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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Testing thermal gradient driving force for grain boundary migration using molecular dynamics simulations

Strong thermal gradients in low-thermal-conductivity ceramics may drive extended defects, such as grain boundaries and voids, to migrate in preferential directions. In this work, molecular dynamics simulations are conducted to study thermal gradient driven grain boundary migration and to verify a previously proposed thermal gradient driving force equation, using uranium dioxide as a model system. It is found that a thermal gradient drives grain boundaries to migrate up the gradient and the migration velocity increases under a constant gradient owing to the increase in mobility with temperature. Different grain boundaries migrate at very different rates due to their different intrinsic mobilities. The extracted mobilities from the thermal gradient driven simulations are compared with those calculated from two other well-established methods and good agreement between the three different methods is found, demonstrating that the theoretical equation of the thermal gradient driving force is valid, although a correction of one input parameter should be made. The discrepancy in the grain boundary mobilities between modeling and experiments is also discussed.

36 MATERIALS SCIENCE↗

Thermal Test on Target with Pressed Disks

A thorough test of the thermal performance of a target for Mo 99 production using solid Mo 100 target to produce the Mo 99 via a gamma-n reaction has previously been conducted at Argonne National Laboratory (ANL). The results are reported in “Zero Degree Line Mo Target Thermal Test Results and Analysis,” LANL report Number LA-UR-15-23134 dated 3/27/15. This target was comprised of 25 disks 1 mm thick and 12 mm in diameter, separated by helium coolant gaps 0.5 mm wide. The test reported in the above referenced report was conducted with natural Mo disks all cut from commercial rod. The production plant will have Mo 100 disks pressed and sintered using a process being developed at Oak Ridge National Laboratory (ORNL). The structural integrity of press-and-sinter disks is of some concern. The test reported herein included 4 disks made by the ORNL process and placed in the high heat, and therefore high thermal stress, region of the target. The electron beam energy was 23 MeV for these tests. Beam spot size was 3.5 mm horizontal and 3 mm vertical, FWHM. The thermal stress test of pressed-and-sintered disks resulted in no mechanical failures. The induced thermal stresses were below yield stress for natural Mo, indicating that up to that stress state no inherent deficiencies in the mechanical properties of the fabricated disks were evident.

07 ISOTOPE AND RADIATION SOURCES↗

Determination of the Convective Heat-Exchange Coefficient in Inner Channels of Light-Absorbing Heat-Exchange Panels of Flat-Plate Solar Water-Heating Collectors Based on the Results of Their Short-Term Thermal Testing in Full-Scale Conditions

The results of investigations to determine the convective heat-exchange coefficient in the inner heat-exchange channels (HECs) of the light-absorbing heat-exchange panels (LAHPs) of flat-plate solar water-heating collectors (FPSWHCs) are given based on the results of their short-term heat testing in fullscale quasi-stationary conditions. The research method is based on determining the value of the required parameter from the heat-balance equation formed for the inner surfaces of the LAHP HEC walls. The structures of the flow LAHPs with a sheet-piped and thin parallelepiped form are selected as the test objects. The thermal tests of the FPSWHC are carried out during the near-midday hours of the light day to ensure the quasi-stationary mode condition. The reliability of the proposed method and results of the investigations is proved by comparing the values of the thermal-efficiency coefficients of the FPSWHC LAHPs obtained using two independent approaches.

14 SOLAR ENERGY↗

Zero Degree Line Mo Target Thermal Test Results and Analysis

Target testing at 35 and 42 MeV was completed on January 14, 2015. At 35 MeV the current was varied from 177 to 375 μA with helium mass flow rate varied from 45 up to 101 g/s. At 42 MeV only one current, 170 mA, was tested because of accelerator performance limitations. The target design for this test, and the subsequent production tests, is largely unchanged from the earlier design for ANL beam tests at lower energy and higher current, comprised of 25 Mo disks 1 mm thick spaced 0.5 mm apart for helium coolant flow gaps. Disks are 12 mm diameter, with expected beam size 6 mm FWHM. Because the target, particularly the window, was designed for lower energy and higher current, the intercepted beam (beam heating) was much less during these tests. Therefore, the thermal stress and, more importantly, reduction in material strength resulting from high temperature, was not a limiting concern. The intended result of the thermal test is to measure heat transfer as a function of helium mass flow rate. Heat transfer coefficient was determined by the measurement of temperature at the center of the first 8 Mo disks while varying helium flow rate and beam current. The performance was then compared to predictive tools: Heat transfer correlations in the literature and finite element analysis using ANSYS

42 ENGINEERING↗

Beam Diagnostics Report for the Thermal Test Conducted on 3/9/2016

The thermal test OTR data revealed several issues with the beam focus and the target window itself. The oxidation of the target window and the prominence of a scratch across the center of the window makes it impossible to accurately measure the beam profile and size.

