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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2016

Optimization of Variable-Depth Liner Configurations for Increased Broadband Noise Reduction

This paper employs three acoustic propagation codes to explore variable-depth liner configurations for the NASA Langley Grazing Flow Impedance Tube (GFIT). The initial study demonstrates that a variable impedance can acceptably be treated as a uniform impedance if the spatial extent over which this variable impedance occurs is less than one-third of a wavelength of the incident sound. A constrained optimization study is used to design a variable-depth liner and to select an optimization metric. It also provides insight regarding how much attenuation can be achieved with variable-depth liners. Another optimization study is used to design a liner with much finer chamber depth resolution for the Mach 0.0 and 0.3 test conditions. Two liners are designed based on spatial rearrangement of chambers from this liner to determine whether the order is critical. Propagation code predictions suggest this is not the case. Both liners are fabricated via additive manufacturing and tested in the GFIT for the Mach 0.0 condition. Predicted and measured attenuations compare favorably across the full frequency range. These results clearly suggest that the chambers can be arranged in any order, thus offering the potential for innovative liner designs to minimize depth and weight.

Jones, M. G.↗
NASA NTRS2018

Smeared Impedence Model for Variable Depth Liners

Noise from modern aircraft engines has a significant broadband component, which has motivated the need for broadband acoustic engine liners. A promising broadband design, called a variable depth liner, is composed of groups of resonators tuned for different frequencies. The accuracy of commonly used smeared impedance models, however, has not been thoroughly assessed for this type of liner. Therefore, the purpose of this study is to assess, and if necessary develop, semi-analytical impedance models for variable depth designs. The impedance prediction is complicated by the fact that the radiation loading on individual resonators within the array can be different. While the radiation loading can be neglected on conventional engine liners that consist of a dense array of uniform resonators, the same is not true for variable depth liners. To better understand and model this effect, nine liner samples are tested in the NASA Langley normal incidence tube. Comparisons of predicted and measured data for relatively simple non-uniform samples confirm that the radiation loading can be approximated using mass end correction terms. Semi-analytical impedance models that incorporate the proposed end corrections provide favorable comparisons with measured impedance spectra for variable depth liner samples.

Schiller, Noah H.↗
NASA NTRS2015

Evaluation of Variable-Depth Liner Configurations for Increased Broadband Noise Reduction

This paper explores the effects of variable-depth geometry on the amount of noise reduction that can be achieved with acoustic liners. Results for two variable-depth liners tested in the NASA Langley Grazing Flow Impedance Tube demonstrate significant broadband noise reduction. An impedance prediction model is combined with two propagation codes to predict corresponding sound pressure level profiles over the length of the Grazing Flow Impedance Tube. The comparison of measured and predicted sound pressure level profiles is sufficiently favorable to support use of these tools for investigation of a number of proposed variable-depth liner configurations. Predicted sound pressure level profiles for these proposed configurations reveal a number of interesting features. Liner orientation clearly affects the sound pressure level profile over the length of the liner, but the effect on the total attenuation is less pronounced. The axial extent of attenuation at an individual frequency continues well beyond the location where the liner depth is optimally tuned to the quarter-wavelength of that frequency. The sound pressure level profile is significantly affected by the way in which variable-depth segments are distributed over the length of the liner. Given the broadband noise reduction capability for these liner configurations, further development of impedance prediction models and propagation codes specifically tuned for this application is warranted.

Jones, M. G.↗
NASA NTRSDate not supplied

An Initial Assessment of Variable Depth Liner Optimization for Ducted Proprotor Applications

The rise of the Urban Air Mobility market has spurred the design of a new generation of novel aircraft. To aid industry and researchers interested in these types of aircraft, the Revolutionary Vertical Lift Technology project at NASA has developed a fleet of reference vehicles for system studies. A new six-passenger reference vehicle has recently been added to the research portfolio that has ducted proprotors for propulsors. The ducts present an opportunity to apply acoustic treatment to the interior of the duct that could target both tonal and broadband noise, representative of the sound produced by this type of propulsor. In this paper, design methodologies are presented to design a variable depth liner for this application. An optimizer is used to design multiple liners with variable chamber depths. Experimental results from normal impedance testing are compared to numerical predictions using the optimizer model and a finite element model. Results show that an optimizer can be used to design an acoustic liner with favorable performance for a broad range of frequencies, which could be appropriate for a ducted proprotor application.

