Engineering PapersSearch

SEARCH · Engineering Papers

Results for “Surface roughness”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 19 records

Characterization of spent nuclear fuel canister surface roughness using surface replicating molds

In this study we present a replication method to determine surface roughness and to identify surface features when a sample cannot be directly analyzed by conventional techniques. As a demonstration, this method was applied to an unused spent nuclear fuel dry storage canister to determine variation across different surface features. In this study, an initial material down-selection was performed to determine the best molding agent and determined that non-modified Polytek PlatSil23-75 provided the most accurate representation of the surface while providing good usability. Other materials that were considered include Polygel Brush-On 35 polyurethane rubber (with and without Pol-ease 2300 release agent), Polytek PlatSil73-25 silicone rubber (with and without PlatThix thickening agent and Pol-ease 2300 release agent), and Express STD vinylpolysiloxane impression putty. The ability of PlatSil73-25 to create an accurate surface replica was evaluated by creating surface molds of several locations on surface roughness standards representing ISO grade surfaces N 3 , N 5 , N 7 , and N 8 . Overall, the molds were able to accurately reproduce the expected roughness average (R a ) values, but systematically over-estimated the peak-valley maximum roughness (R z ) values. Using a 3D printed sample cell, several locations across the stainless steel spent nuclear fuel canister were sampled to determine the surface roughness. These measurements provided information regarding variability in normal surface roughness across the canister as well as a detailed evaluation on specific surface features (e.g., welds, grind marks, etc.). The results of these measurements can support development of dry storage canister ageing management programs, as surface roughness is an important factor for surface dust deposition and accumulation. This method can be applied more broadly to different surfaces beyond stainless steel to provide rapid, accurate surface replications for analytical evaluation by profilometry.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W

Microwave emissions from soils with rough surfaces

The effect of surface roughness on the thermal microwave emission of soils has been studied with the Kirchoff approach. A model is presented that includes both the coherent and incoherent reflectivities of the rough surface. It is demonstrated that both the coherent and incoherent terms must be included in order for theoretical computations to provide good agreement with the experimental data, especially for wet soil, where surface roughness causes a dramatic increase in brightness temperature. In addition, the model including both the coherent and incoherent terms allows one to use the physically measured surface height deviations of the rough surface in the model. Previous models have required that an effective height, not equal to the actual surface height measurements, be used in order for theoretical computations to match measurements.

Tsang, L.

The effect of surface roughness on the average film thickness between lubricated rollers

The Christensen theory of stochastic models for hydrodynamic lubrication of rough surfaces is extended to elastohydrodynamic lubrication between two rollers. The Grubin-type equation including asperity effects in the inlet region is derived. Solutions for the reduced pressure at the entrance as a function of the ratio of the average nominal film thickness to the rms surface roughness (in terms of standard deviation), have been obtained numerically. Results were obtained for purely transverse and purely longitudinal surface roughness for cases with or without slip. The reduced pressure is shown to decrease slightly by considering longitudinal surface roughness. Transverse surface roughness has a slight beneficial effect on the average film thickness at the inlet. The same approach was used to study the effect of surface roughness on lubrication between rigid rollers and lubrication of an infinitely-wide slider bearing. The effects of surface roughness are shown to be similar to those found in elastohydrodynamic contacts.

Chow, L. S. H.

Influence of surface roughness and waviness on film thickness and pressure distribution in elastohydrodynamic contacts

The Christensen theory of a stochastic model for hydrodynamic lubrication of rough surfaces was extended to elastohydrodynamic lubrication between two rollers. Solutions for the reduced pressure at the entrance as a function of the ratio of the average nominal film thickness to the rms surface roughness, were obtained numerically. Results were obtained for purely transverse as well as purely longitudinal surface roughness for cases with or without slip. The reduced pressure was shown to decrease slightly by considering longitudinal surface roughness. The same approach was used to study the effect of surface roughness on lubrication between rigid rollers and lubrication of an infinitely wide slider bearing. Using the flow balance concept, the perturbed Reynolds equation, was derived and solved for the perturbed pressure distribution. In addition, Cheng's numerical scheme was modified to incorporate a single two-dimensional elastic asperity on the stationary surface. The perturbed pressures obtained by these three different models were compared.

Chow, L. S. H.

