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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2024

Tail-Cone Thruster Fan Rotor Flutter Analysis

The aeroelastic stability of a tail cone thruster fan was analyzed for three structural modes and various nodal diameter patterns. Computational fluid dynamics modeling with blade vibrations was used in the analyses performed at design (peak-efficiency) and two near-stall conditions at the design rotational speed. Aerodynamic damping was used to assess flutter since this integrally bladed rotor design will have minimal structural damping. Aerodynamic damping was found to be low at the design condition. For the first mode, aerodynamic damping was seen to decrease towards stall, vanishing for a zero nodal diameter pattern. Further decrease in mass flow led to negative aerodynamic damping (flutter) for the first and second nodal diameters in the near stall condition. The flowfield at this lowest mass flow rate exhibited some additional unsteadiness at higher frequency. The sensitivity of results to time step and amplitudes of vibration was examined and found to be very satisfactory. The largest uncertainty in the results comes from the observed sensitivity of the aerodynamic damping to details of the variation of grid deformations in the blade passage mesh from the blade passage to the boundaries. For the parametric variations analyzed, the calculated aerodynamic damping is lower if the grid deformations near the blade surface are higher. Further work is needed to understand the cause of this sensitivity and find possible solutions to reduce the effects on flutter predictions.

Fan↗
NASA NTRS2018

Conceptual Aerodynamic Design of a Tail-Cone Thruster System Under Axi-Symmetric Inlet Distortion

This paper presents a conceptual design of a tail-cone thruster system which is operating under an axisymmetric inlet distortion. An effort to realize the targeted fuel burn saving that was proposed in NASA's STARC_ABL aircraft design is made through a CFD (Computational Fluid Dynamics)-based design approach. This method employs three iterative steps to exploit the CFD tools until the design requirements are met: a quasi-2D through-flow model to design the fan/EGV (Exit Guide Vane), a 3-D RANS (Reynolds Averaging Navier-Stokes) simulation of the single blade row to account for the inlet/fan and the EGV/nozzle interaction, and a 3-D RANS simulation of the airframe with a propulsor installed - propulsion airframe integration (PAI). The design requirements which include the thrust, and shaft power of the propulsor are matched throughout the evaluations coming from two CFD domains, i.e., the turbo-machinery and the PAI. During the switch between these different computational domains, the inlet and exit profiles are matched via the correction factors of the body-force model. The present tail-cone thruster (TCT) aerodynamic design leverages a low-pressure ratio fan (FPR=1.2 to approximately 1.25) of which the camber-line angles are predicted by a quasi-2D through-flow model. The quasi-2D model is derived to analyze the radially distorted flow resulting from the ingested boundary layer at the inlet. It also estimates the appropriate velocity vectors of the metal angles of the fan and EGV which is subjected to different types of vortex at the fan exit. The baseline geometry is revisited and its internal flow-path and exhaust cone are redesigned to illustrate the strong correlation among the components of the propulsor in the PAI domain. The peak efficiency point of the fan/EGV with respect to the blade counts, also known as solidity, and rotational speed is chosen for the cruise condition via parametric studies. The corresponding performance maps are presented. The resulting performance metrics of the new conceptual design of the BLI (Boundary Layer Ingestion) propulsor are analyzed and compared with these of the baseline in the PAI aspect. Finally, ideas of the CFD based design of a BLI propulsor are discussed based on the observations drawn from the numerical results.

Inlet↗
NASA NTRSDate not supplied

Aeropropulsive Assessment of a BLI Tail-Cone Thruster Propulsion System for the NASA Common Research Model and a Transonic Truss-Braced Wing Configuration

This paper presents an investigation into the potential benefits of a boundary layer ingestion(BLI) aft fuselage propulsion system, or tail-cone thruster (TCT), when applied to two transport category aircraft: a conventional tube-and-wing configuration based on the NASA Common Research Model (CRM) and a transonic truss-braced wing (TTBW) configuration. Through the ingestion of low-momentum flow developed over the airframe of an aircraft, the TCT propulsion system technology can reduce overall power consumption and hence fuel burn and emissions. However, an accurate assessment of this potential requires the application of high-fidelity analysis tools that can capture the relevant propulsion-airframe integration effects, at least to first order. Toward this end, the present study employs aeropropulsive analysis tools based on the Reynolds-averaged Navier-Stokes equations to estimate the power savings coefficient, measured relative to equivalent non-BLI configurations of a given airframe. Results indicate shaft power savings of 4.1% and 5.9% can be obtained for the boundary-layer ingesting TCT configuration of the CRM and TTBW, respectively. The present study also examines the coupling between airframe aerodynamics and the inlet flow distortion experienced by the TCT of a given aircraft configuration through airframe component sensitivity studies.