Matthew B Galles↗
NASA NTRSDate not supplied

Evaluation of Variable-Depth Liners with Slotted Cores

An initial evaluation of variable-depth, slotted-core liners fabricated with conventional, flightworthy components is presented. Liners with two distinct chamber lengths provide significant broadband absorption and their impedances are, to first order, predictable with the NASA impedance prediction code. These liners employ film caps embedded in alternating chambers to provide a near-rigid boundary condition. This enables improved control of the liner design process. A number of additively-manufactured, bent-chamber liners are also investigated to explore the effects of the bend on the liner impedance. The liner impedance is negligibly affected by changes to the partition width, but is significantly affected by changes to the slot height. This offers an option for achieving low-frequency sound absorption with relatively thin liners.

acoustic↗
NASA NTRSDate not supplied

Evaluation of Variable-Depth Liners with Slotted Cores

An initial evaluation of variable-depth, slotted-core liners fabricated with conventional, flightworthy com-ponents is presented. Liners with two distinct chamber lengths provide significant broadband absorption and their impedances are, to first order, predictable with the NASA impedance prediction code. These liners employ film caps embedded in alternating chambers to provide a near-rigid boundary condition. This enables improved control of the liner design process. A number of additively-manufactured, bent-chamber liners are also investigated to explore the e˙ects of the bend on the liner impedance. The liner impedance is negligibly a˙ected by changes to the partition width, but is significantly a˙ected by changes to the slot height. This o˙ers an option for achieving low-frequency sound absorption with relatively thin liners.

acoustic↗
NASA NTRS2017

Variable-Depth Liner Evaluation Using Two NASA Flow Ducts

Four liners are investigated experimentally via tests in the NASA Langley Grazing Flow Impedance Tube. These include an axially-segmented liner and three liners that use reordering of the chambers. Chamber reordering is shown to have a strong effect on the axial sound pressure level profiles, but a limited effect on the overall attenuation. It is also shown that bent chambers can be used to reduce the liner depth with minimal effects on the attenuation. A numerical study is also conducted to explore the effects of a planar and three higher-order mode sources based on the NASA Langley Curved Duct Test Rig geometry. A four-segment liner is designed using the NASA Langley CDL code with a Python-based optimizer. Five additional liner designs, four with rearrangements of the first liner segments and one with a redistribution of the individual chambers, are evaluated for each of the four sources. The liner configuration affects the sound pressure level profile much more than the attenuation spectra for the planar and first two higher-order mode sources, but has a much larger effect on the SPL profiles and attenuation spectra for the last higher-order mode source. Overall, axially variable-depth liners offer the potential to provide improved fan noise reduction, regardless of whether the axially variable depths are achieved via a distributed array of chambers (depths vary from chamber to chamber) or a group of zones (groups of chambers for which the depth is constant).

Jones, M. G.↗
NASA NTRSDate not supplied

Optimization of Variable Depth Acoustic Liners with Grazing Flow

Acoustic liners, typically used as a noise control treatment in the engine nacelles of conventional aircraft, are being considered for noise treatment in the proprotor ducts of a vertical takeoff and landing aircraft. This work considers a new optimization method to design an acoustic liner with variable depth cavities for broadband and low-frequency attenuation. This method, termed the direct optimization method, minimizes the radiated sound from a duct. In this paper, the new method is compared with an existing indirect method to design multiple variable depth acoustic liners. Acoustic impedances of liners designed using both methods are predicted using a semianalytical impedance model and impedance predictions for two designs are compared to experimental results acquired from grazing flow impedance testing. For the work presented here, liners designed using the indirect approach provide improved attenuation spectra over those designed using the direct approach but potential improvements to the performance of the direction optimization method are discussed.

Proprotor↗
NASA NTRS2019

Initial Developments of a Low Drag Variable Depth Acoustic Liner

The purpose of this study is to assess the acoustic performance and relative drag of a new type of variable depth liner containing pairs of resonators coupled together by shared inlet volumes just below the facesheet. This type of liner has the potential to achieve a targeted impedance with fewer openings in the facesheet, and therefore less drag, than previous designs. To better understand the limitations of the concept, three sets of samples were designed and tested in the NASA Langley normal incidence and grazing flow impedance tubes. Each set of samples consisted of a baseline variable depth liner with straight chambers, and a prototype liner with shared inlet volumes. Measurements conducted in both the normal incidence and grazing flow impedance tubes confirm that the prototype liner can achieve the same impedance as the baseline variable depth liner at discrete frequencies with 50% less open area. This results in a 75% reduction in the drag penalty relative to the baseline design. The proposed concept is not, however, able to achieve a flat, broadband impedance as effectively as the baseline liner. So, while the proposed concept is well suited for multitonal design metrics, tradeoffs must be made between liner drag and acoustic performance when broadband attenuation is required.

