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Results for “WASTE HEAT UTILIZATION”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

District heating utilizing waste heat of a data center: High-temperature heat pumps

Data centers are energy-intensive facilities with substantial low-grade waste heat. High-temperature heat pumps can be critical in boosting the data center’s waste heat for district heating, improving the system-level energy efficiency of data centers, and reducing CO 2 emissions in district heating. This study built thermodynamic models to assess high-temperature heat pumps with six configurations using low global warming potential refrigerants to supply heat up to 120 °C. The heat pump configurations include single-stage or two-stage cycles with advanced components, such as internal heat exchanger, economizer, flash tank, or parallel compressor. The refrigerants include R1234ze(Z), R1233ed(E), R1224yd(Z), R600, and R600a, and R245fa is used as a reference. A case study was carried out to recover the waste heat from the Frontier high-performance computing data center and provide hot water for district heating at the US Department of Energy’s Oak Ridge National Laboratory campus. The optimized performance of high-temperature heat pumps is characterized with various effectiveness of internal heat exchangers, and the operating parameters of economizer or flash tank, as well as their combination. The results show that the configurations of two-stage cycles with internal heat exchanger + flash tank and internal heat exchanger + economizer/parallel-compressor provide the highest coefficient of performance under scenarios of the maximum allowable value and a fixed value (0.3) of the internal heat exchangers’ effectiveness, respectively. R1234ze(Z) and R600a are the most promising refrigerants, considering trade-offs between the coefficient of performance and the volumetric heating capacity. The single-stage cycle with internal heat exchanger + economizer/parallel-compressor using R1234ze(Z) is recommended for utilizing Fronter’s waste heat in district heating. A one mega-watt high-temperature heat pump will reduce 33,100–33,200 metric tons of CO2 emission annually, corresponding to 85.4 %–85.6 % of equivalent CO2 emissions from natural gas boilers. Here, this study provides good guidelines for designing and deploying high-temperature heat pumps to support sustainable data centers and decarbonize district heating in the US.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2017

Development of Membrane Distillation Technology Utilizing Waste Heat for Treatment of High Salinity Wastewaters

Membrane distillation (MD) can serve as a cost effective method to treat high salinity wastewaters, especially if waste heat is utilized for its operation. The goal of this work is to study the feasibility of employing MD technology for the treatment of high salinity wastewaters which are generated as a result of natural gas production and active reservoir management for CO 2 sequestration. This study also aimed at quantifying the availability of waste heat which could be used as the primary source of thermal energy to drive the MD process. Bench scale studies were carried out with several commercially available membranes using both synthetic and actual high salinity wastewaters. The membranes tested with real wastewater samples exhibited excellent rejection of dissolved ions, including naturally occurring radioactive material (NORM). Long term bench scale experiments with real produced water from the Marcellus shale play revealed that iron oxide could precipitate on the feed side of direct contact MD (DCMD) module but had a negligible effect on the performance of the system. Based on the bench scale experiments, an ASPEN Plus simulation, which incorporated a mathematical model with fundamental heat and mass transfer equations, was developed and used to evaluate the process energy requirements. Despite low operating temperature and pressure for MD, it had a large thermal energy requirement for operation, which could make this technology expensive compared to reverse osmosis (RO) and forward osmosis (FO). However, it is important to note that RO and FO have limited applicability for high salinity shale gas wastewater. Moreover, MD could be integrated with renewable energy sources such as wind or solar energy or industrial waste heat sources to offset the thermal energy requirements and enhance the economics of wastewater treatment. Natural gas compressor stations (NG CS) have been proposed in this study as the source of waste heat based on the estimate of quantity and quality of available waste heat in the exhaust streams of gas turbine and internal combustion compressor engines. Using the actual installed capacity and location of compressor stations in the U.S., this analysis revealed that an average of 610 TJ/day of thermal energy is available at existing NG CS and that this source of waste heat is of high quality with temperatures above 645 K. A systems-level integration of MD with waste heat from NG CS revealed that approximately 56% of available waste heat at NG CS in Pennsylvania is sufficient to concentrate (from 10% to 30% salinity) all wastewater associated with shale gas extraction. Techno-economic assessment (TEA) accounting for capital as well as operating and maintenance costs with and without waste heat integration was conducted for a hypothetical 0.5 million gallons per day (MGD) DCMD plant using experimental and modeling results from this study. TEA revealed that the total cost of shale gas wastewater treatment using MD is $5.7/m 3 feed for the base case scenario in which the thermal energy requirements are met by external steam, however, the total cost can be reduced to $0.74/m 3 feed when integrated with free waste heat from NG CS. Sensitivity analysis revealed that thermal energy cost and feed TDS are the most important factors in total cost of high salinity wastewater treatment using DCMD.