AATT↗
NASA NTRSDate not supplied

Computational Aerodynamic Analysis in Support of the CRM Tail Cone Thruster Configuration Wind Tunnel Test

NASA’s Advanced Air Transport Technology (AATT) project is breaching the boundaries of aircraft design in pursuit of eco-friendly solutions that are compatible with urban noise comfort levels. Boundary layer ingesting (BLI) propulsion systems promise to reduce fuel burn with additional potential benefits in noise reduction. Type-II BLI systems of the STARC-ABL type are the subject of a test campaign planned for fiscal year 2022 in the National Transonic Facility (NTF), for which a CRM-based model with a retrofitted tail cone thruster (TCT) has been designed. The present work is a precursor to the NTF test, where the 240 cases planned for the experiment were simulated using the Launch, Ascent and Vehicle Aerodynamics (LAVA)computational framework. Solution sensitivity to angle of attack, engine operating conditions, and the presence of the supporting structure (sting) in the wind tunnel test are analyzed in the extensive dataset. The main flow features contributing to the inlet distortion are identified as the vertical tail wake, wing downwash and fuselage upsweep vortices, with the latter two experiencing the greatest sensitivity to angle of attack. Finally, results from an inlet-guide-vane(IGV) design/integration study are presented. The LAVA team and the turbomachinery design team at NASA’s Ames and Glenn Research Centers are collaborating in an effort to reduce flow distortion upstream of the fan by means of integrating an IGV system into the CRM-TCT model. A significant improvement in flow distortion metrics has been achieved since the initial design iteration. Results employing an actuator zone model with realistic radially-varying thrust profiles to simulate first-order fan effects within LAVA are presented.

AATT↗
NASA NTRS2016

Sizing Power Components of an Electrically Driven Tail Cone Thruster and a Range Extender

The aeronautics industry has been challenged on many fronts to increase efficiency, reduce emissions, and decrease dependency on carbon-based fuels. This paper provides an overview of the turboelectric and hybrid electric technologies being developed under NASA's Advanced Air Transportation Technology (AATT) Project and discusses how these technologies can impact vehicle design. The discussion includes an overview of key hybrid electric studies and technology investments, the approach to making informed investment decisions based on key performance parameters and mission studies, and the power system architectures for two candidate aircraft. Finally, the power components for a single-aisle turboelectric aircraft with an electrically driven tail cone thruster and for a hybrid-electric nine-passenger aircraft with a range extender are parametrically sized, and the sensitivity of these components to key parameters is presented.

hybrid propulsion↗
NASA NTRS2016

Sizing Power Components of an Electrically Driven Tail Cone Thruster and a Range Extender

The aeronautics industry has been challenged on many fronts to increase efficiency, reduce emissions, and decrease dependency on carbon-based fuels. The NASA Aeronautics Research Mission Directorate has identified a suite of investments to meet long term research demands beyond the purview of commercial investment. Electrification of aviation propulsion through turboelectric or hybrid electric propulsion is one of many exciting research areas which has the potential to revolutionize the aviation industry. This paper will provide an overview of the turboelectric and hybrid electric technologies being developed under NASAs Advanced Air Transportation Technology (AATT) Project, and how these technologies can impact vehicle design. An overview will be presented of vehicle system studies and the electric drive system assumptions for successful turboelectric and hybrid electric propulsion in single aisle size commercial aircraft. Key performance parameters for electric drive system technologies will be reviewed, and the technical investment made in materials, electric machines, power electronics, and integrated power systems will be discussed. Finally, power components for a single aisle turboelectric aircraft with an electrically driven tail cone thruster and a hybrid electric nine passenger aircraft with a range extender will be parametrically sized.

turbogenerator↗
NASA NTRS2018

NASA Electric Aircraft Testbed (NEAT) Single-Aisle Transport Air Vehicle Hybrid Electric Tail-Cone Thruster Powertrain Configuration and Test Results

