heaters are today widely accepted in Japan, where energy costs are high and government incentives for their use exist, acceptance of such a product in the U.S. has been slow. This trend is slowly changing with the introduction of heat pump water heaters into the residential market, but remains in the commercial sector. Barriers to heat pump water heater acceptance in the commercial market have historically been performance, reliability and first/operating costs. The use of carbon dioxide (R744) as the refrigerant in such a system can improve performance for relatively small increase in initial cost and make this technology more appealing. What makes R744 an excellent candidate for use in heat pump water heaters is not only the wide range of ambient temperatures within which it can operate, but also the excellent ability to match water to refrigerant temperatures on the high side, resulting in very high exit water temperatures of up to 82ºC (180ºF), as required by sanitary codes in the U.S.(Food Code, 2005), in a single pass, temperatures that are much more difficult to reach with other refrigerants. This can be especially attractive in applications where this water is used for the purpose of sanitation. While reliability has also been of concern historically, dramatic improvements have been made over the last several years through research done in the automotive industry and commercialization of R744 technology in residential water heating mainly in Japan. This paper presents the performance results from the development of an R744 commercial heat pump water heater of approximately 35kW and a comparison to a baseline R134a unit of the same capacity and footprint. In addition, recommendations are made for further improvements of the R744 system which could result in possible energy savings of up to 20%.
Water heating constitutes approximately 18% of energy consumption and is the second largest energy expenses in United States homes. Heat pump water heaters (HPWHs) are energy efficient technologies with lower carbon footprints as compared to conventional water heating technologies, such as gas and electrical resistance heaters. The performance of water-source HPWHs can be improved by recovering heat from blackwater using drain heat recovery heat exchangers. Depending on water draw patterns of single family and multifamily residences, the operation and heat transfer performance of these heat exchangers are highly transient. This paper examines the thermo-hydraulic performance of a drain heat recovery heat exchanger during its transient and steady-state operations. The heat recovery performance of the exchanger was evaluated at different inlet temperatures and flow rates ranging from 9°C to 36°C and 0.03 kg/s to 0.28 kg/s, respectively. The obtained effectiveness varies from 45%–85% depending on the operating conditions. The test facility, steady-state and transient experimental procedures are reported in detail. Further, the effect of operating conditions on the effectiveness is discussed. The experimental approach and results of the study will provide insights into the transient operation of drain recovery heat exchangers as well as, guide sizing for various steady state conditions.
For gas-fired residential water heating, the U.S. and Canada is predominantly supplied by minimum efficiency storage water heaters with Energy Factors (EF) in the range of 0.59 to 0.62. Higher efficiency and higher cost ($\$$700 - $\$$2,000) options serve about 15% of the market, but still have EFs below 1.0, ranging from 0.65 to 0.95. To develop a new class of water heating products that exceeds the traditional limit of thermal efficiency, the project team designed and demonstrated a packaged water heater driven by a gas-fired ammonia-water absorption heat pump. This gas-fired heat pump water heater can achieve EFs of 1.3 or higher, at a consumer cost of $\$$2,000 or less. Led by Stone Mountain Technologies Inc. (SMTI), with support from A.O. Smith, the Gas Technology Institute (GTI), and Georgia Tech, the cross-functional team completed research and development tasks including cycle modeling, breadboard evaluation of two cycles and two heat exchanger classes, heat pump/storage tank integration, compact solution pump development, combustion system specification, and evaluation of packaged prototype GHPWHs. The heat pump system extracts low grade heat from the ambient air and produces high grade heat suitable for heating water in a storage tank for domestic use. Product features that include conventional installation practices, standard footprint and reasonable economic payback, position the technology to gain significant market penetration, resulting in a large reduction of energy use and greenhouse gas emissions from domestic hot water production.
Heat pump water heaters (HPWH) in the United States typically feature both a heat pump and at least one electric resistance element for heating. The heat pump is much more efficient than the element but cannot heat the water as quickly. The combination of these two heat sources makes HPWH a perfect candidate for implementing advanced control algorithms to achieve additional energy savings. NREL's Predictive Control of Residential Heat Pump Water Heaters introduces a novel predictive control method that provides optimal setpoint profile for both heat sources based on the patterns discovered from users' hot water use data. A simulation study indicates the Predictive Control of Residential Heat Pump Water Heaters is able to achieve significant energy savings without impacting users' thermal comfort.