03 NATURAL GAS↗
DOE OSTI2024

Utilizing waste heat in wastewater treatment plants for water desalination: Modeling and Multi-Objective optimization of a Multi-Effect desalination system using Decision Tree Regression and Pelican optimization algorithm

This paper examines the feasibility of using waste heat from wastewater treatment plants (WWTPs) for water desalination. A model was developed to utilize waste heat from the gensets at As Samra WWTP in Jordan, using real data and TRNSYS® software to calculate available waste heat. The desalination process was then modeled with ASPEN PLUS® software, focusing on multi-effect desalination (MED). Both series and parallel configurations for the MED system were compared. The study investigated the effects of system feeding flow rate, feeding pressure, and heat input on productivity, performance ratio, and recovery ratio. The study also introduces a novel optimization technique combining machine learning and modern optimization algorithms to maximize system productivity and performance. Initially, a decision tree regression (DTR) model is developed to establish relationships between key independent variables (flow rate, feed pressure, and heat input) and dependent variables (productivity, performance ratio, and recovery ratio). The Pelican Optimization Algorithm (POA) is then used to identify the optimal values of the independent variables for maximum productivity and performance. The results show that using a series configuration yields a system productivity of 3984.2 kg/hr, a performance ratio of 3.78, and a recovery ratio of 0.991 at a feed flow rate of 4000 kg/hr, feed pressure of 3 bars, and heat input of 719 kW. Optimal productivity (4421 kg/hr), performance ratio (3.81), and recovery ratio (0.851) are achieved at a feed flow rate of 5166 kg/hr, feed pressure of 3.2 bars, and heat input of 794 kW. In conclusion, the techno-economic assessment indicates a levelized cost of water of 1.63 USD/m 3 for parallel configurations and 1.65 USD/m 3 for series configurations, with a payback period of less than two years.

42 ENGINEERING↗
DOE OSTI2019

Beneficial Reuse of Industrial CO2 Emissions Using a Microalgae Photobioreactor: Waste Heat Utilization Assessment

Microalgae are a potential means of recycling CO2 from industrial point sources. With this in mind, a novel photobioreactor (PBR) was designed and deployed at a coal-fired power plant. To ascertain the feasibility of using waste heat from the power plant to heat algae cultures during cold periods, two heat transfer models were constructed to quantify PBR cooling times. The first, which was based on tabulated data, material properties and the physical orientation of the PBR tubes, yielded a range of heat transfer coefficients of 19–64 W m−2 K−1 for the PBR at wind speeds of 1–10 m s−1. The second model was based on data collected from the PBR and gave an overall heat transfer coefficient of 24.8 W m−2 K−1. Energy penalties associated with waste heat utilization were found to incur an 18%–103% increase in energy consumption, resulting in a 22%–70% reduction in CO2 capture for the scenarios considered. A techno-economic analysis showed that the cost of heat integration equipment increased capital expenditures (CAPEX) by a factor of nine and increased biomass production costs by a factor of three. Although the scenario is thermodynamically feasible, the increase in CAPEX incurs an increase in biomass production cost that is economically untenable.