Effect of surface roughness on elastohydrodynamic line contact

A numerical solution of an elastohydrodynamic lubrication (EHL) contact between two long rough surface cylinders is obtained. A simultaneous solution of an elasticity equation and the Reynolds equation for two partially lubricated rough surfaces is used to obtain a theoretical solution of pressure distribution, elastohydrodynamic load and film thicknesses for given speeds. A theoretical solution is also found for lubricants with pressure dependent viscosity, material properties of cylinders, and surface roughness parameters. Elastic deformation is found from hydrodynamic and contact pressure using plane strain analysis, and results indicate that for a constant central film thickness, increasing the surface roughness decreases the EHL load and there is little variation in minimum film thicknesses as the surface roughness is increased.

Majumdar, B. C.

Lubricant pressure rippling in dynamic Hertzian contacts induced by surface roughness

A numerical analysis of the pressure distribution of a lubricant in contact with a rough surface was conducted. The magnitude of the pressures was determined by their root mean square value for the contact of two dimensional cylinders. The pressure was found to vary in the following manner: (1) the location in the contact, (2) the spectrum or frequency content of the surface roughness, (3) the mean plateau film thickness, and (4) the root mean square value of the surface roughness. Mathematical models are developed to show the relationships of the parameters.

Tallian, T. E.

Chemical and Chemical-Mechanical Polishing of Surface Roughness on L-PBF/GRCop-42 Cu-Cr-Nb Additive Manufactured 10-GHz RF Structures

Laser-based powder bed fusion (L-PBF) allows additive manufacture (AM) of lower hybrid current drive (LHCD) radio-frequency (RF) launchers from Glenn Research Copper, a Cr 2 Nb precipitation-hardened alloy (GRCop-42) in configurations unachievable with conventional machining. Rough surfaces in AM components increase RF losses and lead to arcing in high-power vacuum RF applications. Chemical polishing, chemical-mechanical polishing, or a combination of both were utilized to planarize the internal surfaces of RF structures, resulting in surface roughness as low as R a = 0.2 µm. Refinement in polishing techniques now enables GRCop-42 alloys (4 at. % Cr, 2 at. % Nb) to achieve similar surface roughness to GRCop-84 (8 at. % Cr, 4 at. % Nb) and equivalent cavity losses to extruded oxygen-free copper waveguides at 10 GHz.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY

Backscatter from a periodic rough surface at near grazing incidence

The effect of periodic surface roughness on the radar cross section (RCS) was studied. The surface roughness was formed by a small sinusoidal variation in a planar surface. RCS measurements were obtained for two different sinusoidal variations near grazing incidence for both principle polarizations. Significant grating lobes were observed in the measurements which directly correspond to the roughness characteristics. A physical optics solution was generated and compared to the measurements with reasonable agreement.

Dominek, A. K.

Dual frequency microwave radiometer measurements of soil moisture for bare and vegetated rough surfaces

Controlled ground-based passive microwave radiometric measurements on soil moisture were conducted to determine the effects of terrain surface roughness and vegetation on microwave emission. Theoretical predictions were compared with the experimental results and with some recent airborne radiometric measurements. The relationship of soil moisture to the permittivity for the soil was obtained in the laboratory. A dual frequency radiometer, 1.41356 GHz and 10.69 GHz, took measurements at angles between 0 and 50 degrees from an altitude of about fifty feet. Distinct surface roughnesses were studied. With the roughness undisturbed, oats were later planted and vegetated and bare field measurements were compared. The 1.4 GHz radiometer was less affected than the 10.6 GHz radiometer, which under vegetated conditions was incapable of detecting soil moisture. The bare surface theoretical model was inadequate, although the vegetation model appeared to be valid. Moisture parameters to correlate apparent temperature with soil moisture were compared.

Lee, S. L.

An experimental study of the atmospheric boundary layer modified by a change in surface roughness and surface temperature

Turbulent flow, resembling an on-shore flow from the ocean crossing the beach at an oblique angle, is investigated. Measurements of this flow have been taken at high sample rates and include measurements at various heights, high enough to describe the portion of the mean wind and temperature profiles and fluxes that are of interest for the solution of practical engineering problems. These problems could include air pollution (fumigation and plume trapping), operation of low flying aircraft, crop-spraying and crop-dusting operations.

Tieleman, H. W.

