DOE OSTI2023
Conducting research experiments on plutonium electrorefining is difficult due to the significant hazards and regulations associated with nuclear materials. Finding a surrogate for plutonium electrorefining studies would enable more fundamental research to be conducted. Potential surrogates were first identified by determining the physical properties required to conduct electrorefining at the same conditions commonly used in plutonium electrorefining, a molten metal and molten CaCl 2 at 1123 K. Ce-CeCl 3 , In-InCl 3 , and Pb-PbCl 2 were the only potential surrogates identified using these constraints. Sn-SnCl 2 was also tested at these same conditions. More potential surrogates were identified by changing the matrix salt and operating temperature. This expanded the potential surrogate list to also include Zn-ZnCl 2 , Sn-SnCl 2 , and Bi-BiCl 3 . Zn-ZnCl 2 was used with the LiCl-CaCl 2 (65:35 mol%) eutectic at 773 K. Sn-SnCl2 and Bi-BiCl 3 were used with the LiCl-KCl-CaCl 2 (50.5:44.2:5.3 mol%) eutectic at 673–773 K. Ce electrorefining in molten CaCl 2 resulted in a difficult to separate colloid mixture of Ce, Ca and Cl. Electrorefining rates for In in molten CaCl 2 were too slow due to InCl 3 volatilizing out of the molten salt. Only trace amounts of SnCl 2 was retained in the CaCl 2 at 1123 K resulting in impractical electrorefining rates. Zn metal product was successfully collected in the LiCl-CaCl 2 eutectic molten salt, but the metal obtained did not coalesce into one piece. Sn and Bi were successfully electrorefined in the LiCl-KCl-CaCl 2 eutectic molten salt and coalesced into product rings with high yields and coulombic efficiencies. Finally, while a surrogate could not be identified using the same conditions as plutonium electrorefining, two possible surrogates, Sn-SnCl 2 and Bi-BiCl 3 , were found that could imitate the physical configuration (i.e., molten salt on top of molten metal) of plutonium electrorefining at a reduced temperature using the eutectic LiCl-KCl-CaCl 2 salt at 673–773 K in place of CaCl 2 at 1123 K.