A key technical challenge is to establish a viable concept for a MW-class hybrid gas-electric propulsion system for a commercial transport aircraft. This includes developing aircraft propulsion system conceptual designs, integrating sub-systems, high efficiency/power density electric machines, flight-weight power system and electronics, and enabling materials in high voltage insulation, high frequency soft magnetics, and conductors. The primary benefit of this research is to diversify the current turbofan propulsion options to include hybrid electric propulsion elements that reduce energy usage, emissions, and noise. A reconfigurable powertrain testbed at NASA Glenn Research Center is described including test results from the initial 500 kW powertrain configuration.

Dyson, Rodger W.↗
NASA NTRS2018

NASA Electric Aircraft Testbed Single-Aisle Transport Air Vehicle Hybrid Electric Tail-Cone Thruster Powertrain Configuration and Test Results

A key technical challenge is to establish a viable concept for a MW-class hybrid gas-electric propulsion system for a commercial transport aircraft. This includes developing aircraft propulsion system conceptual designs, integrating sub-systems, high efficiency/power density electric machines, flight-weight power system and electronics, and enabling materials in high voltage insulation, high frequency soft magnetics, and conductors. The primary benefit of this research is to diversify the current turbofan propulsion options to include hybrid electric propulsion elements that reduce energy usage, emissions, and noise.

Dyson, Rodger↗
NASA NTRSDate not supplied

Performance Analysis of Optimized STARC-ABL Designs Across the Entire Mission Profile

Boundary layer ingestion (BLI) offers the potential for significant fuel burn reduction by exploiting strong aeropropulsive interactions. NASA’s STARC–ABL concept uses an electri- cally powered BLI tail cone thruster on what is otherwise a traditional airframe. Despite the traditional airframe of this configuration, aeropropulsive integration is critical to the perfor- mance of the BLI propulsor. Furthermore, due to being electrically powered, the fan pressure ratio and efficiency of the BLI tail cone thruster vary widely across the flight envelope, and this variation in fan performance must be accounted for with the aeropropulsive integration of the BLI system. Thus, accurate performance prediction for this novel propulsion configu- ration requires the use of a coupled aeropropulsive model across the flight envelope. In this work, we analyze the off-design performance of 18 optimized designs using an aeropropulsive model that is built with the OpenMDAO framework to couple 3-D RANS CFD simulations to 1-D thermodynamic cycle analyses. The designs are created via high-fidelity aeropropulsive design optimizations that span a range of fan pressure ratio and thrust values at the cruise conditions for the STARC-ABL concept, which was chosen as the aerodynamic design point for the propulsor. Performance analyses we present herein are then performed at a range of off-design flight conditions that span the flight envelope, including low-speed and low-altitude flight conditions. This study provides the first set of high-fidelity data for the STARC–ABL configuration at off-design conditions, and the results quantify the power savings through BLI compared to a traditional propulsion system across the entire mission profile.

optimization↗
NASA NTRSDate not supplied

Experimental Investigation of a Boundary Layer Ingesting Tailcone Thruster Configuration at the National Transonic Facility

A transonic, high Reynolds number wind tunnel test of a Boundary Layer Ingesting Tailcone System (BLITS) was conducted in the National Transonic Facility (NTF) at the NASA Langley Research Center during the spring of 2023. The test was sponsored by the NASA Advanced Air Transport Technology Project and produced a large dataset to help in the development and validation of an integrated airframe-turbomachinery computational simulation capability. The Common Research Model with Tail Cone Thruster (CRM-TCT) configuration was tested at Mach numbers from 0.75 to 0.85 and Reynolds number based on mean aerodynamic chord from 5 to 15 million, with the objective of characterizing the tailcone nacelle inlet pressure and flow angle profile, characterizing the aftbody boundary layer (BL), and evaluating the overall airframe configuration performance. The test article included multiple tailcone nacelle assemblies with different measurement objectives, and each assembly was able to be controlled remotely and rotate in small increments, allowing for an increased measurement density for characterizing the nacelle inlet distortion. Additionally, the use of cryogenic-rated miniature BL rakes was successful in measuring boundary layer heights on the aftbody. Sensitivities of the measured quantities of interest to Mach number, Reynolds number, angle of attack, and nacelle weight flow rate are also presented.