43 PARTICLE ACCELERATORS↗

Results of thermal test of metallic molybdenum disk target and fast-acting valve testing

This report describes the irradiation conditions for thermal testing of helium-cooled metallic disk targets that was conducted on March 9, 2016, at the Argonne National Laboratory electron linac. The four disks in this irradiation were pressed and sintered by Oak Ridge National Laboratory from molybdenum metal powder. Two of those disks were instrumented with thermocouples. Also reported are results of testing a fast-acting-valve system, which was designed to protect the accelerator in case of a target-window failure.

36 MATERIALS SCIENCE↗

Design and calibration of a novel transient radiative heat flux meter for a spacecraft thermal test

Radiative heat flux measurement is significantly important for a spacecraft thermal test. To satisfy the requirements of both high accuracy and fast response, a novel transient radiative heat flux meter was developed. Its thermal receiver consists of a central thermal receiver and two thermal guarded annular plates, which ensure the temperature distribution of the central thermal receiver to be uniform enough for reasonably applying lumped heat capacity method in a transient radiative heat flux measurement. This novel transient radiative heat flux meter design can also take accurate measurements regardless of spacecraft surface temperature and incident radiation spectrum. The measurement principle was elaborated and the coefficients were calibrated. Experimental results from testing a blackbody furnace and an Xenon lamp show that this novel transient radiative heat flux meter can be used to measure transient radiative heat flux up to 1400 W/m{sup 2} with high accuracy and the response time of less than 10 s.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Development of an Experimental Approach for Thermal Testing in Bedded Salt - 19431

Safe and permanent isolation of used nuclear fuel (UNF) and high-level nuclear waste (HLW) is an integral component of the cradle-to-grave philosophy of radioactive waste management. Out of the multitude of rock types considered for the permanent deep disposal of nuclear waste (tuff, shale, granite, clay, and salt), salt has received significant interest particularly because of the advantage offered by salt as an impermeable and dry medium with self-sealing properties. The concept of HLW disposal in salt has been investigated through several testing campaigns in the U.S. and in Germany. Serval knowledge gaps still exist in our understanding of how brine is generated and how it transports under heat generating conditions. These knowledge gaps limit our ability to build a robust safety case for the disposal of heat generating waste in salt. The current manuscript reports on efforts performed to develop a field-testing campaign to study brine and water vapor migration in heated salt. The paper summarizes initial work done in a phased thermal testing program in bedded salt at the Waste Isolation Pilot Plant (WIPP), Carlsbad, New Mexico. The testing to date has been focused on existing boreholes and is being used to 'shakedown' the process for implementation of a more refined testing program that will be implemented in freshly drilled boreholes planned for FY2019. We designed and deployed a heater assembly that consisted of a packer, borehole deformation gauge, heater block, a network of thermocouples, and a pressure transducer setup to measure in situ temperature and pressure. The assembly was deployed in an existing borehole and several heating and cooling experiments were performed to test the performance of the different instruments fielded. We report on the results obtained for brine generation as a function of time and heating and cooling cycles and temperature evolution in the rock salt. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Predicting Building Envelope Construction from In-Situ Thermal Testing

When embarking on a retrofit of a building envelope, it is critical to understand the composition of its assembly. This practice is currently done by destructive and invasive material testing or demolition, which is sometimes not possible when in historic or protected buildings. To address this problem, in-situ thermal testing can be utilized along with machine learning classification algorithms to infer the composition of an assembly. In this paper, a proof-of-concept K-nearest neighbors classification model is developed to classify assembly composition from effective thermal resistance, effective thermal mass, and assembly cladding. This model was trained and tested utilizing a synthetic dataset producing an F1-score of 94.6%. This model was also validated with experimental data from a 100-year old wall assembly, confirming the model’s real-world validity. The paper presents a framework for inferring as-built envelope assemblies, all without having to damage or disturb the building and its occupants.