Mohler, Daniel T.↗
NASA NTRS1984

Overview of waste heat utilization systems

The heavy truck diesel engine rejects a significant fraction of its fuel energy in the form of waste heat. Historically, the Department of Energy has supported technology efforts for utilization of the diesel exhaust heat. Specifically, the Turbocompound and the Organic Rankine Cycle System (ORCS) have demonstrated that meaningful improvements in highway fuel economy can be realized through waste heat utilization. For heat recovery from the high temperature exhaust of future adiabatic diesel engines, the DOE/NASA are investigating a variety of alternatives based on the Rankine, Brayton, and Stirling power cycles. Initial screening results indicate that systems of this type offer a fuel savings advantage over the turbocompound system. Capital and maintenance cost projections, however, indicate that the alternative power cycles are not competitive on an economic payback basis. Plans call for continued analysis in an attempt to identify a cost effective configuration with adequate fuel savings potential.

Bailey, M. M.↗
NASA NTRS1978

Utilization of waste heat in trucks for increased fuel economy

Improvements in fuel economy for a broad spectrum of truck engines and waste heat utilization concepts are evaluated and compared. The engines considered are the diesel, spark ignition, gas turbine, and Stirling. The waste heat utilization concepts include preheating, regeneration, turbocharging, turbocompounding, and Rankine engine compounding. Predictions were based on fuel-air cycle analyses, computer simulation, and engine test data. The results reveal that diesel driving cycle performance can be increased by 20% through increased turbocharging, turbocompounding, and Rankine engine compounding. The Rankine engine compounding provides about three times as much improvement as turbocompounding but also costs about three times as much. Performance for either is approximately doubled if applied to an adiabatic diesel.

Leising, C. J.↗
NASA NTRS1978

Waste heat utilization in industrial processes

A survey is given of new developments in heat exchangers and heat pumps. With respect to practical applications, internal criteria for plant operation are discussed. Possibilities of government support are pointed out. Waste heat steam generators and waste heat aggregates for hot water generation or in some cases for steam superheating are used. The possibilities of utilization can be classified according to the economic improvements and according to their process applications, for example, gascooling. Examples are presented for a large variety of applications.

Weichsel, M.↗
DOE OSTI2013

Engineered Osmosis for Energy Efficient Separations: Optimizing Waste Heat Utilization

The purpose of this study is to design (i) a stripper system where heat is used to strip ammonia (NH 3 ) and carbon dioxide (CO 2 ) from a diluted draw solution; and (ii) a condensation or absorption system where the stripped NH 3 and CO 2 are captured in condensed water to form a re-concentrated draw solution. This study supports the Industrial Technologies Program of the DOE Office of Energy Efficiency and Renewable Energy and their Industrial Energy Efficiency Grand Challenge award solicitation.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2017

COHO - Utilizing Waste Heat and Carbon Dioxide at Power Plants for Water Treatment

The COHO is a breakthrough water purification system that can concentrate challenging feed waters using carbon dioxide and low-grade heat. For this project, we studied feeds in a lab-scale system to simulate COHO’s potential to operate at coal- powered power plants. COHO proved successful at concentrating the highly scaling and challenging wastewaters derived from a power plant’s cooling towers and flue gas desulfurization units. We also found that COHO was successful at scrubbing carbon dioxide from flue gas mixtures. Thermal regeneration of the switchable polarity solvent forward osmosis draw solution ended up requiring higher temperatures than initially anticipated, but we also found that the draw solution could be polished via reverse osmosis. A techno-economic analysis indicates that installation of a COHO at a power plant for wastewater treatment would result in significant savings.

20 FOSSIL-FUELED POWER PLANTS↗
DOE OSTI2011

Cascaded organic rankine cycles for waste heat utilization

A pair of organic Rankine cycle systems (20, 25) are combined and their respective organic working fluids are chosen such that the organic working fluid of the first organic Rankine cycle is condensed at a condensation temperature that is well above the boiling point of the organic working fluid of the second organic Rankine style system, and a single common heat exchanger (23) is used for both the condenser of the first organic Rankine cycle system and the evaporator of the second organic Rankine cycle system. A preferred organic working fluid of the first system is toluene and that of the second organic working fluid is R245fa.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