Single and Multiple Scattering Components of the Surface Current for Rough Surface Scattering

A method is presented for separating the single and multiple scattering contributions to the surface current which is valid up to the second order in perturbation theory. Using this method, numerical experiments are performed to determine the spectral characteristics of the surface current as a function of incidence angle and surface roughness for long random periodic gratings. It is shown that, as theincidence angle increases, the single scattering contribution shows a dependence on surface slope which is hot present in current perturbation theories.

perturbation theory Single Scattering Components M

Examination of Surface Roughness on Light Scattering by Long Ice Columns by Use of a Two-Dimensional Finite-Difference Time-Domain Algorithm

Natural particles such as ice crystals in cirrus clouds generally are not pristine but have additional micro-roughness on their surfaces. A two-dimensional finite-difference time-domain (FDTD) program with a perfectly matched layer absorbing boundary condition is developed to calculate the effect of surface roughness on light scattering by long ice columns. When we use a spatial cell size of 1/120 incident wavelength for ice circular cylinders with size parameters of 6 and 24 at wavelengths of 0.55 and 10.8 mum, respectively, the errors in the FDTD results in the extinction, scattering, and absorption efficiencies are smaller than similar to 0.5%. The errors in the FDTD results in the asymmetry factor are smaller than similar to 0.05%. The errors in the FDTD results in the phase-matrix elements are smaller than similar to 5%. By adding a pseudorandom change as great as 10% of the radius of a cylinder, we calculate the scattering properties of randomly oriented rough-surfaced ice columns. We conclude that, although the effect of small surface roughness on light scattering is negligible, the scattering phase-matrix elements change significantly for particles with large surface roughness. The roughness on the particle surface can make the conventional phase function smooth. The most significant effect of the surface roughness is the decay of polarization of the scattered light.

Sun, W.

Measuring Skew in Average Surface Roughness as a Function of Surface Preparation

Characterizing surface roughness is important for predicting optical performance. Better measurement of surface roughness reduces polishing time, saves money and allows the science requirements to be better defined. This study characterized statistics of average surface roughness as a function of polishing time. Average surface roughness was measured at 81 locations using a Zygo white light interferometer at regular intervals during the polishing process. Each data set was fit to a normal and Largest Extreme Value (LEV) distribution; then tested for goodness of fit. We show that the skew in the average data changes as a function of polishing time.

Stahl, Mark

Characteristics of ocean-reflected short radar pulses with application to altimetry and surface roughness determination

Current work related to geodetic altimetry is summarized. Special emphasis is placed on the effects of pulse length on both altimetry and sea-state estimation. Some discussion is also given of system tradeoff parameters and sea truth requirements to support scattering studies. The problem of analyzing signal characteristics and altimeter waveforms arising from rough surface backscattering is also considered.

Miller, L. S.

Backscattering from a two-scale rough surface with application to radar sea return

A two-scale composite surface scattering theory was developed without using the noncoherent assumption. The surface is assumed electrically homogeneous and finitely conducting; the surface roughness may be nonuniform geometrically. The special forms of the terms for excluding the non-coherent assumption and the meanings of these terms are discussed. To gain insight into the mechanisms of backscattering, the results are compared with those obtained by previous theories. The comparison with NRL data shows satisfactory agreement for both horizontal and vertical polarization, especially for incident angles larger than 30 deg. For smaller incident angles, NASA/JSC data have been chosen for comparison and close agreement is again observed.

Chan, H. L.

The average impulse response of a rough surface and its applications

This paper is concerned with the theoretical model for short pulse scattering from a statistically random planar surface with particular application to current state of the art radar altimetry. A short review of the assumptions inherent in the convolutional model is presented. Simplified expressions are obtained for both the impulse response and the average backscattered power for near normal incidence under the assumptions common to satellite radar altimetry systems. In particular, it is shown that the conventional two-dimensional surface integration can be reduced to a closed form solution. Two applications of these results are presented relative to radar altimetry, namely, radar antenna pointing angle determination and altitude bias correction for pointing angle and surface roughness effects. It is also shown that these results have direct application to the analysis of the two frequency system proposed by Weissman, and a possible combined long pulse altimeter and two frequency system is suggested.

Brown, G. S.

The effect of surface roughness on Triton's volatile distribution

Calculations of radiative equilibrium temperatures on Triton's rough surface suggest that significant condensation of N2 may be occurring in the northern equatorial regions, despite their relatively dark appearance. The bright frost is not apparent in the Voyager images because it tends to be concentrated in relatively unilluminated facets of the surface. This patchwork of bright frost-covered regions and darker bare ground may be distributed on scales smaller than that of the Voyager resolution; as a result the northern equatorial regions may appear relatively dark. This hypothesis also accounts for the observed wind direction in the Southern Hemisphere because it implies that the equatorial regions are warmer than the south polar regions.

Yelle, Roger V.