Pilet, Tyler J.↗

DOE's National Solar Thermal Test Facility Operations and Maintenance (Final Report FY19-21)

Sandia National Laboratories has been tasked to operate and maintain the National Solar Thermal Test Facility (NSTTF) located in Kirtland Airforce Base near Albuquerque, NM. The NSTTF provides established test platforms and experienced researchers and technologists in the field of Concentrating Solar Technologies (CST) and Concentrating Solar Power (CSP). This three-year project seeks to maintain the NSTTF for development, testing, and application of new CSP technologies that are instrumental in advancing the state-of-the-art in support of SunShot and Generation 3 CSP technology goals. In turn, these technologies will form the foundation of the global CSP industry and continue to advance the technology to new levels of efficiency, higher temperatures, lower costs, lower risk, and higher reliability. The NSTTF provides established test platforms and highly experienced researchers and technologists in the CSP field.

14 SOLAR ENERGY↗

Statistical analysis of an inter-laboratory comparison of small-scale safety and thermal testing of RDX

In this study, the Integrated Data Collection Analysis (IDCA) program has conducted a proficiency test for small-scale safety and thermal (SSST) testing of homemade explosives (HMEs). Described here are statistical analyses of the results from this test for impact, friction, electrostatic discharge, and differential scanning calorimetry analysis of the RDX Class 5 Type II standard. The material was tested as a well-characterized standard several times during the proficiency test to assess differences among participants and the range of results that may arise for well-behaved explosive materials.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

DOE’s National Solar Thermal Test Facility Operations and Maintenance

This report details operations and maintenance (O&M) activities performed across Fiscal Years 2022 through 2024 in support of the continued capabilities of the National Solar Thermal Testing Facility (NSTTF) at Sandia National Laboratories. The NSTTF O&M project is funded by the U.S. Department of Energy Solar Energy Technologies Office (SETO) to support research activities and testing on behalf of external customers at the facility under award number CPS 38491. During the project period, the NSTTF made progress in the areas of site metrics, site maintenance and utilization tracking, and customer engagement. The O&M project also supported special initiatives including procurement of a heat exchanger for particle concentrating solar thermal processes and a scoping and cost study for refurbishment and repair of component in the NSTTF heliostat field.

14 SOLAR ENERGY↗

Thermal Test Suite for Code Maintenance and Validation of Diablo

This document describes a series of test problems that ensure that the Thermal capabilities of Diablo are working correctly. Diablo utilizes the Finite Element Method to discretize the problem in space and a trapezoidal rule finite difference scheme to discretize the problem in time. This suite will test the codes capabilities to handle various boundary conditions, source terms, and initial conditions. It will also test the coupling between thermal and solid effects, and the use of various linear and nonlinear solvers.

42 ENGINEERING↗

Mu2e Target Thermal Test Project

The Mu2e experiment requires a production target capable of operating under extreme thermal conditions caused by an 8 GeV proton beam. This project’s objective supports the development of the Mu2e Production Target by testing the Stickman model’s thermal behavior. To test this, Angel Flores Luviano has assisted Jonathan Williams in progressing this project by contributing to the development of a Radiative Cooling Test Fixture (RCTF) that will be used to evaluate the thermal behavior of the new production target model. Engineering calculations were performed to analyze thermal performance and pressure drop within the cold well and water cooling circuit, and determine optimal sizing for key components of the water system. An engineering note was made to document the calculations. CAD models of the water circuit piping, thermocouple mount, and radiator chimney were developed, and prototype test rig components were fabricated using 3D printing. Future work will focus on conti nued RCTF development which includes control system integration, heater hardware design, and interfaces that can be scaled up to increase thermal capacity.

Luviano, Angel Flores [Unlisted]↗

Variation of methods in small-scale safety and thermal testing of improvised explosives

Here, one of the first steps in establishing safe handling procedures for explosives is small-scale safety and thermal (SSST) testing. To better understand the response of homemade or improvised explosives (HMEs) to SSST testing, 16 HME materials were compared to 3 standard military explosives in a proficiency-type round robin study among five laboratories, two U.S. Department of Defense and three U.S. Department of Energy, sponsored by the Department of Homeland Security, Science & Technology Directorate, Explosives Division.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