Schiller, Noah H.↗
NASA NTRS2014

Evaluation of a Variable-Impedance Ceramic Matrix Composite Acoustic Liner

As a result of significant progress in the reduction of fan and jet noise, there is growing concern regarding core noise. One method for achieving core noise reduction is via the use of acoustic liners. However, these liners must be constructed with materials suitable for high temperature environments and should be designed for optimum absorption of the broadband core noise spectrum. This paper presents results of tests conducted in the NASA Langley Liner Technology Facility to evaluate a variable-impedance ceramic matrix composite acoustic liner that offers the potential to achieve each of these goals. One concern is the porosity of the ceramic matrix composite material, and whether this might affect the predictability of liners constructed with this material. Comparisons between two variable-depth liners, one constructed with ceramic matrix composite material and the other constructed via stereolithography, are used to demonstrate this material porosity is not a concern. Also, some interesting observations are noted regarding the orientation of variable-depth liners. Finally, two propagation codes are validated via comparisons of predicted and measured acoustic pressure profiles for a variable-depth liner.

Jones, M. G.↗
NASA NTRS2016

Evaluation of Novel Liner Concepts for Fan and Airframe Noise Reduction

This paper presents a review of four novel liner concepts: soft vanes, over-the-rotor liners, external liners, and flap side-edge liners. A number of similarities in the design and evaluation of these concepts emerged during these investigations. Since these were the first attempts to study these particular liner concepts, there was limited information to guide the design process. In all cases, the target frequencies (or frequency range) were known, but the optimum acoustic impedance and optimum liner placement were typically not known. For these cases, the maximum available surface was used and a c-impedance was targeted based on the assumption the sound field impinges on the surface at normal incidence. This choice proved fruitful for every application. An impedance prediction model was used to design variable-depth liner configurations, and a graphical design code (ILIAD) was developed to aid in this process. The ability to build increasingly complex liner configurations via additive manufacturing was key, such that multiple designs could quickly be tested in a normal incidence impedance tube. The Two-Thickness Method was used to evaluate available bulk materials, such that bulk liners could also be considered for each application. These novel liner concepts provide sufficient noise reduction to warrant further investigations.

Jones, M. G.↗
NASA NTRS2020

Evaluation of Packing_3D Code for Design of Variable-Depth, Bent-Chamber Acoustic Liners

Increases in the bypass ratio for commercial aircraft engines have caused the broadband fan noise component to become dominant. As a result, there is a need to develop improved acoustic liners suitable for absorption of this fan noise over a wide frequency range, preferably up to at least two octaves. Variable depth liners with bent chambers and three-dimensional geometries present one way to achieve this goal, however, they can be difficult and time-consuming to design due to their complexity and volume constraints. A packing code, called Packing3D, has been developed that automatically designs the chamber configurations of such liners once the chamber dimensions and volume constraints are known. The code uses a randomized trial and error approach to place each chamber in a representation of the liner sample, then returns a colored diagram and sufficient information for the liner sample to be fabricated. For evaluation, the code is used to design four liner samples of varying levels of complexity. These samples are tested with and without a mesh facesheet in the NASA Langley Normal Incidence Tube, and the results are compared to predictions computed in COMSOL. The results indicate that the packing code is able to quickly design samples that are predictable, achieve the desired absorption spectrum, fit the given constraints, and are able to be built. This code is flexible, lends itself to optimization, and allows samples to be designed quickly, accurately, and efficiently.

Marinova, Miroslava M.↗
NASA NTRS2012

Evaluation of Parallel-Element, Variable-Impedance, Broadband Acoustic Liner Concepts

Recent trends in aircraft engine design have highlighted the need for acoustic liners that provide broadband sound absorption with reduced liner thickness. Three such liner concepts are evaluated using the NASA normal incidence tube. Two concepts employ additive manufacturing techniques to fabricate liners with variable chamber depths. The first relies on scrubbing losses within narrow chambers to provide acoustic resistance necessary for sound absorption. The second employs wide chambers that provide minimal resistance, and relies on a perforated sheet to provide acoustic resistance. The variable-depth chambers used in both concepts result in reactance spectra near zero. The third liner concept employs mesh-caps (resistive sheets) embedded at variable depths within adjacent honeycomb chambers to achieve a desired impedance spectrum. Each of these liner concepts is suitable for use as a broadband sound absorber design, and a transmission line model is presented that provides good comparison with their respective acoustic impedance spectra. This model can therefore be used to design acoustic liners to accurately achieve selected impedance spectra. Finally, the effects of increasing the perforated facesheet thickness are demonstrated, and the validity of prediction models based on lumped element and wave propagation approaches is investigated. The lumped element model compares favorably with measured results for liners with thin facesheets, but the wave propagation model provides good comparisons for a wide range of facesheet thicknesses.