boundary layer ingestion (BLI)↗
NASA NTRSDate not supplied

Experimental Investigation of a Boundary Layer Ingesting Tailcone Thruster Configuration at the National Transonic Facility

A transonic, high Reynolds number wind tunnel test of a Boundary Layer Ingesting Tailcone System (BLITS) was conducted in the National Transonic Facility (NTF) at the NASA Langley Research Center during the spring of 2023. The test was sponsored by the NASA Advanced Air Transport Technology Project and produced a large dataset to help in the development and validation of an integrated airframe-turbomachinery computational simulation capability. The Common Research Model with Tail Cone Thruster (CRM-TCT) configuration was tested at Mach numbers from 0.75 to 0.85 and Reynolds number based on mean aerodynamic chord from 5 to 15 million, with the objective of characterizing the tailcone nacelle inlet pressure and flow angle profile, characterizing the aftbody boundary layer (BL), and evaluating the overall airframe configuration performance. The test article included multiple tailcone nacelle assemblies with different measurement objectives, and each assembly was able to be controlled remotely and rotate in small increments, allowing for an increased measurement density for characterizing the nacelle inlet distortion. Additionally, the use of cryogenic-rated miniature BL rakes was successful in measuring boundary layer heights on the aftbody. Sensitivities of the measured quantities of interest to Mach number, Reynolds number, angle of attack, and nacelle weight flow rate are also presented.

boundary layer ingestion (BLI)↗
NASA NTRS2018

Aerodynamic Design and Optimization of Fan Stage for Boundary Layer Ingestion Propulsion System

The present paper addresses the process of preliminary design of a low-pressure fan and outlet guide vane (OGV) of a boundary layer ingestion (BLI) propulsion system. The tail-cone thruster systems of NASA's STARC_ABL (Single-aisle Turboelectric Aircraft with an Aft Boundary-Layer propulsor) adopts an axi-symmetric BLI type inlet as opposed to other embedded engine systems. Thus, the focus of the present work is placed on maximizing the efficiency of the fan and OGV stages under a significant radial distortion. A parameterization with B-spline function for camber line angles, metal chord, thickness distribution and stacking axis of blades is presented. The flowpath lines are also parameterized by B-spline function and aggregated in the design system of blades. The design optimization with evolutionary algorithm is performed with constraints of fan pressure ratio, OGV exit swirl angle and nozzle exit properties. The inlet conditions for the turbo-machinery CFD (Computational Fluid Dynamics) domain and the design goal of the fan stage are driven by a propulsion airframe integration (PAI) model that uses a 3-D unstructured RANS (Reynolds Average Navier Stokes) solver and actuator disk model. The expected power saving of the BLI propulsor is quantified via PAI analysis and the resulting preliminary design of the fan stages is compared with a clean-inlet flow propulsor.

Turbo-machinery↗
NASA NTRSDate not supplied

Model Preparation Areas for Propulsion Airframe Integration Testing at the NASA Langley Research Center

Currently, there are three major NASA Langley facilities that perform Propulsion Airframe Integration (PAI) testing. These include the National Transonic Facility (NTF), the 14- by 22-Foot Subsonic Tunnel, and the 4-Foot Supersonic Unitary Plan Wind Tunnel. While each of these facilities have their respective model preparation areas, one model preparation area, located at the NTF complex, focuses on high mass flow blowing systems in support of other Langley Research Center facilities. The application of PAI requires special attention to the air delivery system interaction with the model. These interactions focus on the tares across the force and moment balance. The interactions are a result of the mass flow and pressure of the air through the system and the efficiency of the inlet and nozzle geometries. While this paper does not characterize any specific propulsion system, it does focus on the mass flow and pressure requirements for risk-reduction planning of such systems prior to installation in a designated wind tunnel. An example of model and nozzle sizing will be presented for the Tail Cone Thruster (TCT) variant of the Common Research Model (CRM).