Gas heat pump water heaters (HPWHs) can improve water heating efficiency with zero GWP and zero ODP working fluids. The energy factor (EF) of a gas HPWH is sensitive to several factors. In this work, expressions are derived for EF of gas HPWHs, as a function of heat pump cycle COP, tank heat losses, burner efficiency, electrical draw, and effectiveness of supplemental heat exchangers. The expressions are used to investigate the sensitivity of EF to each parameter. EF is evaluated on a site energy basis (as used by the US DOE for rating water heater EF), and a primary energy-basis energy factor (PEF) is also defined and included. Typical ranges of values for the six parameters are given. For gas HPWHs, using typical ranges for component performance, EF will be 59 80% of the heat pump cycle thermal COP (for example, a COP of 1.60 may result in an EF of 0.94 1.28). Most of the reduction in COP is due to burner efficiency and tank heat losses. Gas-fired HPWHs are theoretically be capable of an EF of up to 1.7 (PEF of 1.6); while an EF of 1.1 1.3 (PEF of 1.0 1.1) is expected from an early market entry.
Heat pump water heaters (HPWHs) are a promising technology that can decrease the domestic hot water energy consumption over an electric resistance storage water heater by up to 50%. Heat pump water heaters are really two water heaters in one; they can heat water by using a heat pump or by using electric resistance elements. During large water draw events the HPWHs will use the resistance elements that decrease the overall efficiency of the units. ORNL proposed and tested an advanced control algorithm that anticipates the large water draw events and appropriately sets-up the temperature of the tank water using only the heat pump. With sufficient energy stored in the tank at the elevated temperature, the large water draw is provided for and electric resistance use is avoided. Simulations using a validated heat pump water heater model, and measured water draw data from 25 homes, show average yearly energy savings of 9% for the advanced control algorithm. If the advanced control algorithm perfectly predicts the large water draw events then the savings increase to 19%. This discrepancy could be due to a lack of predictability of water draw patterns in some homes, or the water draw forecasting algorithm could be improved.
Ejector heat pump water heaters (EHPWHs) could significantly increase the thermal efficiency of domestic water heating and reduce greenhouse gas emissions. This study addresses two major technical barriers to using EHPWHs in domestic water heating—low heating cycle coefficient of performance (COP) and low condensation temperatures—using binary fluid pairs as a working fluid in a two-stage ejector system. A comprehensive, geometry-free model of binary-fluid ejectors was built and validated to predict the entrainment ratios of binary-fluid ejectors. A thermodynamic model of a two-stage binary-fluid ejector EHPWH was built to predict the heating cycle COP of EHPWHs. The performance of the EHPWH was theoretically evaluated using HFE7000 and Novec649 as primary fluids and R600 and R1234ze(Z) as secondary fluids. HFE7000/R600 gave the highest heating cycle COP (i.e., 1.356) in producing domestic hot water at 60.0 °C. An optimum evaporation temperature of the primary fluid was identified for the maximum effective entrainment ratio and effective pressure lift ratio of two-stage ejectors. Here, the effective entrainment ratio of the two-stage ejector dominated the heating cycle COP of the EHPWH. Primary fluids with lower latent heats of evaporation and/or secondary fluids with higher latent heats of evaporation yielded higher heating cycle COPs of EHPWHs.
Commercial heat pump water heater (CHPWH) systems significantly decarbonize the commercial and multifamily sectors by eliminating the reliance on gas-fired water heating. CHPWH systems are also well suited to include load shift controls that enable load-up and shed commands for supporting grid reliability and time-of-use pricing structure. However, they have not had wide adoption due to factors including price, complexity, and perceived risk. Although CHPWHs have been available in the US for decades, they have not made significant market gains in part because the systems have required significant and costly engineering design expertise and proved lackluster performance. Successful widespread market adoption requires a different approach; a shift from the current custom specialized expertise project design and installation to a repeatable approach that requires little specialized knowledge or expertise and can deliver persistent performance. Using this type of holistic systems approach requires effectively integrating four CHPWH system key components: primary air-to-water heat pumps; primary thermal storage tanks, a temperature maintenance system, and a control system which has capabilities to manage the primary heat pump cycles, any back-up, supplemental, or temperature maintenance heating, alarms, and grid connectivity allowing for demand response (DR), and/or load shifting. The project team has developed and will implement a suite of tools to support faster, less expensive, and more reliable field installations of CHPWH technology and with the resulting data used to further improve the tool set. These tools include: (1) A tool for optimizing system size and costs. (2) A tool that predicts annual energy use and overall system efficiency. (3) The Advanced Water Heater Specification (AWHS 8.0) defining the components of a full CHPWH system addressing performance requirements by climate zone. (4) The Qualified Products List: (QPL) of approved products that meet the specifications requirements. (5) Training materials including online on-demand modules, instructor-led training, and virtual interactive video tours of CHPWH installations in multifamily buildings. Demonstration site identification in low-income buildings in underserved communities is currently underway. Preliminarily, the team anticipates having three demonstrations in the Pacific Northwest and three in the Northeast for a total of six sites. After the demonstration sites are finalized, and M&V instrumentation installations are complete, the team will gather performance data and confirm whether the CHPWH systems perform as predicted and use the data to improve the existing tools.