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At least 19 records

Implementation of a Spacer Grid Rod Thermal-Hydraulic Reconstruction (ROTHCON) Capability into the Thermal-Hydraulic Subchannel Code CTF

The Consortium for Advanced Simulation of Light Water Reactors is developing a core simulator capability known as the Virtual Environment for Reactor Applications (VERA) to address nuclear industry challenge problems such as crud-induced power shift (CIPS). The CTF thermal-hydraulic (T/H) subchannel code provides thermal feedback in the coupled neutronics, T/H, crud chemistry simulation that VERA performs. It has been discovered that the coarse meshing approach used by CTF (in which fuel rods are discretized into four azimuthal segments) can be a source of error in predicting crud growth and boron distribution in VERA CIPS calculations. Spacer grid effects lead to complex rod-to-fluid heat transfer behavior that, when not resolved, can lead to error in the prediction of crud growth and boron deposition. A higher-fidelity computational fluid dynamics approach can be used instead of CTF, but this leads to excessive simulation times. This paper presents an approach for using high-fidelity computational fluid dynamics data to create shape functions that are used in CTF to reconstruct rod surface heat transfer behavior as a function of spacer grid geometry. The approach is demonstrated for a 5 × 5 rod bundle facility with five mixing vane grids under a range of operating conditions encountered in nominal pressurized water reactor conditions. Furthermore, it is demonstrated that the grid heat transfer maps are successful at introducing a higher-fidelity heat transfer modeling capability into CTF.

CFD-informed↗

Multiscale thermal hydraulic coupling methods for boiling water reactor simulation

During the last two years, the Virtual Environment for Reactor Applications (VERA) has been extended to simulate boiling water reactors (BWRs). The thermal hydraulic effects present in BWRs are far more complex than those in pressurized water reactors (PWRs). Therefore, the runtime is significantly increase and convergence behavior worse compared to PWRs. Most of the additional runtime is spent during the first few coupled iterations, when the power shape is still rapidly evolving, dramatically affecting the thermal hydraulics (TH). To alleviate the increased computational expense, a multiscale TH coupling approach was developed in VERA in which a highly efficient, simplified TH model is solved for several coupled iterations until the power shape is partially converged. The simplified solution is used to inform the assembly-wise flow distribution in the high-fidelity TH solver CTF, reducing the amount of work required to properly balance the pressure drop in each channel and reducing runtime for the couple calculation. Because the final TH calculations are performed with CTF, there is ultimately no impact on the accuracy of the converged solution. This paper presents the details of this multiscale TH coupling approach, along with results for a 4x4 array of GE-14 fuel bundles and whole-core coupled simulations of the Hatch core. These two cases show that the multiscale approach dramatically reduces the runtime of coupled BWR simulations. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Experimental Validation of Thermal Hydraulic Behavior in Sodium Fast Reactors (SFR) with the Thermal Hydraulic Experimental Test Article (THETA)

Thermal stratification and transition to natural circulation pose two of the largest sources of uncertainty in systems-level modeling of liquid metal-cooled fast reactors. As these phenomena typically develop during transient event sequences, licensing-basis events analyzed using systemslevel models may have considerable uncertainties associated with thermal-hydraulic parameters of the system to account for these phenomena. As a result, the validation basis for these phenomena for systems-level codes is insufficient to fully support the wide range of liquid metal fast reactors being developed in the US. Currently, the most viable path for licensing a design is to take significant conservatisms and maintain sufficiently large safety margins to account for this uncertainty.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Simulation of thermal hydraulic performance of multiple parallel micropin arrays for concentrating solar thermal applications with supercritical carbon dioxide

Concentrated solar power (CSP) plants have the potential to provide 24 h, renewable electricity. Current CSP systems have high capital and operational costs which makes the levelized cost of electricity uncompetitive with conventional techniques. Recent experimental research has shown the potential of small unit cells (up to 2 × 2 cm) containing micropin arrays (D H < 1 mm) to operate efficiently at high incident flux (>140 W cm -2 ) using supercritical carbon dioxide as the working fluid. Applying this technology to CSP systems would result in a smaller central receiver, which would reduce thermal losses, increase receiver efficiency and reduce the capital cost of the receiver component. This study investigates and addresses the practical thermal and hydraulic issues in numbering up these small unit cells into numerous parallel cells within an integrated module design. A thermal hydraulic network model is developed to quantify the distribution and the overall receiver efficiency of an integrated module. This model is used to specify maximum allowable unit cell size and header dimensions to maintain acceptable thermal performance and pressure loss. Once a module design was finalized, parametric studies were performed to study the effects of varying incident flux on flow distribution and thermal performance of the module. Finally, the results show that an integrated module design can be achieved with less than 5% flow maldistribution and a pressure drop acceptable to the remainder of the system.