Jones, Michael G.↗
NASA NTRS2016

Further Development and Assessment of a Broadband Liner Optimization Process

The utilization of advanced fan designs (including higher bypass ratios) and shorter engine nacelles has highlighted a need for increased fan noise reduction over a broader frequency range. Thus, improved broadband liner designs must account for these constraints and, where applicable, take advantage of advanced manufacturing techniques that have opened new possibilities for novel configurations. This work focuses on the use of an established broadband acoustic liner optimization process to design a variable-depth, multi-degree of freedom liner for a high speed fan. Specifically, in-duct attenuation predictions with a statistical source model are used to obtain optimum impedance spectra over the conditions of interest. The predicted optimum impedance information is then used with acoustic liner modeling tools to design a liner aimed at producing impedance spectra that most closely match the predicted optimum values. The multi-degree of freedom design is carried through design, fabrication, and testing. In-duct attenuation predictions compare well with measured data and the multi-degree of freedom liner is shown to outperform a more conventional liner over a range of flow conditions. These promising results provide further confidence in the design tool, as well as the enhancements made to the overall design process.

Nark, Douglas M.↗
NASA NTRSDate not supplied

Toward Fully 3D-Printed Two Degree of Freedom Acoustic Liners

An acoustic liner optimization tool is developed for designing two degree of freedom (2DOF) liners with high absorption over a wide range of frequencies and sound pressure levels (SPLs). Two additively manufactured 2DOF liners (one constant and one variable chamber depth) are designed and printed with an embedded perforate layer as the septum. A normal incidence impedance tube study is performed to directly compare impedance and absorption spectra to a more traditionally manufactured 2DOF liner with embedded mesh caps in phenolic honeycomb. Comparisons of test data to predictions are shown as well as SPL sensitivities for each acoustic liner. Broadband absorption is achieved with the 3D printed 2DOF liner containing constant chamber depths, although due to current limitations in printed embedded perforate hole size, not as broad as the traditional mesh cap liner. However, results also show that the 3D printed variable chamber depth sample is more comparable to the mesh cap liner absorption, demonstrating the viability of printed embedded perforates in novel concepts.

acoustic liner 2DOF two degree of freedom 3D print↗
NASA NTRS2015

Modeling of Broadband Liners Applied to the Advanced Noise Control Fan

The broadband component of fan noise has grown in relevance with an increase in bypass ratio and incorporation of advanced fan designs. Therefore, while the attenuation of fan tones remains a major factor in engine nacelle acoustic liner design, the simultaneous reduction of broadband fan noise levels has received increased interest. As such, a previous investigation focused on improvements to an established broadband acoustic liner optimization process using the Advanced Noise Control Fan (ANCF) rig as a demonstrator. Constant-depth, double-degree of freedom and variable-depth, multi-degree of freedom liner designs were carried through design, fabrication, and testing. This paper addresses a number of areas for further research identified in the initial assessment of the ANCF study. Specifically, incident source specification and uncertainty in some aspects of the predicted liner impedances are addressed. This information is incorporated in updated predictions of the liner performance and comparisons with measurement are greatly improved. Results illustrate the value of the design process in concurrently evaluating the relative costs/benefits of various liner designs. This study also provides further confidence in the integrated use of duct acoustic propagation/radiation and liner modeling tools in the design and evaluation of novel broadband liner concepts for complex engine configurations.

Nark, Douglas M.↗
NASA NTRS2016

Compact, Lightweight, Ceramic Matrix Composite (CMC) Based Acoustic Liners for Reducing Subsonic Jet Aircraft Engine Noise

Recent developments have reduced fan and jet noise contributions to overall subsonic aircraft jet-engine noise. Now, aircraft designers are turning their attention toward reducing engine core noise. The NASA Glenn Research Center and NASA Langley Research Center have teamed to investigate the development of a compact, lightweight acoustic liner based on oxide/oxide ceramic matrix composite (CMC) materials. The NASA team has built upon an existing oxide/oxide CMC sandwich structure concept that provides monotonal noise reduction. Oxide/oxide composites have good high temperature strength and oxidation resistance, which could allow them to perform as core liners at temperatures up to 1000C (1832F), and even higher depending on the selection of the composite constituents. NASA has initiated the evaluation of CMC-based liners that use cells of different lengths (variable-depth channels) or effective lengths to achieve broadband noise reduction. Reducing the overall liner thickness is also a major goal, to minimize the volume occupied by the liner. As a first step toward demonstrating the feasibility of our concepts, an oxide/oxide CMC acoustic testing article with different channel lengths was tested. Our approach, summary of test results, current status, and goals for the future are reported.

testing↗