PAI↗
NASA NTRSDate not supplied

High-Fidelity Aerodynamic Analysis and Optimization of the SUSAN Electrofan Concept

The Subsonic Single Aft Engine (SUSAN) Electrofan is a new single-aisle regional jet class transport aircraft being studied by NASA, which benefits from reduced fuel consumption through a reduction in the number of hydrocarbon fuel-burning engines from two to one. This is achieved through a hybrid-electric system architecture, where a series of generators are used to extract power from a fuel-consuming tail cone thruster to drive electric propulsors mounted on the wings. To support the development of these propulsion systems, which involve high levels of propulsion-airframe integration, this paper presents high-fidelity analyses through computational fluid dynamics (CFD) simulations provided by the Launch Ascent and Vehicle Aerodynamics (LAVA) framework, which also includes capabilities for modeling the effect of active propulsors. A trade space exploration is performed to investigate the advantages of several wing mounted distributed electric propulsion system configurations, including over-wing, under-wing, and trailing-edge arrangements. For the aft fuselage propulsor, focus is on the sizing of the inlet, core, and bypass ducts. High-fidelity aerodynamic shape optimization is also used to help minimize the inlet distortion intensity experienced by the aft propulsor fan through a reshaping of the fuselage.

CAS↗
NASA NTRSDate not supplied

USM3D-ME Analyses Performed in Support of a Wind Tunnel Test of a Boundary-Layer Ingestion Configuration

Boundary Layer Ingestion (BLI) has been proposed as a technology with the potential to decrease fuel burn. However, one major concern for BLI configurations is the potential degradation of the flow quality, both on the airframe and at the fan face, resulting from the tightly integrated propulsor. A wind tunnel test was performed in the National Transonic Facility (NTF) at the NASA Langley Research Center to investigate the flow quality ingested by a tail cone thruster configuration, similar to the Single Aisle Turboelectric Aircraft Concept with Aft Boundary Layer Ingestion (STARC-ABL). The wind tunnel model was a modified version of the Common Research Model (CRM) to include an aft-mounted, flow-through propulsor. The experimental data obtained from the wind tunnel test provide insight into the flow and enables an assessment of the accuracy of the USM3D-ME flow solver for predicting the flow at the fan face, which will be crucial for fan design purposes. Both grid refinement and turbulence model studies were performed for the Clean and Cruise MFP configurations at the condition corresponding to ReMAC = 5 million, Mach = 0.8, and alpha = 2 deg. The selected grid refinement level and turbulence model were then used to perform simulations over the range of conditions considered in the NTF wind tunnel test. The condition sweep comparisons illustrate favorable agreement with the experimental data over the entire range of conditions and for all Mass Flow Plug (MFP) configurations. The largest differences were observed for the Idle MFP configuration, with approximately 3% difference observed between USM3D-ME and the experimental data. Future work should investigate the impact of higher fidelity turbulence models and grid adaptation on the USM3D-ME predictions.

CRM↗
NASA NTRSDate not supplied

USM3D-ME Analyses Performed in Support of a Wind Tunnel Test of a Boundary-Layer Ingestion Configuration

Boundary Layer Ingestion (BLI) has been proposed as a technology with the potential to decrease fuel burn. However, one major concern for BLI configurations is the potential degradation of the flow quality, both on the airframe and at the fan face, resulting from the tightly integrated propulsor. A wind tunnel test was performed in the National Transonic Facility (NTF) at the NASA Langley Research Center to investigate the flow quality ingested by a tail cone thruster configuration, similar to the Single Aisle Turboelectric Aircraft Concept with Aft Boundary Layer Ingestion (STARC-ABL). The wind tunnel model was a modified version of the Common Research Model (CRM) to include an aft-mounted, flow-through propulsor. The experimental data obtained from the wind tunnel test provide insight into the flow and enables an assessment of the accuracy of the USM3D-ME flow solver for predicting the flow at the fan face, which will be crucial for fan design purposes. Both grid refinement and turbulence model studies were performed for the Clean and Cruise MFP configurations at the condition corresponding to ReMAC = 5 million, Mach = 0.8, and alpha = 2 deg. The selected grid refinement level and turbulence model were then used to perform simulations over the range of conditions considered in the NTF wind tunnel test. The condition sweep comparisons illustrate favorable agreement with the experimental data over the entire range of conditions and for all Mass Flow Plug (MFP) configurations. The largest differences were observed for the Idle MFP configuration, with approximately 3% difference observed between USM3D-ME and the experimental data. Future work should investigate the impact of higher fidelity turbulence models and grid adaptation on the USM3D-ME predictions.

CRM↗