14 SOLAR ENERGY↗

MURR LEU structural and thermal hydraulics analyses: Part II – Impacts of irradiation thermo-mechanical behavior on thermal hydraulics safety analyses

A series of structural analyses have been performed to support the conversion of the University of Missouri Research Reactor (MURR) from the use of highly enriched uranium (HEU; ≥20 wt% U-235) to low-enriched uranium (LEU; <20 wt% U-235) fuel. The irradiation thermo-mechanical analysis evaluated the effects of fuel swelling, irradiation creep, thermal expansion, as well as thermal resistance from the oxide layer growth for the MURR LEU element in prototypic thermal and irradiation conditions as presented in Part I of this article. Overall, this irradiation thermo-mechanical analysis predicts smaller gap thickness reductions in previously limiting regions, and larger reductions in the middle of the outermost end channels where power density is not typically a maximum. Due to substantial differences between the channel gap reductions assumed for the previous safety analyses and those predicted by the irradiation thermo-mechanical analysis, a need to evaluate their impact on the thermal hydraulics safety analyses arose. This article presents the results from the steady-state safety analysis for normal operation as well as the two most limiting accident scenarios. The calculation models were revised in order to account for the spatial and temporal variation of the channel gap thicknesses. The results show that sufficient safety margins are still maintained for normal operation as well as during the postulated accident transients. This work provides a methodology of incorporating the irradiation thermo-mechanical behavior of plate-type fuel into the thermal hydraulics safety analyses.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Stabilized FE simulation of prototype thermal-hydraulics problems with integrated adjoint-based capabilities

A critical aspect of applying modern computational solution methods to complex multiphysics systems of relevance to nuclear reactor modeling, is the assessment of the predictive capability of specific proposed mathematical models. In this respect the understanding of numerical error, the sensitivity of the solution to parameters associated with input data, boundary condition uncertainty, and mathematical models is critical. Additionally, the ability to evaluate and or approximate the model efficiently, to allow development of a reasonable level of statistical diagnostics of the mathematical model and the physical system, is of central importance. In this study we report on initial efforts to apply integrated adjoint-based computational analysis and automatic differentiation tools to begin to address these issues. The study is carried out in the context of a Reynolds averaged Navier–Stokes approximation to turbulent fluid flow and heat transfer using a particular spatial discretization based on implicit fully-coupled stabilized FE methods. Initial results are presented that show the promise of these computational techniques in the context of nuclear reactor relevant prototype thermal-hydraulics problems.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Technical Basis in Support of the Conversion of the University of Missouri Research Reactor (MURR) Core from Highly-Enriched to Low-Enriched Uranium – Steady-State Thermal-Hydraulic Analysis

The thermal performance of the proposed low-enriched uranium (LEU) core for the University of Missouri Research Reactor (MURR) during steady-state operation is predicted. This conceptual design core, core CD35, is to replace the existing MURR Highly-Enriched Uranium (HEU) core. An earlier proposed LEU core design, the Feasibility Study Design (FSD) core, which was subsequently superseded due to issues of fuel plate manufacture, is also analyzed. Acceptable margins to both flow instability and critical heat flux (CHF) are demonstrated for both LEU cores. The designs of the HEU core and the two LEU cores are similar in that each has eight geometrically-identical wedge-shaped fuel elements that are arranged in a circle to form an annulus. Each element has 23 or 24 parallel curved fuel plates depending on the element design, which are separated by thin curved rectangular coolant channels. There is an additional coolant channel outside the first fuel plate of each element and another one outside the last fuel plate. Downward flow through these coolant channels removes the power deposited in the core. Geometric tolerances and the clearances needed for insertion and removal of the elements from the reactor vessel are considered in the analysis. For each of the three cores, the core neutron physics analysis, which is provided in a separate report, considered 24 cases that together bound the most-limiting thermal-hydraulic state for each core. All 24 cases for each core were individually modeled in the thermal-hydraulic analysis. In each case all eight elements were modeled simultaneously.

Feldman, E. E.↗

Incorporation of Thermal Hydraulic Models for Thermal Power Dispatch into a PWR Power Plant Simulator

This report describes the development, modeling, and results of a generic pressurized water reactor power plant simulator that incorporates coupled electrical and thermal power dispatch to an industrial process located approximately one kilometer from the nuclear power plant. The simulator is a commercial PWR simulator that has been modified to include thermal power dispatch as described in past milestone reports [ , ]. The commercial PWR simulator is a generic simulator available from GSE SYSTEMS® (Sykesville, MD, USA) that is built using RELAP5-HDTM Real-Time Solution and in-house software developed by GSE Systems. This generic PWR (GPWR) simulator performs real-time simulation of the complete power plant from the reactor neutronics to the electricity generation and distribution. All primary, secondary, and auxiliary systems are modeled including all control logic in order to provide the most accurate representation of actual nuclear power plant (NPP) operation, and the simulator results have been rigorously verified by an actual NPP operating at approximately 1 GWe. This report is a continuation of worked performed in previous years, and supplemental information from previous reports is included in the appendix for reference.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

THM: the MOOSE thermal hydraulics module

The MOOSE Thermal Hydraulics Module (THM) is designed to facilitate the development of thermal hydraulic system models. It provides the capability to assemble networks of coupled components such as pipes, junctions, valves, turbomachinery, and heat exchangers. Its library of components supports a single-phase, compressible flow model based on a variable-area formulation of the Euler equations of gas dynamics and discretized using a finite volume scheme. THM offers a flexible system for specifying closures such as friction factors or heat transfer coefficients, allowing the user to choose from built-in correlations or define their own in the input file. A control logic system can be used to control input parameters, necessary for implementing transient scenarios and mirroring real control systems in thermal hydraulic systems. THM can be coupled with other MOOSE-based applications for multiphysics calculations. This talk will give an introduction to the capabilities of THM and provide some examples of its usage and validation.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

A HISTORICAL PERSPECTIVE OF NUCLEAR THERMAL HYDRAULICS

The nuclear thermal-hydraulics discipline was developed following the needs for nuclear power plants (NPPs) and, to a more limited extent, research reactors (RR) design and safety. As in all other fields where analytical methods are involved, nuclear thermal-hydraulics took benefit of the development of computers. Thermodynamics, rather than fluid dynamics, is at the basis of the development of nuclear thermal-hydraulics together with the experiments in complex two-phase situations, namely, geometry, high thermal density, and pressure.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Description of a Dry Cask Simulator for Measuring Internal and External Thermal-Hydraulic Performance

The thermal performance of a commercial nuclear spent fuel dry storage cask is evaluated through detailed analytical modeling. These modeling efforts are performed by the vendor to demonstrate the performance as well as regulatory compliance and are independently verified by the Nuclear Regulatory Commission (NRC). The majority of commercial dry storage casks in use today are aboveground. Cooling of the assemblies located inside the sealed canister is achieved by air flowing in the bottom of the cask and exiting out the top. Carefully measured data sets generated from testing of full sized casks or smaller cask analogs are widely recognized as vital for validating design and performance models. Numerous studies have been previously conducted. Recent advances in dry storage cask designs have significantly increased the maximum thermal load allowed in a cask in part by increasing the efficiency of internal conduction pathways and by increasing the internal convection through greater canister helium pressure. These vertical, canistered cask systems rely on ventilation between the canister and the overpack to convect heat away from the canister to the environment for both above and belowground configurations. While several testing programs have been previously conducted, these earlier validation attempts did not capture the effects of elevated helium pressures or accurately portray the external convection of aboveground and belowground canistered dry cask systems. Thus the enhanced performance of modern dry storage casks cannot be fully validated using previous studies. The purpose of the investigation described in this report is to produce data sets for the validation of assumptions associated with the thermal-hydraulic simulation of modern dry cask storage systems. Of particular interest are the steady-state cladding temperatures and the effect of elevated helium pressures in sealed canisters in both above and belowground designs. An existing electrically heated but otherwise prototypic BWR Incoloy-clad test assembly will be deployed inside of a representative storage basket and cylindrical pressure vessel that will represent the canister. The arrangement of a single assembly with well-controlled boundary conditions should simplify interpretation of results. Various arrangements of outer concentric ducting will be used to mimic conditions for above and belowground storage configurations of vertical, dry cask systems with canisters. Radial and axial temperature profiles will be measured for a wide range of decay power and helium cask pressures. As of this writing, the apparatus is currently under construction at Sandia National Laboratories in Albuquerque, NM and is expected to be operational starting in April 2016. Pre-test CFD calculations have been performed using best available information. These calculations are being used to assist in test design but will need to be validated and potentially reevaluated. The planned testing will be adjusted to reflect as-built conditions and measured system limitations. Dimensional analyses indicate that the anticipated ranges of relevant dimensionless groups (Reynolds, Modified Rayleigh, and Nusselt numbers) bracket or closely approach prototypic values for both the aboveground and belowground configurations. While designed to match prototypic values, the expected test matrix will include values that exceed currently acceptable values for decay heat, internal helium pressure, and peak cladding temperatures in order to gain more insight into the underlying behavior of the system. (authors)

42 ENGINEERING↗

Thermal hydraulic analyzer

Program solves thermal, hydraulic, or combined thermal and hydraulic problems. It can handle transient and steady-state hydraulic problems and combined thermal/hydraulic transient of steady-state problems. Physical system of interest is approximated to any degree of accuracy with lumped-parameter representation, using elements provided by program.

Core, T. C.↗

MOOSE Thermal-Hydraulics Module - MOOSE workshop

The MOOSE Thermal Hydraulics Module (THM) is designed to facilitate the development of thermal hydraulic system models. It provides the capability to assemble networks of coupled components such as pipes, junctions, valves, turbomachinery, and heat exchangers. Its library of components supports a single-phase, compressible flow model based on a variable-area formulation of the Euler equations of gas dynamics and discretized using a finite volume scheme. THM offers a flexible system for specifying closures such as friction factors or heat transfer coefficients, allowing the user to choose from built-in correlations or define their own in the input file. A control logic system can be used to control input parameters, necessary for implementing transient scenarios and mirroring real control systems in thermal hydraulic systems. THM can be coupled with other MOOSE-based applications for multiphysics calculations. This training will give an introduction to the capabilities of THM and provide some examples of its usage and validation.

97 - MATHEMATICS AND COMPUTING↗

Characterization of Thermal, Hydraulic, and Gas Diffusion Properties in Variably Saturated Sand Grades

Core Ideas This study provides physical, hydraulic, and thermal properties of five sand grades. An extended three‐region thermal conductivity model is proposed. A gas diffusivity‐based variable tortuosity parameter is examined. Useful parametric functions and descriptive models were tested. Detailed characterization of partially saturated porous media is important for understanding and predicting vadose zone transport processes. While basic properties (e.g., particle‐ and pore‐size distributions and soil‐water retention) are, in general, essential prerequisites for characterizing most porous media transport properties, key transport parameters such as thermal conductivity and gas diffusivity are particularly important to describe temperature‐induced heat transport and diffusion‐controlled gas transport processes, respectively. Despite many experimental and numerical studies focusing on a specific porous media characteristic, a single study presenting a wide range of important characteristics, together with the best‐performing functional relationships, can seldom be found. This study characterized five differently textured sand grades (Accusand no. 12/20, 20/30, 30/40, 40/50, and 50/70) in relation to physical properties, water retention, hydraulic conductivity, thermal conductivity, and gas diffusivity. We used measured basic properties and transport data to accurately parameterize the characteristic functions (particle‐ and pore‐size distributions and water retention) and descriptive transport models (thermal conductivity, saturated hydraulic conductivity, and gas diffusivity). An existing thermal conductivity model was improved to describe the distinct three‐region behavior in observed thermal conductivity–water saturation relations. Applying widely used parametric models for saturated hydraulic conductivity and soil‐gas diffusivity, we characterized porous media tortuosity in relation to grain size. Strong relations among average particle diameter, characteristic pore diameter from soil‐water retention measurements, and saturated hydraulic conductivity were found. Thus, the results of this work are useful toward better describing, linking, and predicting mass transfer and pore network properties in variably saturated porous media.

Chamindu Deepagoda, T. K. K.↗

Two-dimensional thermal-hydraulics analyses of the Pellet Bed Reactor for Nuclear Thermal Propulsion

Thermal-hydraulics design and analyses of the Pellet Bed Reactor for nuclear thermal propulsion are performed using the nuclear propulsion thermal-hydraulic analysis model to determine the 2D steady-state temperature, pressure, and flow fields in the core and optimize the orificing in the hot-frit to avoid hot spots in the core at full power operation. Results show that by properly adjusting the axial porosity profile in the hot frit, hot spots in the core can be essentially eliminated during full power operation. This important accomplishment is achieved at the expense of slightly larger pressure losses in the core because of flow restriction at the hot frit. However, the overall pressure losses is only about 11 percent of the propellant inlet pressure.

Morley, Nicholas J.↗